Molded surface gap detection mechanism for front wall upper cross beam detection tool
The front cross beam gap detection mechanism enables rapid and cost-effective assessment of side surface conformity in commercial vehicle cabin components, addressing inefficiencies in three-coordinate detection methods.
Patent Information
- Application Number
- CN202422415036.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-10-08
AI Technical Summary
In the prior art, the cross beam parts of the front cab of commercial vehicles have been stamped on the three-coordinate detection equipment for a long time and high cost, so the detection results cannot be quickly given.
A model gap detection mechanism for the front circumference upper beam inspection tool is designed. Through the cooperation of the pin and the positioning guide sleeve, the step gap value of the pin is measured by the gap ruler to determine whether the side profile of the beam meets the requirements and avoid detecting position deviation.
It realizes rapid inspection of the conformity of the side profile of the front circumference upper beam, reduces the detection time and cost, and provides timely testing results.
Smart Images

Figure CN223106873U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of inspection tools and relates to a surface gap detection mechanism for the upper cross beam of the front panel in an inspection tool. Background Art
[0002] After the stamping of the upper cross beam part of the cab of a commercial vehicle is completed, the side surface is inspected through an inspection tool, usually on a three-coordinate measuring device. The inspection time is long and the cost is high, and the result cannot be given quickly and timely in terms of inspection time. Summary of the Invention
[0003] In order to overcome the deficiencies of the prior art, the utility model provides a surface gap detection mechanism for the upper cross beam of the front panel in an inspection tool installed on an inspection tool, which can quickly detect whether the side surface of the upper cross beam of the front panel meets the requirements.
[0004] Therefore, the technical solution of the utility model is as follows: A surface gap detection mechanism for the upper cross beam of the front panel in an inspection tool, including a connecting base, a turning support fixedly connected to the connecting base, characterized in that: a turning arm is hinged to the turning support, a transition connecting seat is fixedly connected to the front end of the turning arm, plug seats are respectively fixedly connected to both sides of the transition connecting seat, a plurality of mounting holes are arranged at a certain interval along the height direction on the plug seats, a positioning guide sleeve is connected in an interference fit in the mounting holes, a first positioning step surface is arranged at the rear end of the positioning guide sleeve, a plug is inserted into the positioning guide sleeve from the rear end in a guiding manner, the head of the plug exposes from the rear end of the positioning guide sleeve, and a second positioning step surface is arranged at the middle position of the plug;
[0005] During inspection, the head of the plug contacts the side surface of the upper cross beam of the front panel, and a gap gauge is inserted between the first positioning step surface and the second positioning step surface. The measured gap value is the actual deviation value of the side surface, and then it is judged whether the side surface of the upper cross beam of the front panel meets the requirements.
[0006] Further, a semi-circular head locking screw is provided on the turning support when the turning arm is in a horizontal state. After the turning arm is locked in the horizontal state, the position of the turning arm is fixed to avoid position deviation during inspection.
[0007] The beneficial effect of the utility model is: When in use, the utility model is fixed on the inspection tool. After fixing the upper cross beam of the front panel on the inspection tool, pick up the plug and insert it into the positioning guide sleeve (pin hole) with corresponding identification, and use a gap gauge to measure between the second positioning step surface of the plug and the first positioning step surface of the positioning guide sleeve. The measured gap value is the actual deviation value of the side surface, and then it is judged whether the side surface of the upper cross beam of the front panel meets the requirements; the utility model can quickly detect whether the side surface of the upper cross beam of the front panel meets the requirements, the inspection time is short, and the inspection result can be given quickly and timely. Description of the Drawings
[0008] Figure 1It is a three-dimensional view of the first state of the utility model;
[0009] Figure 2 It is a three-dimensional view of the second state of the utility model;
[0010] Figure 3 It is a mating state diagram of the plug pin and the positioning guide sleeve in the utility model;
[0011] Figure 4 It is a usage state diagram of the utility model in the inspection fixture.
[0012] As shown in the figure: 1 - connecting base, 2 - turning support, 3 - turning arm, 4 - semi-circular head locking screw, 5 - transition connecting seat, 6 - plug pin, 601 - second positioning step surface, 602 - head of the plug pin, 7 - positioning guide sleeve, 701 - first positioning step surface, 8 - plug pin seat, 9 - screw, 10 - positioning pin. Specific embodiments
[0013] The present utility model will be further described in detail below with reference to the accompanying drawings.
[0014] As Figures 1-3 shown, the profile clearance detection mechanism for the front crossmember inspection fixture includes a connecting base 1. A turning support 2 is fixedly connected to the connecting base. A turning arm 3 is hinged to the turning support 2. A transition connecting seat 5 is fixed to the front end of the turning arm 3. Plug pin seats 8 are respectively connected to both sides of the transition connecting seat 5. A plurality of mounting holes are arranged at a certain interval along the height direction on the plug pin seats 8. Positioning guide sleeves 7 are connected in an interference fit in the mounting holes. A first positioning step surface 701 is provided at the rear end of the positioning guide sleeve. A plug pin 6 is inserted into the positioning guide sleeve from the rear end in a guiding manner. The head 601 of the plug pin protrudes from the rear end of the positioning guide sleeve. A second positioning step surface is provided at the middle position of the plug pin. During detection, the head of the plug pin contacts the side profile of the front crossmember. A clearance gauge is inserted between the first positioning step surface and the second positioning step surface, and the measured clearance value is the actual deviation value of the side profile, thereby determining whether the side profile of the front crossmember meets the requirements.
[0015] As Figures 1-2 shown, a semi-circular head locking screw 4 is provided on the turning support 2 when the turning arm 3 is in a horizontal state. When the turning arm is locked in the horizontal state, the position of the turning arm is fixed to avoid position deviation during detection.
[0016] In the present utility model, "a turning support is fixedly connected to the connecting base, a transition connecting seat is fixedly connected to the front end of the turning arm, and plug pin seats are respectively fixedly connected to both sides of the transition connecting seat;", and the so-called fixed connection is respectively achieved through screws 9 and positioning pins 10.
[0017] In order to improve the detection accuracy, in the present utility model, the distance between multiple mounting holes on the pin base 8 in the height direction is generally between 5 and 10 centimeters.
[0018] Working principle of the present utility model: During use, the present utility model C is fixed on the inspection fixture A. First, turn up the flipping arm. After fixing the front crossmember B on the inspection fixture A, flip the flipping arm to the horizontal direction, and lock the flipping arm with the socket head cap screw 4. Pick up the pin and insert it into the positioning guide sleeve with the corresponding mark, and use a gap gauge to measure the gap between the second positioning step surface of the pin and the first positioning step surface of the positioning guide sleeve. The measured gap value is the actual deviation value of the side profile surface, and then it can be judged whether the side profile surface of the front crossmember meets the requirements.
Claims
1. Profile clearance detection mechanism for the front upper crossbeam inspection fixture, including a connecting base, on which a flipping support is fixedly connected, characterized in that: A tipping support is hinged with a tipping arm. A transition connecting seat is fixedly connected to the front end of the tipping arm. Plug seats are respectively and fixedly connected to both sides of the transition connecting seat. A plurality of mounting holes are arranged at a certain interval along the height direction on the plug seats. A positioning guide sleeve is connected in the mounting holes by interference fit. A first positioning step surface is arranged at the rear end of the positioning guide sleeve. A plug is inserted into the positioning guide sleeve from the rear end in a guiding manner. The head of the plug protrudes from the rear end of the positioning guide sleeve. A second positioning step surface is arranged at the middle position of the plug. During detection, the head of the plug contacts the side surface of the upper cross member of the front panel. A clearance gauge is inserted between the first positioning step surface and the second positioning step surface. The measured clearance value is the actual deviation value of the side surface, and then it is judged whether the side surface of the upper cross member of the front panel meets the requirements.
2. The surface gap detection mechanism for the front upper crossbeam inspection tool according to claim 1, wherein: A round head locking screw is provided on the tipping support when the tipping arm is in a horizontal state.