Electric pulley vehicle for high-altitude cable operation

The electric winch cart addresses the issue of worker fatigue and prolonged work times by motorizing the movement along high-pressure transmission lines, improving efficiency and reducing physical strain.

CN223109547UActive Publication Date: 2025-07-15THREE GORGES JINSHAJIANG CHUANYUN HYDROPOWER DEV CO LTD
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Patent Information

Application Number
CN202422042053.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-07-15
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

During the installation of high-voltage transmission line, workers consume a lot of physical strength when walking on high-altitude cables, resulting in longer working hours and reducing project progress.

Method used

An electric pulley truck used for high-altitude cable operation is designed, including a vertical pole, a support base plate and an electric drive mechanism. The pulley is driven by a motor to roll on the lower cable, driving the workers to move.

Benefits of technology

It reduces the need for workers to walk long distances on high-altitude cables, reduces physical consumption, shortens working hours, and improves project progress.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric pulley vehicle for high-altitude cable operation, and relates to the technical field of electric power systems. The electric pulley vehicle for high-altitude cable operation comprises a vertical rod, a vertical rod safety ring is arranged at the upper end of the vertical rod, a supporting bottom plate is arranged at the lower end of the vertical rod, two pulleys used for being supported on a lower cable are arranged below the supporting bottom plate, and an electric driving mechanism used for driving the two pulleys to roll on the lower cable is further arranged on the supporting bottom plate. The electric pulley vehicle for high-altitude cable operation provided by the embodiment of the utility model is used for driving a worker to move on a high-altitude cable, so that the worker is quickly moved to an operation position to carry out installation operation; compared with the prior art, the requirement for long-distance walking of the worker on the high-altitude cable is reduced, so that physical output of the worker is reduced, working time is shortened, and the project progress is accelerated.
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Description

Technical Field

[0001] This application relates to the technical field of power systems, and specifically relates to an electric pulley cart for high-altitude cable operations. Background Art

[0002] As an important part of the power system, high-voltage transmission lines bear the heavy responsibility of long-distance electric energy transmission. Traditional high-voltage transmission line installation operations are usually carried out by workers at high altitudes, including walking on the transmission line to install insulating brackets.

[0003] In the prior art, high-voltage transmission lines generally consist of four or six cables bundled together, and insulating brackets need to be installed at certain intervals for each bundle. Therefore, workers need to walk long distances on the high-voltage transmission line, which consumes a large amount of physical strength of the workers, increases the working time, and reduces the project progress. Utility Model Content

[0004] The purpose of this application is to provide an electric pulley cart for high-altitude cable operations to solve the problem of large physical consumption of workers walking on high-altitude cables.

[0005] The technical solution adopted by this application to solve its technical problems is:

[0006] An electric pulley cart for high-altitude cable operations includes a vertical pole. An upper end of the vertical pole is provided with a vertical pole safety ring, and a lower end of the vertical pole is provided with a support bottom plate. Below the support bottom plate, two pulleys for supporting on the lower cable are provided, and an electric drive mechanism for driving the two pulleys to roll on the lower cable is further provided on the support bottom plate.

[0007] Further, the electric drive mechanism includes a battery and two motors provided on the support bottom plate. The battery is connected to the two motors, and the two motors are respectively in transmission connection with the two pulleys.

[0008] Further, a driving gear is connected to an output shaft of the motor, and a driven gear coaxially provided with the pulley and meshing with the driving gear is connected to the pulley.

[0009] Further, the pulley and the driven gear connected thereto are of an integrally formed structure.

[0010] Further, a battery box is provided below the support bottom plate, and the battery is arranged in the battery box.

[0011] Further, the battery box is provided with a lid that can be opened and closed.

[0012] Further, a main support side plate and a sub-support side plate are connected below the support bottom plate, a pulley shaft is connected between the main support side plate and the sub-support side plate, and the pulley is rotatably installed on the pulley shaft.

[0013] Further, two retaining rings are sleeved on the pulley shaft, and the two retaining rings are respectively located on both sides of the pulley.

[0014] Further, a handle is provided on the vertical rod.

[0015] Further, the lower end of the vertical rod is connected to the support bottom plate through a fixing plate.

[0016] Advantages of this application:

[0017] The electric pulley cart for high-altitude cable operation provided by the embodiment of this application is used to drive workers to move on high-altitude cables, and then quickly move the workers to the operation position for installation operations; compared with the prior art, it reduces the need for workers to walk long distances on high-altitude cables, thereby reducing the physical consumption of workers, shortening the working time, and improving the project progress. Description of the drawings

[0018] In order to more clearly illustrate the technical solutions of the embodiments of this application, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of this application, and therefore should not be regarded as a limitation of the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a top view of the electric pulley cart for high-altitude cable operation provided by the embodiment of this application;

[0020] Figure 2 It is Figure 1 The cross-sectional view along line A-A in

[0021] Figure 3 It is Figure 2 The cross-sectional view along line B-B in

[0022] Figure 4 It is Figure 2 The cross-sectional view along line C-C in

[0023] Reference numerals:

[0024] 1 - Main support side plate;

[0025] 2 - Driven gear;

[0026] 3 - Pulley shaft;

[0027] 4 - Guard plate;

[0028] 5 - Driving gear;

[0029] 6 - Support base plate;

[0030] 7 - Battery box;

[0031] 8 - Box cover;

[0032] 9 - Battery;

[0033] 10 - Fixed plate;

[0034] 11 - Vertical rod;

[0035] 12 - Handle;

[0036] 13 - Vertical rod safety ring;

[0037] 14 - Auxiliary support side plate;

[0038] 15 - Motor;

[0039] 16 - Bearing;

[0040] 17 - Retaining ring;

[0041] 18 - Lower cable;

[0042] 19 - Pulley. Detailed implementation manners

[0043] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application.

[0044] It should be noted that: Similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. And without conflict, the embodiments in this application and the features in the embodiments may be combined with each other.

[0045] In the description of the embodiments of this application, the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of this application is usually placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. The terms "set", "provided with", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two components.

[0046] High-voltage transmission lines are generally composed of four or six cables in a bundle. Each bundle needs to be installed with insulating brackets at a certain distance. Therefore, workers need to walk long distances on high-voltage transmission lines. Among them, the cables located at the top of the high-voltage transmission lines are called upper cables, and the cables located at the bottom are called lower cables. The process of workers walking on high-voltage transmission lines is: the workers hold the upper cables with both hands and stand on the lower cables with both feet. However, walking at high altitude consumes a lot of physical energy for workers, increases working time, and reduces the progress of the project.

[0047] To solve the above problems, see Figure 1 , Figure 2 , Figure 3 , Figure 4 An electric pulley vehicle for aerial cable operations provided in an embodiment of the present application includes a vertical pole 11, a vertical pole safety ring 13 is provided at the upper end of the vertical pole 11, a supporting base plate 6 is provided at the lower end of the vertical pole 11, two pulleys 19 for supporting on a lower cable 18 are provided below the supporting base plate 6, and an electric driving mechanism for driving the two pulleys 19 to roll on the lower cable 18 is also provided on the supporting base plate 6.

[0048] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , the vertical pole 11 can be made of steel pipe; for example, the vertical pole 11 can be made of φ32×4 stainless steel pipe. The vertical pole safety ring 13 is a ring structure, which is welded to the upper end of the vertical pole 11. The vertical pole 11 is used for workers to hold when in use, and the vertical pole safety ring 13 is used to connect with the safety ring on the upper cable through a safety rope to prevent the electric pulley car from accidentally falling and improve safety. The supporting base plate 6 can be made of steel plate; for example, the supporting base plate 6 can be made of 3mm thick stainless steel plate. The supporting base plate 6 is welded to the lower end of the vertical pole 11 for workers to stand on their feet to bear the weight of the workers. The two pulleys 19 are arranged at intervals and are rotatably installed below the supporting base plate 6. The two pulleys 19 are used to support the lower cable 18 at the same time, not only to bear the load from the supporting base plate 6, but also to make the pulley 19 roll on the lower cable 18. Since there is a groove on the outer peripheral surface of the pulley 19, when the pulley 19 is supported on the lower cable 18, the lower cable 18 is located in the groove, which can prevent the pulley 19 from slipping off the lower cable 18 during rolling, thereby improving safety. Exemplarily, the pulley 19 can be made of ABS engineering plastic material. The pulley 19 made of ABS engineering plastic can increase the friction between the pulley 19 and the lower cable 18, prevent the pulley 19 from slipping on the lower cable 18, and ensure that the pulley 19 can stably transmit force under the action of vertical load and maintain the force transmission efficiency. The electric drive mechanism is installed on the supporting base plate 6 to provide power to drive the two pulleys 19 to roll on the lower cable 18.

[0049] The aerial cable operation provided in the embodiment of the present application uses an electric pulley to drive workers to move on the aerial cable, and then quickly move the workers to the working position for installation work; the specific installation operation process is:

[0050] First, place two pulleys 19 on the lower cable 18, connect the pole safety ring 13 with the safety ring on the upper cable through the safety rope, and connect the safety rope on the worker with the safety ring on the upper cable; then, the worker holds the pole 11 with one hand and the safety ring on the upper cable with the other hand, and stands on the support base 6 with both feet; wherein the safety ring can move on the upper cable; then, start the electric drive mechanism, which drives the pulley 19 to roll on the lower cable 18 to drive the worker to move on the high-altitude cable; when the worker moves to the working position, turn off the electric drive mechanism, the worker leaves the electric pulley cart and stands on the lower cable 18 to install the insulating bracket. When the insulating bracket is installed, the worker is moved to the next working position by the electric pulley cart.

[0051] The aerial cable operation provided in the embodiment of the present application uses an electric pulley, which reduces the need for workers to walk long distances on the aerial cables compared to the prior art, thereby reducing the physical exertion of the workers, shortening the working hours, and improving the progress of the project.

[0052] The electric drive mechanism may include a motor mounted on the support base plate 6, and the motor is simultaneously connected to the two pulleys 19 through a transmission mechanism to drive the two pulleys 19 to roll on the lower cable 18. The transmission mechanism may include a gear transmission mechanism, a chain transmission mechanism, a belt transmission mechanism, etc.

[0053] In some embodiments, see Figure 2 , Figure 3 The electric drive mechanism includes a battery 9 and two motors 15 arranged on the support base plate 6, the battery 9 is connected to the two motors 15, and the two motors 15 are respectively connected to the two pulleys 19. Exemplarily, the battery 9 may include a 24V lithium battery, and the motor 15 may include a 24V DC motor. By providing two motors 15, the driving force can be improved. When in use, the battery 9 is used to power the two motors 15, and the two motors 15 respectively drive the two pulleys 19 to roll on the lower cable 18.

[0054] In some embodiments, see Figure 2 , Figure 3, a driving gear 5 is connected to the output shaft of the motor 15, and a driven gear 2 is connected to the pulley 19. The driven gear 2 is coaxially arranged with the pulley 19 and meshes with the driving gear 5. During use, the battery 9 is used to supply power to the motor 15. After the motor 15 is powered on, it drives the driving gear 5 to rotate. The driving gear 5 drives the driven gear 2 to rotate, and the driven gear 2 then drives the pulley 19 connected thereto to roll on the lower cable 18. Exemplarily, the transmission ratio of the driving gear 5 to the driven gear 2 is 1:4.

[0055] The driven gear 2 and the pulley 19 can be connected by fasteners such as bolts. In some embodiments, referring to Figure 3 , the pulley 19 and the driven gear 2 connected thereto are integrally formed. Exemplarily, the pulley 19 and the driven gear 2 connected thereto are processed and manufactured using ABS engineering plastic material.

[0056] In some embodiments, referring to Figure 2 , Figure 4 , a battery box 7 is provided below the support bottom plate 6, and the battery 9 is arranged in the battery box 7. Exemplarily, the battery box 7 is installed below the support bottom plate 6 and located between the two pulleys 19, and the battery 9 is installed in the battery box 7. By providing the battery box 7, physical protection is provided for the battery 9 to prevent external force impact, extrusion or puncture, and the safety of the battery 9 is improved. In order to facilitate the inspection and replacement of the battery 9 in the battery box 7, the battery box 7 is provided with an openable and closable lid 8. Exemplarily, the lid 8 is arranged at the bottom of the battery box 7.

[0057] In some embodiments, referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 , a main support side plate 1 and a secondary support side plate 14 are connected below the support bottom plate 6. A pulley shaft 3 is connected between the main support side plate 1 and the secondary support side plate 14, and the pulley 19 is rotatably installed on the pulley shaft 3.

[0058] Exemplarily, the main support side plate 1 and the secondary support side plate 14 are vertically and parallelly arranged; the upper ends of the main support side plate 1 and the secondary support side plate 14 are welded to the bottom of the support bottom plate 6, the pulley shaft 3 is horizontally arranged and its two ends are respectively connected to the main support side plate 1 and the secondary support side plate 14; in the direction along the extension of the lower cable 18, one end of the main support side plate 1 and the secondary support side plate 14 is respectively connected to the battery box 7, and a guard plate 4 is connected between the other ends of the main support side plate 1 and the secondary support side plate 14; the pulley 19 is installed on the pulley shaft 3 through two bearings 16 so that the pulley 19 can rotate around the pulley shaft 3; the motor 15 can be installed on the main support side plate 1 or the secondary support side plate 14.

[0059] In some embodiments, the driven gear 2 is disposed adjacent to the main support side plate 1. The motor 15 is mounted on the main support side plate 1. The driving gear 5 is disposed above the driven gear 2. The lower end of the main support side plate 1 has a bent portion extending directly below the driven gear 2. By providing the bent portion, it is used to protect the driven gear 2.

[0060] In some embodiments, referring to Figure 2 , two retaining rings 17 are sleeved on the pulley shaft 3, and the two retaining rings 17 are respectively located on both sides of the pulley 19. Exemplarily, one of the retaining rings 17 is located between the main support side plate 1 and the pulley 19, and the other retaining ring 17 is located between the auxiliary support side plate 14 and the pulley 19. By providing the retaining rings 17, not only can the position of the pulley 19 on the pulley shaft 3 be fixed to prevent axial movement due to vibration or movement, but also the direct contact between the pulley 19 and the main support side plate 1 and the auxiliary support side plate 14 can be reduced, wear can be reduced, and the service life of the components can be extended.

[0061] In some embodiments, referring to Figure 2 , a handle 12 is provided on the vertical rod 11. By providing the handle 12, it is convenient for the worker to hold. Exemplarily, the handle 12 can be processed and manufactured from a stainless steel pipe with a diameter of φ32×4, and the handle 12 is welded to the vertical rod 11. In order to facilitate the worker to control the start and stop of the motor 15, the motor control switch for controlling the start and stop of the motor 15 is provided on the handle 12.

[0062] The lower end of the vertical rod 11 can be directly welded to the support bottom plate 6. In some embodiments, referring to Figure 2 , the lower end of the vertical rod 11 is connected to the support bottom plate 6 through a fixing plate 10. Exemplarily, the fixing plate 10 is processed and manufactured from a 3mm thick stainless steel plate.

[0063] Referring to Figure 1 , the top of the support bottom plate 6 has a standing area Z, a fixing area, and a standing area Y; wherein, the standing area Z and the standing area Y are respectively disposed on both sides of the fixing area, and the fixing plate 10 is welded to the fixing area. During use, the worker's feet stand on the standing area Z and the standing area Y respectively. Exemplarily, the two pulleys 19 are respectively located directly below the standing area Z and the standing area Y, and the battery box 7 is located directly below the fixing area.

[0064] The above is only a preferred embodiment of the present application, and does not impose any form of limitation on the present application. Based on the technical essence of the present application, any simple modification, equivalent replacement, and improvement made to the above embodiments within the spirit and principle of the present application still fall within the protection scope of the technical solution of the present application.

Claims

1. An electric pulley truck for high-altitude cable operation, characterized in that, It includes a vertical rod (11), an insurance ring (13) is arranged at the upper end of the vertical rod (11), a support bottom plate (6) is arranged at the lower end of the vertical rod (11), two pulleys (19) for supporting on the lower cable (18) are arranged below the support bottom plate (6), and an electric driving mechanism for driving the two pulleys (19) to roll on the lower cable (18) is also arranged on the support bottom plate (6).

2. The electric pulley cart for high-altitude cable operation according to claim 1, wherein The electric driving mechanism includes a battery (9) and two motors (15) arranged on the support bottom plate (6), the battery (9) is connected to the two motors (15), and the two motors (15) are respectively in transmission connection with the two pulleys (19).

3. The electric pulley cart for high-altitude cable operation according to claim 2, wherein A driving gear (5) is connected to the output shaft of the motor (15), and a driven gear (2) which is coaxially arranged with the pulley (19) and meshes with the driving gear (5) is connected to the pulley (19).

4. The electric pulley truck for high-altitude cable operation according to claim 3, wherein The pulley (19) and the driven gear (2) connected thereto are of an integrally formed structure.

5. The electric pulley cart for high-altitude cable operation according to claim 2, 3 or 4, characterized in that, A battery box (7) is arranged below the support bottom plate (6), and the battery (9) is arranged in the battery box (7).

6. The electric pulley cart for high-altitude cable operation according to claim 5, characterized in that, The battery box (7) is provided with a lid (8) that can be opened and closed.

7. The electric pulley cart for high-altitude cable operation according to claim 1, wherein A main support side plate (1) and a secondary support side plate (14) are connected below the support bottom plate (6), a pulley shaft (3) is connected between the main support side plate (1) and the secondary support side plate (14), and the pulley (19) is rotatably installed on the pulley shaft (3).

8. The electric pulley truck for high-altitude cable operation according to claim 7, wherein Two retaining rings (17) are sleeved on the pulley shaft (3), and the two retaining rings (17) are respectively located on both sides of the pulley (19).

9. The electric pulley truck for high-altitude cable operation according to claim 1, wherein A handle (12) is arranged on the vertical rod (11).

10. The electric pulley cart for high-altitude cable operation according to claim 1, characterized in that, The lower end of the vertical rod (11) is connected to the support bottom plate (6) through a fixing plate (10).