Electromagnetic water meter

The electric magnetic water meter addresses the high cost and size limitations of dual coil designs by using a single silicon steel sheet and flexible PCB circuit, resulting in a more compact and cost-effective solution.

CN223107005UActive Publication Date: 2025-07-15MAXTOR INSTR CO LTD
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Patent Information

Application Number
CN202422415340.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-15
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The magnetic inductance unit of the existing electromagnetic water meter is generally equipped with two magnetic inductance coils, which leads to increased costs and cannot reduce the volume, and is limited in use.

Method used

Magnetic conductive silicon steel sheets are used to replace the traditional second coil, and through reasonable and tight structural connections, the internal core components of the electromagnetic water meter are reduced, and the flexible PCB circuit board is attached to a single winding and silicon steel sheets are used to reduce energy consumption and fix the silicon steel sheets. The pin assembly is made of conductive materials and probed into the pipeline.

Benefits of technology

Maximum utilization of electromagnetic measurement components is achieved in a limited space, reducing costs and reducing the volume of electromagnetic water meter, while improving battery life and measurement accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

An electromagnetic metering device is arranged on a pipeline, a meter control component is arranged in a top cavity of the electromagnetic metering device and comprises a battery unit and an electric appliance box, the top of the electromagnetic metering device is covered by an upper cover, and the electromagnetic metering device specifically comprises a group of upper silicon steel sheets and a group of lower silicon steel sheets. The group of upper silicon steel sheets are buckled, integrated and fixed through upper buckles, the group of lower silicon steel sheets are buckled, integrated and fixed through lower buckles, coil sheets are clamped between the group of upper silicon steel sheets and the group of lower silicon steel sheets, a group of contact pin assemblies are transversely inserted in pipe sections between the upper silicon steel sheets and the lower silicon steel sheets, each contact pin assembly comprises a contact pin, and a contact pin sleeve is arranged outside each contact pin in a wrapping mode. Compared with double electromagnetic coils of a traditional electromagnetic water meter, the electromagnetic water meter has the advantages that the magnetic silicon steel sheet is creatively adopted as the second coil for replacement, the modified device is reasonable and tight in connection, and the utilization of electromagnetic measurement parts is maximized through structural improvement in a limited space range.
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Description

Technical Field

[0001] The utility model relates to the technical field of water meter improvement, in particular to an electromagnetic water meter. Background Art

[0002] Existing water meters mainly include mechanical water meters and ultrasonic water meters. The mechanical water meter has a simple structure, but is easily affected by water quality, has large wear, and cannot realize the remote transmission function. The ultrasonic water meter has high precision, but has high cost and strict requirements for the installation environment.

[0003] Therefore, it is necessary to develop a new type of water meter that can reduce costs while ensuring measurement accuracy and has a remote transmission function. Among them, taking the electromagnetic water meter as the basic research object, the existing electromagnetic water meter has a large volume, and the magnetic induction unit is generally equipped with 2 magnetic induction coils. On the one hand, the cost increases, and on the other hand, the volume cannot be reduced, and the use is restricted. Summary of the Invention

[0004] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Simplifications or omissions may be made in this part, as well as in the abstract and the title of the application, to avoid obscuring the purpose of this part, the abstract, and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the utility model.

[0005] In view of the problems existing in the above-mentioned existing electromagnetic water meters, the present utility model is proposed.

[0006] Therefore, the purpose of the present utility model is to provide an electromagnetic water meter to solve the problem that the magnetic induction unit of the existing electromagnetic water meter is generally equipped with 2 magnetic induction coils, which increases the cost on the one hand and cannot reduce the volume on the other hand, resulting in restricted use.

[0007] To solve the above technical problems, the present utility model provides the following technical solution: An electromagnetic water meter, characterized in that: it includes a pipeline, an electromagnetic measurement box is arranged on the pipeline, an electromagnetic measurement device is arranged inside the electromagnetic measurement box, a meter control component is arranged in the top cavity of the electromagnetic measurement box, the meter control component includes a battery unit for supplying power to all components and an electrical box for installing a circuit board, the top of the electromagnetic measurement box is covered by an upper cover, the electromagnetic measurement device specifically includes a group of upper silicon steel sheets and a group of lower silicon steel sheets, a group of the upper silicon steel sheets are integrally fixed by upper buckles, a group of the lower silicon steel sheets are integrally fixed by lower buckles, a coil sheet is clamped between a group of the upper silicon steel sheets and a group of the lower silicon steel sheets, and a group of pin assemblies are horizontally inserted into the pipe section between the upper silicon steel sheet and the lower silicon steel sheet, the pin assembly includes a pin, and the pin is wrapped with a pin sleeve.

[0008] As a preferred embodiment of the electromagnetic water meter of the present utility model, the following applies: The pin assembly is made of a conductive material and extends into the pipeline.

[0009] As a preferred embodiment of the electromagnetic water meter of the present utility model, the following applies: The end of the pin assembly extends into the pipeline, and its end is made of graphene.

[0010] As a preferred embodiment of the electromagnetic water meter of the present utility model, the following applies: The middle section of the pipeline is in the shape of a cuboid, and the calibers on both sides uniformly expand to the water inlet end and the water outlet end. The electromagnetic metering device is arranged in the middle section of the pipeline.

[0011] As a preferred embodiment of the electromagnetic water meter of the present utility model, the following applies: An O-ring is fixedly arranged at the connection between the pin and the pipeline.

[0012] As a preferred embodiment of the electromagnetic water meter of the present utility model, the following applies: Both the upper buckle and the lower buckle are made of plastic.

[0013] As a preferred embodiment of the electromagnetic water meter of the present utility model, the following applies: The pipeline is made of a non-magnetic alloy.

[0014] As a preferred embodiment of the electromagnetic water meter of the present utility model, the following applies: The pipeline is made by plastic stamping.

[0015] As a preferred embodiment of the electromagnetic water meter of the present utility model, the following applies: Covers are arranged at both ends of the electromagnetic metering device.

[0016] Advantages of the present utility model: The present utility model provides an electromagnetic water meter. Compared with the double electromagnetic coils of traditional electromagnetic water meters, the present utility model creatively uses a ferromagnetic silicon steel sheet as a substitute for the second coil. The modified device is reasonably and tightly connected, and through the improvement of the structure within a limited space, the utilization of electromagnetic measurement components is maximized, and the internal core of the traditional electromagnetic water meter is reduced. On the one hand, the cost is reduced, and on the other hand, the volume of the electromagnetic water meter is reduced. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:

[0018] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0019] Figure 2 Explosion structure schematic diagram of the present utility model.

[0020] Figure 3 Overall structure schematic diagram of the electromagnetic metering device provided by the present utility model. Specific embodiments

[0021] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the specific embodiments of the present utility model will be described in detail below with reference to the accompanying drawings of the specification.

[0022] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0023] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present utility model. The "in one embodiment" that appears in different places in this specification does not all refer to the same embodiment, nor is it a separate or alternative embodiment that excludes other embodiments.

[0024] Furthermore, the present utility model is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present utility model, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally in a non-general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width and depth should be included. Embodiment

[0025] Referring to Figure 1 、 Figure 2 and Figure 3 , the present utility model provides an electromagnetic water meter, which includes a pipeline 1. An electromagnetic metering box is provided on the pipeline 1. An electromagnetic metering device 2 is provided inside the electromagnetic metering box. A meter control component 3 is provided in the top cavity of the electromagnetic metering box. The meter control component 3 includes a battery unit 31 for supplying power to all components and an electrical box 32 for installing a circuit board. The top of the electromagnetic metering box is covered by an upper cover 4. The electromagnetic metering device 2 specifically includes a set of upper silicon steel sheets 21 and a set of lower silicon steel sheets 22. A set of upper silicon steel sheets 21 is integrally fixed by an upper buckle 23, and a set of lower silicon steel sheets 22 is integrally fixed by a lower buckle 24. A coil sheet 25 is sandwiched between a set of upper silicon steel sheets 21 and a set of lower silicon steel sheets 22. A set of pin assemblies 26 is horizontally inserted into the pipe section between the upper silicon steel sheets 21 and the lower silicon steel sheets 22. The pin assembly 26 includes a pin 26a, and a pin sleeve 26b is sleeved outside the pin 26a.

[0026] It should be noted that, except for the structural improvements related to the electromagnetic metering device 2 in the present utility model, the connection relationships and operating principles of other components are all conventional applications of the components of existing electromagnetic water meters, and no redundant description is required here.

[0027] Furthermore, the pin assembly 26 is made of a conductive material and penetrates into the pipeline 1.

[0028] Even further, the end of the pin assembly 26 penetrates into the pipeline 1, and its end is made of graphene.

[0029] Specifically, the middle section of the pipeline 1 is in the shape of a cuboid, and the calibers on both sides uniformly expand to the water inlet end and the water outlet end, and the electromagnetic metering device 2 is arranged in the middle section of the pipeline 1.

[0030] Specifically, an O-ring is fixedly arranged at the connection of the pin 26a and the pipeline 1.

[0031] Specifically, both the upper buckle 23 and the lower buckle 24 are made of plastic.

[0032] Specifically, the pipeline 1 is made of a non-magnetic alloy.

[0033] Specifically, the pipeline 1 is made by plastic stamping.

[0034] Specifically, cover plates 5 are arranged at both ends of the electromagnetic metering device 2.

[0035] The electromagnetic field of the present utility model adopts the method of single winding + silicon steel sheet attached to a flexible PCB circuit board, which effectively reduces energy consumption and increases battery life; the silicon steel sheet is fixed by using a slot and a plastic buckle, which can avoid interference and save space; there are no component blockages inside the pipe section, and the pressure loss is small.

[0036] It should be noted that an electromagnetic water meter is a precision device that uses the principle of electromagnetic induction to measure water flow. Its design and operating principle are based on Faraday's law of electromagnetic induction, which states that when a conductive fluid (such as water) flows in a magnetic field, an electromotive force will be generated on a conductor perpendicular to the magnetic field direction, and this electromotive force is related to the velocity of the fluid and the magnetic field strength.

[0037] Detailed structural description: An electromagnetic water meter generally consists of the following main parts:

[0038] Measuring pipe: A non-magnetic alloy short pipe is lined with an insulating material, and a pair of electrodes are embedded therein. They are fixed along the pipe diameter direction, and the electrode heads are flush with the inner surface of the lining.

[0039] Excitation coil: The part that generates the magnetic field. Through bidirectional square wave pulse excitation, a working magnetic field with a magnetic flux density B is generated.

[0040] Electrodes: Two electrodes located in the measuring tube are responsible for inducing the electromotive force. When water flows, the ions in the water move in the magnetic field, generating an induced electromotive force, which is then detected and converted into flow information.

[0041] Converter: Converts the induced electromotive force into a readable flow signal, which may include an analog current or a pulse signal for flow control and regulation.

[0042] Display section: Modern electromagnetic water meters are often equipped with an LCD screen to display real-time flow, forward / reverse cumulative total, and possible alarm prompts.

[0043] Power supply system: Some electromagnetic water meters are powered by built-in lithium batteries to ensure long-term stable operation in environments such as water supply pipe networks.

[0044] Protection design: To adapt to harsh working environments, such as high pollution and corrosion, electromagnetic water meters may have an IP68 level of protection to reduce external influences.

[0045] In summary, through its unique structural design and working principle based on electromagnetic induction, the electromagnetic water meter achieves accurate measurement of water flow and has significant advantages in aspects such as automated system integration, durability, and strong adaptability.

[0046] The present utility model provides an electromagnetic water meter. Compared with the double electromagnetic coils of traditional electromagnetic water meters, the present utility model creatively uses a magnetic conductive silicon steel sheet as a substitute for the second coil. The modified device is reasonably and tightly connected, and through the improvement of the structure within a limited space range, the utilization of electromagnetic measurement components is maximized, and the internal core of the traditional electromagnetic water meter is reduced. On the one hand, the cost is reduced, and on the other hand, the volume of the electromagnetic water meter is reduced.

[0047] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and are not restrictive. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present utility model, and they should all be covered within the scope of the claims of the present utility model.

Claims

1. An electromagnetic water meter, characterized in that: It includes a pipeline (1), on which an electromagnetic metering box is provided. Inside the electromagnetic metering box, an electromagnetic metering device (2) is arranged. In the top cavity of the electromagnetic metering box, a meter control component (3) is arranged. The meter control component (3) includes a battery unit (31) for supplying power to all components and an electrical box (32) for installing a circuit board. The top of the electromagnetic metering box is covered by an upper cover (4). The electromagnetic metering device (2) specifically includes a group of upper silicon steel sheets (21) and a group of lower silicon steel sheets (22). A group of the upper silicon steel sheets (21) are integrally fixed by upper buckles (23), and a group of the lower silicon steel sheets (22) are integrally fixed by lower buckles (24). A coil sheet (25) is clamped between a group of the upper silicon steel sheets (21) and a group of the lower silicon steel sheets (22). A group of pin assemblies (26) are horizontally inserted into the pipe section between the upper silicon steel sheet (21) and the lower silicon steel sheet (22). The pin assembly (26) includes a pin (26a), and the pin (26a) is externally provided with a pin sleeve (26b).

2. The electromagnetic water meter according to claim 1, characterized in that: The pin assembly (26) is made of a conductive material and extends into the pipeline (1).

3. The electromagnetic water meter according to claim 1, characterized in that: The end of the pin assembly (26) extends into the pipeline (1), and its end is made of graphene.

4. The electromagnetic water meter according to any one of claims 2 or 3, characterized in that: The middle section of the pipeline (1) is rectangular, and the calibers on both sides uniformly spread to the water inlet end and the water outlet end. The electromagnetic metering device (2) is arranged in the middle section of the pipeline (1).

5. The electromagnetic water meter according to claim 4, wherein: An O-ring is fixedly arranged at the connection between the pin (26a) and the pipeline (1).

6. The electromagnetic water meter according to claim 5, wherein: Both the upper buckle (23) and the lower buckle (24) are made of plastic.

7. The electromagnetic water meter according to claim 6, characterized in that: The pipeline (1) is made of a non-magnetic alloy.

8. The electromagnetic water meter according to claim 7, wherein: The pipeline (1) is made by plastic stamping.

9. The electromagnetic water meter according to claim 8, characterized in that: Cover plates (5) are arranged at both ends of the electromagnetic metering device (2).