Supercharging device of multi-station hydrostatic testing machine

A unified control system for water and air valves in pressure testing machines addresses high costs and maintenance issues by minimizing backflow and simplifying operations.

CN223107476UActive Publication Date: 2025-07-15TAIYUAN SICHEN MASCH EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421470353.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-07-15
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The multiple valve bodies in existing hydraulic testing machines are controlled by a single program, resulting in high failure rate, difficult maintenance and increased costs.

Method used

Using a linkage mechanism, the first and second valve bodies in the linkage mechanism are driven by a power source to achieve synchronous control of the first and second connecting pipes, reducing the number of valve bodies, reducing costs and avoiding liquid return.

Benefits of technology

It reduces the cost of the device, reduces the failure rate of the valve body, simplifies the difficulty of maintenance, avoids liquid reflux, and improves the reliability of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223107476U_ABST
    Figure CN223107476U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of testing machine supercharging devices, and particularly relates to a multi-station hydrostatic testing machine supercharging device which comprises a workbench and a linkage mechanism, and the workbench is provided with a fixed seat, a supercharging pipe, a movable seat, a water pump and an air pump; the linkage mechanism comprises a first connecting pipe, a first valve body is arranged in the first connecting pipe, a second connecting pipe is arranged at the top end of the pressurizing pipe, and a second valve body is arranged in the second connecting pipe; the linkage mechanism is arranged, the first connecting pipe can be opened and closed through rotation of the first valve body, the second valve body can be driven to rotate through work of the same power source, the second connecting pipe can be opened and closed through rotation of the second valve body, and compared with a traditional mode that multiple valve bodies are arranged, the linkage mechanism is simple in structure and convenient to operate. And on one hand, the use cost of the device is reduced, and on the other hand, through linkage arrangement of the first valve body and the second valve body, the situation that liquid flows back when air pressure is increased in the pressurizing pipe is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of pressure boosting devices for testing machines, and particularly relates to a pressure boosting device for a multi-station water pressure testing machine. Background Technique

[0002] The water pressure testing machine is mainly used for water pressure tests, pressure resistance tests, burst tests, static pressure tests, and flexure tests of various oil pipes, hoses, and rubber hoses. The pipeline system adopts non-welded connections, the test fluid system and the driving fluid system are separated, which is convenient for test temperature control and diverse test media. There are three different control methods to choose from: manual control, PLC control, and computer control. A high-speed sampling card is used to sample test data to meet different installation methods of the test pieces for hoses.

[0003] When the current water pressure testing machine is in use, by setting multiple test heads, it is convenient to conduct water pressure tests on multiple cast pipes. And currently, water is introduced into the interior of the cast pipe to conduct a water pressure test on the cast pipe. Currently, in order to improve the test effect, gas is re-introduced into the interior of the cast pipe into which water is injected, thereby increasing the pressure inside the cast pipe. However, both the current water guiding pipe and the gas guiding pipe control the opening and closing of the pipeline through separate valve bodies, and the operation of the valve bodies is controlled by corresponding set programs. The setting of multiple valve bodies increases the use cost of the device on the one hand. On the other hand, multiple valve bodies are controlled by multiple programs, and multiple programs cooperate with each other. After one of the programs fails, other programs all go wrong, thereby increasing the failure rate of the valve bodies. Moreover, the separate setting of multiple valve bodies also increases the maintenance difficulty of the device. Therefore, a pressure boosting device for a multi-station water pressure testing machine is provided. Content of the Utility Model

[0004] The purpose of the utility model is to provide a pressure boosting device for a multi-station water pressure testing machine to solve the problems put forward in the above background technique that through the setting of multiple valve bodies, and multiple valve bodies are all controlled by a single program. This process increases the use cost of the device on the one hand and increases the failure rate and maintenance difficulty of the valve bodies on the other hand.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A pressure boosting device for a multi-station water pressure testing machine, comprising:

[0007] A workbench, one side of the top end of the workbench is fixed with a fixed seat by bolts, one end of the fixed seat is provided with a pressure boosting pipe, the other side of the top end of the workbench is provided with a moving seat, and a water pump is also fixed on the top end of the workbench by bolts. The water pump is located at one end of the fixed seat, and an air pump is arranged on the top end of the workbench;

[0008] The linkage mechanism is arranged at the top of the water pump, and the linkage mechanism extends to the top end of the pressurization pipe and one end of the pressurization pipe. The linkage mechanism includes a first connecting pipe connecting the water pump and the pressurization pipe. A first valve body is arranged inside the first connecting pipe. A second connecting pipe is arranged at the top end of the pressurization pipe, and a second valve body is arranged inside the second connecting pipe.

[0009] Preferably, the linkage mechanism further includes a driving motor arranged above the water pump. The bottom end of the driving motor is fixed with a motor base through bolts, and the bottom end of the motor base is fixedly connected with the top end of the workbench through bolts.

[0010] Preferably, the output end of the driving motor is connected with a first synchronous pulley through a coupling. One end of the first synchronous pulley is fixedly connected with a rotating rod. The outer wall of the rotating rod is connected with a fixed box through a bearing. One end of the fixed box is fixedly connected with the outer wall of the pressurization pipe through bolts. In addition, a first bevel gear is welded to one end of the rotating rod. A second bevel gear is meshed with the bottom end of the first bevel gear. A rotating column is welded to the bottom end of the second bevel gear. The bottom end of the rotating column penetrates into the inside of the first connecting pipe, and the bottom end of the rotating column is fixedly connected with the first valve body.

[0011] Preferably, the outer wall of the first synchronous pulley is meshed with a synchronous belt. The inner wall of the synchronous belt is meshed with a second synchronous pulley. The second synchronous pulley is located above the first synchronous pulley. One end of the second synchronous pulley is fixedly connected with a connecting column. The connecting column penetrates into the inside of the second connecting pipe, and one end of the connecting column is fixedly connected with the second valve body. The connecting column is rotationally connected with the second connecting pipe through a bearing.

[0012] Furthermore, the bottom end of the air pump is fixed with a base through bolts. The bottom end of the base is fixedly connected with the top end of the workbench through bolts. One end of the water pump is fixedly connected with a liquid guide pipe. The bottom end of the workbench is fixed with a water tank through bolts. The water tank is connected with the liquid guide pipe.

[0013] Preferably, the outer wall of the connecting column is connected with a support seat through a bearing. One side of the support seat is fixedly connected with one side of the base through bolts.

[0014] The beneficial effects of the present utility model are as follows:

[0015] The present utility model is provided with a linkage mechanism. By rotating the first valve body, the first connecting pipe can be opened and closed. And through the work of the same power source, the second valve body can be driven to rotate. By rotating the second valve body, the second connecting pipe can be opened and closed. Compared with the traditional setting of multiple valve bodies, on the one hand, the use cost of the device is reduced. On the other hand, through the linkage setting of the first valve body and the second valve body, the situation of liquid backflow when increasing the air pressure inside the pressurization pipe is avoided. Description of the Drawings

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0017] Figure 1 is a schematic structural diagram of the present invention;

[0018] Figure 2 of the present invention Figure 1 is an enlarged structural diagram of part A in

[0019] Figure 3 is a schematic internal structure diagram of the first connecting pipe and the second connecting pipe of the present invention;

[0020] Figure 4 is a schematic internal structure diagram of the fixed box of the present invention. Detailed implementation manners

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

[0022] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] The following is combined with the attachedFigures 1 - 4 A further detailed description is given to the present utility model.

[0024] In this technical solution, as Figures 1 - 4 shown, a pressure boosting device for a multi-station hydraulic pressure testing machine includes a workbench 1. One side of the top end of the workbench 1 is fixedly connected with a fixed seat 101 by bolts. One end of the fixed seat 101 is provided with a pressure boosting pipe 1011, and the pressure boosting pipe 1011 is used to introduce water and gas into the fixed seat 101. On the other side of the top end of the workbench 1, a moving seat 102 is provided. The fixed seat 101 and the moving seat 102 are used to clamp the cast pipe. In addition, a water pump 2 is also fixedly connected to the top end of the workbench 1 by bolts. The water pump 2 is located at one end of the fixed seat 101. An air pump 3 is provided on the top end of the workbench 1. The water pump 2 is used to introduce water into the pressure boosting pipe 1011, and the air pump 3 is used to introduce gas into the pressure boosting pipe 1011.

[0025] A linkage mechanism 4 is arranged at the top end of the water pump 2, and the linkage mechanism 4 extends to the top end of the pressure boosting pipe 1011 and one end of the pressure boosting pipe 1011. The linkage mechanism 4 is used to respectively introduce water and gas into the interior of the pressure boosting pipe 1011, thereby increasing the water pressure and air pressure in the pressure boosting pipe 1011.

[0026] Among them, the linkage mechanism 4 includes a first connecting pipe 4061 connecting the water pump 2 and the pressure boosting pipe 1011. A first valve body 407 is arranged inside the first connecting pipe 4061. A second connecting pipe 4081 is arranged at the top end of the pressure boosting pipe 1011. A second valve body 409 is arranged inside the second connecting pipe 4081. The rotation of the first valve body 407 can be used to open and close the first connecting pipe 4061, and the rotation of the second valve body 409 can be used to open and close the second connecting pipe 4081.

[0027] The linkage mechanism 4 further includes a driving motor 401 arranged above the water pump 2. The bottom end of the driving motor 401 is fixedly connected with a motor seat 4011 by bolts. The bottom end of the motor seat 4011 is fixedly connected with the top end of the workbench 1 by bolts. The motor seat 4011 is used to support the driving motor 401 and ensure the stability of the driving motor 401 during operation.

[0028] The output end of the driving motor 401 is connected with a first synchronous wheel 402 through a coupling. One end of the first synchronous wheel 402 is fixedly connected with a rotating rod 403. The outer wall of the rotating rod 403 is connected with a fixed box 4031 through a bearing. One end of the fixed box 4031 is fixedly connected with the outer wall of the pressure boosting pipe 1011 by bolts. In addition, one end of the rotating rod 403 is welded with a first bevel gear 404. The bottom end of the first bevel gear 404 meshes with a second bevel gear 405. The bottom end of the second bevel gear 405 is welded with a rotating column 406. The bottom end of the rotating column 406 penetrates into the interior of the first connecting pipe 4061, and the bottom end of the rotating column 406 is fixedly connected with the first valve body 407.

[0029] Based on the above embodiments, the rotation of the output end of the drive motor 401 drives the rotation of the first synchronous pulley 402. The rotation of the first synchronous pulley 402 drives the rotation of the rotating rod 403. The rotation of the rotating rod 403 can drive the rotation of the first bevel gear 404. The rotation of the first bevel gear 404 drives the rotation of the second bevel gear 405. The rotation of the second bevel gear 405 can drive the rotation of the rotating column 406 and the first valve body 407. The rotation of the first valve body 407 can be used to open and close the first connecting pipe 4061.

[0030] On this basis, the outer wall of the first synchronous pulley 402 is engaged with a synchronous belt 4021. The inner wall of the synchronous belt 4021 is engaged with a second synchronous pulley 4022. The second synchronous pulley 4022 is located above the first synchronous pulley 402. One end of the second synchronous pulley 4022 is fixedly connected to a connecting column 408. The connecting column 408 penetrates into the interior of the second connecting pipe 4081, and one end of the connecting column 408 is fixedly connected to the second valve body 409. The connecting column 408 is rotationally connected to the second connecting pipe 4081 through a bearing.

[0031] Based on the above embodiments, the rotation of the first synchronous pulley 402 can drive the rotation of the synchronous belt 4021. The rotation of the synchronous belt 4021 can drive the rotation of the second synchronous pulley 4022. The rotation of the second synchronous pulley 4022 can drive the rotation of the connecting column 408. The rotation of the connecting column 408 drives the rotation of the second valve body 409. The rotation of the second valve body 409 can be used to open and close the second connecting pipe 4081.

[0032] The bottom end of the air pump 3 is fixedly provided with a base 301 through bolts. The bottom end of the base 301 is fixedly connected to the top end of the workbench 1 through bolts. One end of the water pump 2 is fixedly connected to a liquid guide pipe 201. The bottom end of the workbench 1 is fixedly provided with a water tank 202 through bolts. The water tank 202 is connected to the liquid guide pipe 201. The water tank 202 is used for storing water. The base 301 is used for supporting the air pump 3. The liquid guide pipe 201 is used for guiding the water in the water tank 202 into the pressurizing pipe 1011.

[0033] The outer wall of the connecting column 408 is rotationally connected with a support seat 4082 through a bearing. One side of the support seat 4082 is fixedly connected to one side of the base 301 through bolts. The support seat 4082 is used for supporting the connecting column 408, and the support seat 4082 is used for ensuring the stability of the rotational force transmission of the connecting column 408.

[0034] Working principle: First, place the cast pipe to be tested between the fixed seat 101 and the moving seat 102. Then, control the horizontal movement of the moving seat 102 to clamp and fix the cast pipe through the fixed seat 101 and the moving seat 102. After that, control the water pump 2 to work. The water pump 2 introduces the water in the water tank 202 into the first connecting pipe 4061 through the liquid guiding pipe 201. The water in the first connecting pipe 4061 is introduced into the pressure increasing pipe 1011. As the amount of water in the pressure increasing pipe 1011 increases, the water in the pressure increasing pipe 1011 enters the fixed seat 101 and the interior of each cast pipe to be tested. The increase in the amount of water increases the water pressure introduced into the cast pipe interior.

[0035] Secondly, after the water in the cast pipe is introduced, control the output end of the driving motor 401 to rotate. The rotation of the driving motor 401 drives the first synchronous wheel 402 to rotate. The rotation of the first synchronous wheel 402 drives the rotating rod 403 to rotate. The rotation of the rotating rod 403 drives the first bevel gear 404 to rotate. The rotation of the first bevel gear 404 drives the second bevel gear 405 to rotate. The rotation of the second bevel gear 405 drives the rotating column 406 to rotate. The rotation of the rotating column 406 drives the first valve body 407 to rotate. The first valve body 407 rotates and closes the first connecting pipe 4061. At this time, the water in the pressure increasing pipe 1011 cannot flow back. While the first synchronous wheel 402 rotates, it drives the synchronous belt 4021 to rotate. The rotation of the synchronous belt 4021 drives the second synchronous wheel 4022 to rotate. The rotation of the second synchronous wheel 4022 drives the connecting column 408 to rotate. The rotation of the connecting column 408 drives the second valve body 409 to rotate. The second valve body 409 rotates and opens the second connecting pipe 4081. At this time, the air pump 3 works and introduces gas into the pressure increasing pipe 1011. The gas is introduced into the interior of the pressure increasing pipe 1011 and increases the air pressure in the pressure increasing pipe 1011 and the cast pipe interior.

[0036] Finally, the first valve body 407 can be rotated to open and close the first connecting pipe 4061, and the rotation of the second valve body 409 can be driven by the same power source. The rotation of the second valve body 409 can open and close the second connecting pipe 4081. Compared with the traditional setting of multiple valve bodies, on the one hand, the use cost of the device is reduced, and on the other hand, through the linkage setting of the first valve body 407 and the second valve body 409, the situation of liquid backflow when increasing the air pressure in the pressure increasing pipe 1011 is avoided.

[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A pressure boosting device for a multi-station hydrostatic testing machine, characterized in that Comprising: A workbench (1), on one side of the top end of the workbench (1), a fixed seat (101) is fixed by bolts. One end of the fixed seat (101) is provided with a pressurizing pipe (1101). On the other side of the top end of the workbench (1), a movable seat (102) is provided. A water pump (2) is also fixed by bolts on the top end of the workbench (1). The water pump (2) is located at one end of the fixed seat (101). An air pump (3) is provided on the top end of the workbench (1). A linkage mechanism (4) is arranged on the top end of the water pump (2), and the linkage mechanism (4) extends to the top end of the pressurizing pipe and one end of the pressurizing pipe. The linkage mechanism (4) includes a first connecting pipe (4061) connecting the water pump (2) and the pressurizing pipe. A first valve body (407) is arranged inside the first connecting pipe (4061). A second connecting pipe (4081) is arranged at the top end of the pressurizing pipe. A second valve body (409) is arranged inside the second connecting pipe (4081).

2. The supercharging device of a multi-station hydrostatic testing machine according to claim 1, wherein: The linkage mechanism (4) further includes a driving motor (401) arranged above the water pump (2). The bottom end of the driving motor (401) is fixed by bolts with a motor seat (4011). The bottom end of the motor seat (4011) is fixedly connected to the top end of the workbench (1) by bolts.

3. The pressure boosting device of a multi-station hydraulic pressure testing machine according to claim 2, characterized in that: The output end of the driving motor (401) is connected by a coupling with a first synchronous pulley (402). One end of the first synchronous pulley (402) is fixedly connected to a rotating rod (403). The outer wall of the rotating rod (403) is connected by a bearing with a fixed box (4031). One end of the fixed box (4031) is fixedly connected to the outer wall of the pressurizing pipe by bolts. In addition, one end of the rotating rod (403) is welded with a first bevel gear (404). The bottom end of the first bevel gear (404) meshes with a second bevel gear (405). The bottom end of the second bevel gear (405) is welded with a rotating column (406). The bottom end of the rotating column (406) penetrates into the inside of the first connecting pipe (4061). The bottom end of the rotating column (406) is fixedly connected to the first valve body (407).

4. The pressurizing device of a multi-station hydrostatic testing machine according to claim 3, wherein: The outer wall of the first synchronous pulley (402) meshes with a synchronous belt (4021). The inner wall of the synchronous belt (4021) meshes with a second synchronous pulley (4022). The second synchronous pulley (4022) is located above the first synchronous pulley (402). One end of the second synchronous pulley (4022) is fixedly connected to a connecting column (408). The connecting column (408) penetrates into the inside of the second connecting pipe (4081). One end of the connecting column (408) is fixedly connected to the second valve body (409). The connecting column (408) is rotatably connected to the second connecting pipe (4081) by a bearing.

5. The pressure boosting device of a multi-station hydrostatic testing machine according to claim 4, wherein: The bottom end of the air pump (3) is fixed with a base (301) by bolts, and the bottom end of the base (301) is fixedly connected to the top end of the workbench (1) by bolts. One end of the water pump (2) is fixedly connected with a liquid guide pipe (201). The bottom end of the workbench (1) is fixed with a water tank (202) by bolts, and the water tank (202) is connected to the liquid guide pipe (201).

6. The pressure boosting device of a multi-station hydraulic pressure testing machine according to claim 5, characterized in that: The outer wall of the connecting column (408) is connected to a support seat (4082) through a bearing, and one side of the support seat (4082) is fixedly connected to one side of the base (301) by bolts.