Environment-friendly submerged arc furnace
The innovative sealing and filtration system in electric arc furnaces addresses gas leakage and heat loss, improving operational efficiency and environmental compliance.
Patent Information
- Application Number
- CN202422363759.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing environmentally friendly mineral hot furnaces have poor sealing properties, resulting in heat loss and harmful gas leakage, increasing operating costs and polluting the environment.
The sealing component is adopted that combines airbag ring, exhaust pipe, intake pipe, fixing pipe, return spring and unidirectional pipe to enhance the sealing effect between the furnace body and the furnace cover, and through the design of docking pipe, fixing piece, torsion spring, outer opening piece and butt block, it facilitates the rapid replacement of the filter.
Effectively prevent heat loss, improve energy utilization efficiency, reduce fuel consumption, reduce harmful gas leakage, comply with environmental protection regulations, and extend the service life of the equipment.
Smart Images

Figure CN223106720U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of environment-friendly ore furnaces, in particular to an environment-friendly submerged arc furnace. Background Art
[0002] An environment-friendly submerged arc furnace is an industrial furnace specially used for smelting metals and other minerals. Compared with traditional submerged arc furnaces, it pays more attention to environmental protection in design and operation. Environment-friendly submerged arc furnaces usually adopt advanced energy utilization technologies to improve energy conversion efficiency, reduce energy waste, thereby reducing the demand for fuel and corresponding emissions.
[0003] After retrieval, an environment-friendly submerged arc furnace for producing silicon-zirconium alloy with the publication number CN211425083U relates to the technical field of submerged arc furnace equipment. One side of the submerged arc furnace shell is embedded with a feed port, and above the feed port on the other side of the submerged arc furnace shell is embedded with a first air outlet. A sealing component is screwed in the first air outlet. On the side of the first air outlet away from the submerged arc furnace shell, an environment-friendly box body is fixedly installed. The upper surface of the environment-friendly box body is embedded with a second air outlet, and an environment-friendly component is fixedly installed inside the environment-friendly box body. The environment-friendly submerged arc furnace for producing silicon-zirconium alloy is provided with a sealing component and an environment-friendly component. Workers can drive the compression spring fixedly connected to the adjusting screw rod to rotate by rotating the adjusting screw rod, press and close the two baffles, so as to seal the inside of the first air outlet and prevent the generated flue gas from leaking. The timing of the flue gas discharged from the submerged arc furnace shell can be controlled as needed.
[0004] Based on the above patent, by rotating the adjusting screw rod to drive the compression spring fixedly connected to the adjusting screw rod to rotate, the two baffles are pressed and closed, so that the first air outlet is sealed to prevent the generated flue gas from leaking. The timing of the flue gas discharged from the submerged arc furnace shell can be controlled as needed. The limiting blocks fixedly installed on both sides of the compression spring make the compression spring work more stably. The adjusting screw rod is a component made of tin bronze, which has good mechanical properties, anti-friction properties and corrosion resistance. The environment-friendly submerged arc furnace for producing silicon-zirconium alloy is provided with an environment-friendly component. After the reaction ends, the adjusting screw rod is unscrewed to allow the flue gas to enter the environment-friendly pipeline fixedly installed with the first air outlet through the first air outlet. Through the filtering effect of the filter element at the bottom of the environment-friendly pipeline, the water vapor and soot in the flue gas carrying a large amount of heat are filtered, and the flue gas is secondarily filtered through the filter cylinder to make the flue gas cleaner. However, when this patent is used, the airtightness is not good when the submerged arc furnace shell is connected to the furnace cover. Poor airtightness will cause various harmful gases generated in the furnace to leak into the working environment, endangering the health of operators and polluting the environment. In addition, poor airtightness leads to heat loss, increasing the energy consumption for heating and maintaining a high-temperature environment, thereby increasing the operating cost of the furnace and reducing the energy efficiency. Content of the Utility Model
[0005] The purpose of the present utility model is to solve the disadvantages existing in the prior art, and a kind of environment-friendly submerged arc furnace is proposed, which improves the sealing effect of the device. And the good sealing effect can effectively prevent heat loss, and it is convenient to replace the filter screen, and the design that is convenient for replacement enables the operator to replace the filter screen in time.
[0006] To achieve the above object, the present utility model provides the following technical solutions:
[0007] An environment-friendly submerged arc furnace, including a submerged arc furnace shell, the left end of the outer wall of the submerged arc furnace shell is fixedly connected with a feed pipe and penetrates through it, the right end of the outer wall of the submerged arc furnace shell is fixedly connected with a connecting pipe and penetrates through it, the right end of the connecting pipe is fixedly connected with a filter chamber and penetrates through it, the rear side of the top of the filter chamber is rotatably connected with a connecting cover, both the left and right sides of the front end of the connecting cover are fixedly connected with clamping blocks, both the left and right ends of the front outer wall of the filter chamber are rotatably connected with safety buckles, the inner wall of the filter chamber is connected with a filter screen through a filtering component, the top of the submerged arc furnace shell is detachably connected with a furnace cover, and the top of the submerged arc furnace shell is connected with an airbag ring through a sealing component.
[0008] Furthermore, the sealing component includes an exhaust pipe fixedly connected to the left end of the outer wall of the airbag ring and penetrating through it, an air inlet pipe is fixedly connected to the right end of the outer wall of the airbag ring, a fixed pipe is fixedly connected to the inner wall of the air inlet pipe, and a one-way pipe is slidably connected to the inner wall of the fixed pipe through a return spring at the rear end.
[0009] Furthermore, the filtering component includes docking pipes fixedly connected to the four sides of the bottom end of the filter screen, docking blocks are fixedly connected to the four sides of the bottom end of the inner wall of each docking pipe, fixed blocks are fixedly connected to the four sides of the bottom end of the inner wall of the filter chamber, and outer expansion blocks are rotatably connected to the front and rear sides of the top end of each fixed block through torsion springs.
[0010] Furthermore, the top end of the safety buckle is detachably connected to the inner wall of the clamping block.
[0011] Furthermore, the top end of the airbag ring is closely attached to the inner wall of the bottom end of the furnace cover.
[0012] Furthermore, the bottom end of the return spring is fixedly connected to the top end of the one-way pipe, and the top end of the return spring is fixedly connected to the top end of the inner wall of the fixed pipe.
[0013] Furthermore, the right ends of the torsion springs are fixedly connected to the right ends of the inner walls of the fixed blocks, and the left ends of the torsion springs are fixedly connected to the left ends of the inner walls of the outer expansion blocks.
[0014] Furthermore, the opposite ends of the outer expansion blocks are respectively detachably connected to the front and rear ends of the inner wall of the docking pipe.
[0015] The present utility model has the following beneficial effects:
[0016] 1. In the present utility model, through the combined use of an airbag ring, an exhaust pipe, an intake pipe, a fixed pipe, a return spring, and a one-way pipe, the sealing effect of the device is improved. A good sealing effect can effectively prevent heat loss, improve energy utilization efficiency, reduce fuel consumption, thereby reducing operating costs and carbon footprint, and reducing the leakage of harmful gases, thus reducing air pollution, which complies with environmental protection regulations and standards.
[0017] 2. In the present utility model, through the combined use of a docking pipe, a fixed block, a torsion spring, an outward expansion block, and a docking block, it is convenient to replace the filter screen. The design that is easy to replace enables the operator to replace the filter screen in a timely manner, ensuring that the filter screen always operates in the best state, effectively capturing particulate matter and pollutants, thereby maintaining high filtration performance and extending the overall service life of the equipment. Description of the Drawings
[0018] Figure 1 It is a three-dimensional view of an environment-friendly submerged arc furnace proposed by the present utility model;
[0019] Figure 2 It is a half-sectional view of the submerged arc furnace shell of an environment-friendly submerged arc furnace proposed by the present utility model;
[0020] Figure 3 It is a half-sectional view of the filter chamber of an environment-friendly submerged arc furnace proposed by the present utility model;
[0021] Figure 4 It is a sectional view of the intake pipe of an environment-friendly submerged arc furnace proposed by the present utility model;
[0022] Figure 5 It is a half-sectional view of the docking pipe of an environment-friendly submerged arc furnace proposed by the present utility model.
[0023] Legend Explanation:
[0024] 1. Submerged arc furnace shell; 2. Feed pipe; 3. Furnace cover; 4. Connecting pipe; 5. Filter chamber; 6. Connecting cover; 7. Safety buckle; 8. Block; 9. Filter screen; 10. Airbag ring; 11. Exhaust pipe; 12. Intake pipe; 13. Fixed pipe; 14. Return spring; 15. One-way pipe; 16. Docking pipe; 17. Fixed block; 18. Torsion spring; 19. Outward expansion block; 20. Docking block. Detailed Embodiment
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0026] Referring to Figures 1-5 , an embodiment provided by the utility model: an environment-friendly submerged arc furnace, which includes a submerged arc furnace shell 1. The left end of the outer wall of the submerged arc furnace shell 1 is fixedly connected with a feed pipe 2 and penetrates through it. The right end of the outer wall of the submerged arc furnace shell 1 is fixedly connected with a connecting pipe 4 and penetrates through it. The right end of the connecting pipe 4 is fixedly connected with a filter chamber 5 and penetrates through it. The rear side of the top end of the filter chamber 5 is rotatably connected with a connecting cover 6. Both the left and right sides of the front end of the connecting cover 6 are fixedly connected with clamping blocks 8. The left and right ends of the front outer wall of the filter chamber 5 are rotatably connected with safety catches 7. The inner wall of the filter chamber 5 is connected with a filter net 9 through a filtering component. The top end of the submerged arc furnace shell 1 is detachably connected with a furnace cover 3. The top end of the submerged arc furnace shell 1 is connected with an airbag ring 10 through a sealing component. The top end of the safety catch 7 is detachably connected to the inner wall of the clamping block 8. The top end of the airbag ring 10 is in close contact with the inner wall of the bottom end of the furnace cover 3. The combustion materials are put into the submerged arc furnace shell 1 through the feed pipe 2, so that the materials in the submerged arc furnace shell 1 burn. The air generated by the combustion is transmitted to the filter chamber 5 through the connecting pipe 4, and the harmful substances generated by the combustion of the materials are filtered by the filter net 9, thereby preventing the harmful substances from entering the air.
[0027] Specifically, the left end of the outer wall of the airbag ring 10 is fixedly connected with an exhaust pipe 11 and penetrates through it. The right end of the outer wall of the airbag ring 10 is fixedly connected with an air inlet pipe 12. The inner wall of the air inlet pipe 12 is fixedly connected with a fixed pipe 13. The rear end of the inner wall of the fixed pipe 13 is slidably connected with a one-way pipe 15 through a return spring 14. The bottom end of the return spring 14 is fixedly connected to the top end of the one-way pipe 15. The top end of the return spring 14 is fixedly connected to the top end inner wall of the fixed pipe 13. Air is infused into the air inlet pipe 12, so that the air pressure conveys the air from the one-way pipe 15, and the air is infused into the airbag ring 10 through the exhaust pipe 11, thereby causing the airbag ring 10 to expand due to the air pressure. The expansion of the airbag ring 10 seals between the submerged arc furnace shell 1 and the furnace cover 3, thereby improving the sealing effect of the device. And the good sealing effect can effectively prevent heat loss, improve energy utilization efficiency, reduce fuel consumption, thereby reducing operating costs and carbon footprint, and reducing the leakage of harmful gases, thereby reducing air pollution, meeting environmental protection regulations and standards.
[0028] Specifically, docking pipes 16 are fixedly connected to the four sides of the bottom end of the filter net 9. Docking blocks 20 are fixedly connected to the four sides of the inner wall bottom end of the docking pipes 16. Fixed blocks 17 are fixedly connected to the four sides of the inner wall bottom end of the filter chamber 5. Outer expansion blocks 19 are rotatably connected to the front and rear sides of the top ends of the fixed blocks 17 through torsion springs 18. The right ends of the torsion springs 18 are fixedly connected to the right ends of the inner walls of the fixed blocks 17, and the left ends of the torsion springs 18 are fixedly connected to the left ends of the inner walls of the outer expansion blocks 19. The opposite ends of the outer expansion blocks 19 are detachably connected to the front and rear ends of the inner wall of the docking pipes 16 respectively, and are used for filtering harmful gases. After replacing the filter net 9, the filter net 9 is docked to the fixed block 17, so that the docking pipe 16 presses the docking block 20, and the docking block 20 presses the outer expansion block 19 to expand to both sides, so that the outer expansion block 19 is stuck to the docking pipe 16 on both sides, and the docking block 20 falls off from the outer expansion block 19, and the torsion spring 18 makes the outer expansion block 19 relatively close through torsion, so as to fall off at the docking pipe 16, thus facilitating the replacement of the filter net 9. The design that is convenient for replacement enables the operator to replace the filter net in time, ensures that the filter net always operates in the best state, effectively captures particulate matter and pollutants, thus maintaining high filtration performance and extending the overall service life of the equipment.
[0029] Working principle: First, the combustible material is put into the submerged arc furnace shell 1 through the feed pipe 2, so that the material in the submerged arc furnace shell 1 burns. The air generated by the combustion is transmitted to the filter chamber 5 through the connecting pipe 4, and the harmful substances generated by the combustion of the material are filtered by the filter net 9, so as to prevent the harmful substances from entering the air. Then, air is infused into the intake pipe 12, so that the air pressure conveys the air from the one-way pipe 15, and the air is infused into the airbag ring 10 through the exhaust pipe 11. Thus, the airbag ring 10 expands due to the air pressure, and the expansion of the airbag ring 10 seals between the submerged arc furnace shell 1 and the furnace cover 3, thereby improving the sealing effect of the device. And the good sealing effect can effectively prevent heat loss, improve energy utilization efficiency, reduce fuel consumption, thereby reducing the operating cost and carbon footprint, and reducing the leakage of harmful gases, thereby reducing air pollution, meeting environmental protection regulations and standards. And for filtering harmful gases, after replacing the filter net 9, the filter net 9 is docked to the fixed block 17, so that the docking pipe 16 presses the docking block 20, and the docking block 20 presses the outer expansion block 19 to expand to both sides, so that the outer expansion block 19 is stuck to the docking pipe 16 on both sides, and the docking block 20 falls off from the outer expansion block 19, and the torsion spring 18 makes the outer expansion block 19 relatively close through torsion, so as to fall off at the docking pipe 16, thus facilitating the replacement of the filter net 9. The design that is convenient for replacement enables the operator to replace the filter net in time, ensures that the filter net always operates in the best state, effectively captures particulate matter and pollutants, thus maintaining high filtration performance and extending the overall service life of the equipment.
[0030] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. An environmentally friendly submerged arc furnace, comprising a submerged arc furnace shell (1), characterized in that: The outer wall of the left end of the submerged arc furnace shell (1) is fixedly connected with a feed pipe (2) and penetrates through it. The outer wall of the right end of the submerged arc furnace shell (1) is fixedly connected with a connecting pipe (4) and penetrates through it. The right end of the connecting pipe (4) is fixedly connected with a filtering bin (5) and penetrates through it. The rear side of the top of the filtering bin (5) is rotatably connected with a connecting cover (6). On both the left and right sides of the front end of the connecting cover (6), there are fixedly connected clamping blocks (8). On both the left and right ends of the front outer wall of the filtering bin (5), there are rotatably connected safety catches (7). The inner wall of the filtering bin (5) is connected with a filter net (9) through a filtering component. The top of the submerged arc furnace shell (1) is detachably connected with a furnace cover (3). The top of the submerged arc furnace shell (1) is connected with an airbag ring (10) through a sealing component.
2. An environment-friendly submerged arc furnace according to claim 1, characterized in that: The sealing component includes an exhaust pipe (11) fixedly connected to the outer wall of the left end of the airbag ring (10) and penetrating through it. The outer wall of the right end of the airbag ring (10) is fixedly connected with an air inlet pipe (12). The inner wall of the air inlet pipe (12) is fixedly connected with a fixed pipe (13). The rear end of the inner wall of the fixed pipe (13) is slidably connected with a one-way pipe (15) through a return spring (14).
3. An environment-friendly submerged arc furnace according to claim 1, characterized in that: The filtering component includes butt pipes (16) fixedly connected to the four sides of the bottom end of the filter net (9). On the four sides of the bottom end of the inner wall of each butt pipe (16), there are fixedly connected butt blocks (20). On the four sides of the bottom end of the inner wall of the filtering bin (5), there are fixedly connected fixed blocks (17). On the front and rear sides of the top of each fixed block (17), there are rotatably connected outward-expanding blocks (19) through torsion springs (18).
4. An environment-friendly submerged arc furnace according to claim 1, characterized in that: The top of the safety catch (7) is detachably connected to the inner wall of the clamping block (8).
5. An environmentally friendly submerged arc furnace according to claim 1, characterized in that: The top of the airbag ring (10) is in close contact with the inner wall of the bottom end of the furnace cover (3).
6. An environment-friendly submerged arc furnace according to claim 2, characterized in that: The bottom end of the return spring (14) is fixedly connected to the top of the one-way pipe (15), and the top end of the return spring (14) is fixedly connected to the top inner wall of the fixed pipe (13).
7. An environment-friendly submerged arc furnace according to claim 3, wherein: The right ends of the torsion springs (18) are fixedly connected to the inner walls of the right ends of the fixed blocks (17), and the left ends of the torsion springs (18) are fixedly connected to the inner walls of the left ends of the outward-expanding blocks (19).
8. The environmentally friendly submerged arc furnace according to claim 3, wherein: The opposite ends of the outward-expanding blocks (19) are respectively detachably connected to the front and rear ends of the inner wall of the butt pipe (16).
Citation Information
Patent Citations
Environment-friendly submerged arc furnace for silicon-zirconium alloy production
CN211425083U