Cold air spray type green tea fixation leaf moisture regaining device
Through the design of the cold air spray green tea green leaf moisture recovery device, the servo motor-driven stirring and intermittent spray technology is used to solve the problems of slow and uneven moisture recovery speed and improve the quality of tea.
Patent Information
- Application Number
- CN202422005560.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing green tea green leaf recovery device has a slow recovery speed and low efficiency, and uneven recovery affects the quality of tea. In traditional methods, the tea leaves are taken out and then added to the tea leaves are inefficient.
A cold air spray-type green tea green leaf recovery device is designed to stir the tea leaves by driving the rotating shaft and the feeding plate through a servo motor, and intermittent spraying is used to accelerate the moisture resurrection to prevent excessive moisture from occurring in the tea leaves.
The uniformity and speed of tea moisture recovery have been improved, the tea is avoided excessive moisture and the tea quality is improved after subsequent processing.
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Figure CN223110972U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tea leaf moistening devices, and particularly relates to a cold air spray type green tea killing-off leaf moistening device. Background Technique
[0002] Green tea is one of the main tea categories in China. It refers to the new leaves or buds of tea trees, which are not fermented and are made into beverages through processes such as killing-off the green, shaping, and drying. The color of its finished products and the tea soup after brewing mostly preserve the green style of fresh tea leaves. In the green tea processing technology, after killing-off the green and before shaping, in order to facilitate shaping, it is necessary to carry out a moistening treatment on the tea leaves. Tea leaf moistening is a process that must be carried out after each firing process in the tea leaf processing process. In particular, the spreading and moistening after killing-off the green has the greatest impact on the tea leaf quality. Especially for high-aroma green tea varieties, there are slight differences in the killing-off the green technology from other famous teas. Usually, the moisture content of the killed-off green leaves is generally low, some are about 55%. If the moistening of the killed-off green leaves is not in place, the moisture redistribution between the leaves and the stems is uneven, the leaves do not become soft, and it is easy to cause leaf breakage during the rolling process and it is difficult to form strips.
[0003] After retrieval, an intermittent cold air spray type green tea killing-off leaf moistening device with the publication number of CN201921373396.9 is specifically disclosed, including a moistening box. The four corners of the bottom end of the moistening box are all connected with support bases, and a liquid outlet is arranged at the middle position of the bottom end of the moistening box. The four side walls of the moistening box are all connected with water tanks, and a liquid discharging device is arranged inside the water tanks. Spray heads are installed on the four inner walls of the moistening box, and a liquid discharging pipe is communicated between the spray heads and the bottom end of the water tank. The top end of the moistening box is connected with an installation box, and a driving motor is installed in the installation box by screws. The structure of the utility model is novel, and this device can effectively and evenly moisten the green tea killing-off leaves, improve the moistening efficiency, and is suitable for popularization.
[0004] However, the above device still has certain defects. For example, most of the existing killing-off leaf moistening devices have a slow moistening speed, and it takes a lot of time for moistening, resulting in low moistening efficiency; most of the killing-off leaves are stationary during moistening, and the moistening effect at the bottom may be very different from that at the top, which may affect the subsequent processing and the quality of the processed tea leaves; after the tea leaves are moistened, the tea leaves in the placement box are taken out, and then un-moistened tea leaves are added to be moistened again, but the efficiency is very slow in this way and it cannot be replaced quickly.
[0005] Therefore, it is very necessary to invent a cold air spray type green tea killing-off leaf moistening device to solve the above problems. Content of the Utility Model
[0006] The purpose of the present utility model is to provide a cold air spray type green tea killing leaf moisture regain device, which can effectively solve the above technical problems.
[0007] To achieve the above object, the present utility model provides the following technical solutions: A cold air spray type green tea killing leaf moisture regain device, including a bracket, both sides of the top of the bracket are bolted with outer shells, the inner sides of the inner cavities of the outer shells are bolted with connecting frames, the inner sides of the connecting frames are bolted with annular mesh cylinders, the inner sides of the annular mesh cylinders are rotatably connected with a rotating shaft through bearings, stirring plates are bolted around the rotating shaft, the center of the top of the inner cavity of the outer shell is bolted with a rotating rod, an incomplete gear is bolted on the surface of the rotating rod, front and rear of the inner side of the outer shell are bolted with limiting rods, connecting plates are slidably connected to the surfaces of the limiting rods, water collecting tanks are bolted to the bottoms of the connecting plates, atomizing nozzles are arranged in a row at the bottoms of the water collecting tanks, linkage toothed plates are bolted to the tops of the connecting plates, and the inner sides of the linkage toothed plates are meshed with the surfaces of the incomplete gears, a discharge slot is opened at the center of the bottom of the outer shell, and a receiving box is arranged at the center of the top of the bracket.
[0008] Preferably, a servo motor is bolted to the middle of the left side of the outer shell, and the left side of the rotating shaft passes through the outer shell and is bolted to the output end of the servo motor. A driving wheel is bolted on the surface of the rotating shaft, so that the servo motor serves as a driving source to drive the rotating shaft and the driving wheel to rotate synchronously.
[0009] Preferably, a worm is rotatably connected to the left side of the top of the outer shell through a bearing, a driven wheel is bolted to the left side of the worm, and chains are meshed with the surfaces of both the driven wheel and the driving wheel, so that the driving wheel can transmit the rotational power to the surface of the worm through the chain.
[0010] Preferably, a worm gear is bolted to the top of the rotating rod passing through the outer shell, and the surface of the worm gear is meshed with the surface of the worm, so that the worm drives the worm gear to rotate during rotation.
[0011] Preferably, a water supply tank is bolted to the right side of the top of the outer shell. Both sides of the back of the water supply tank are communicated with water supply pipes, and the other ends of the water supply pipes are communicated with the back of the water collecting tank, and the liquid is transmitted into the inner cavity of the water collecting tank through the water supply tank and the water supply pipes.
[0012] Preferably, rectangular slots are opened on both sides of the back of the outer shell, and the surfaces of the water supply pipes are slidably connected to the inner sides of the rectangular slots, so that the water supply pipes pass through the outer shell through the rectangular slots and are connected to the water collecting tank.
[0013] Preferably, sealing plates are hinged to the front and rear sides of the annular mesh cylinder, which is convenient for users to take out or put in the tea leaves from the annular mesh cylinder by opening and closing the sealing plates.
[0014] Preferably, a spring is sleeved on the surface of the limiting rod, and the elastic force of the spring itself is used to assist the moving plate to reset.
[0015] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:
[0016] 1. Through components such as the outer shell, connecting frame, annular mesh cylinder, rotating shaft, and material distributing plate, when the tea is undergoing moisture regain, the tea can be slowly stirred to prevent uneven moisture regain of the tea from affecting the quality.
[0017] 2. Through components such as the rotating rod, incomplete gear, limiting rod, connecting plate, water collecting tank, and atomizing nozzle, the inside of the annular mesh cylinder can be intermittently sprayed to accelerate the moisture regain speed of the tea. When performing moisture regain, it is avoided that continuous spraying causes the tea to be severely dampened, affecting the quality of the tea processed subsequently. Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0019] Figure 1 It is the front view of the overall structure of the present utility model;
[0020] Figure 2 It is the bottom view of the internal connection structure of the present utility model;
[0021] Figure 3 It is the side sectional view of a part of the present utility model;
[0022] Figure 4 It is the top view of a part of the present utility model;
[0023] Figure 5 It is of the present utility model Figure 1 The enlarged view of the structure at A.
[0024] Explanation of the Reference Numerals in the Drawings:
[0025] 1. Bracket; 2. Outer shell; 3. Connecting frame; 4. Annular mesh cylinder; 5. Rotating shaft; 6. Material distributing plate; 7. Rotating rod; 8. Incomplete gear; 9. Limiting rod; 10. Connecting plate; 11. Water collecting tank; 12. Atomizing nozzle; 13. Linkage tooth plate; 14. Discharge chute; 15. Receiving box; 16. Servo motor; 17. Driving wheel; 18. Worm; 19. Driven wheel; 20. Chain; 21. Worm gear; 22. Water supply tank; 23. Water supply pipe; 24. Rectangular groove; 25. Sealing plate; 26. Spring. Detailed Embodiments
[0026] To enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further described in detail below in conjunction with the accompanying drawings.
[0027] The present utility model provides a cold air spray type green tea killing leaf rewetting device as shown in Figures 1-5 Figure 1, which includes a bracket 1. Both sides of the top of the bracket 1 are bolted with a housing 2. The inner side of the inner cavity of the housing 2 is bolted with a connecting frame 3. The inner side of the connecting frame 3 is bolted with an annular mesh cylinder 4. The inner side of the annular mesh cylinder 4 is rotatably connected with a rotating shaft 5 through a bearing. Stirring plates 6 are bolted around the rotating shaft 5. The center of the top of the inner cavity of the housing 2 is bolted with a rotating rod 7. An incomplete gear 8 is bolted on the surface of the rotating rod 7. The front and back of the inner side of the housing 2 are bolted with limiting rods 9. Connecting plates 10 are slidably connected to the surfaces of the limiting rods 9. Water collecting tanks 11 are bolted to the bottoms of the connecting plates 10. Atomizing nozzles 12 are arranged in a row at the bottoms of the water collecting tanks 11. Linkage toothed plates 13 are bolted to the tops of the connecting plates 10, and the inner sides of the linkage toothed plates 13 are engaged with the surface of the incomplete gear 8. A discharge slot 14 is opened at the center of the bottom of the housing 2. A receiving box 15 is arranged at the center of the top of the bracket 1.
[0028] A servo motor 16 is bolted to the middle of the left side of the housing 2, and the left side of the rotating shaft 5 passes through the housing 2 and is bolted to the output end of the servo motor 16. A driving wheel 17 is bolted to the surface of the rotating shaft 5, so that the servo motor 16 serves as a driving source to drive the rotating shaft 5 and the driving wheel 17 to rotate synchronously.
[0029] A worm 18 is rotatably connected to the left side of the top of the housing 2 through a bearing, and a driven wheel 19 is bolted to the left side of the worm 18. A chain 20 is engaged with the surfaces of both the driven wheel 19 and the driving wheel 17, so that the driving wheel 17 can transmit the rotational power to the surface of the worm 18 through the chain 20.
[0030] The top of the rotating rod 7 passes through the housing 2 and is bolted with a worm gear 21, and the surface of the worm gear 21 is engaged with the surface of the worm 18, so that the worm 18 drives the worm gear 21 to rotate during rotation.
[0031] A water supply tank 22 is bolted to the right side of the top of the housing 2. Both sides of the back of the water supply tank 22 are communicated with a water supply pipe 23, and the other end of the water supply pipe 23 is communicated with the back of the water collecting tank 11. The liquid is transmitted into the inner cavity of the water collecting tank 11 through the water supply tank 22 and the water supply pipe 23.
[0032] Rectangular slots 24 are opened on both sides of the back of the housing 2, and the inner sides of the rectangular slots 24 are slidably connected to the surface of the water supply pipe 23, so that the water supply pipe 23 passes through the housing 2 through the rectangular slots 24 and is connected to the water collecting tank 11.
[0033] Sealing plates 25 are hinged on both the front and rear sides of the annular mesh cylinder 4, facilitating the user to take out or put in tea leaves from the annular mesh cylinder 4 by opening and closing the sealing plates 25.
[0034] Refer to the attached Figures 1-5 , Working principle: Through components such as the outer shell 2, connecting frame 3, annular mesh cylinder 4, rotating shaft 5, and material spreading plate 6, during the use of the device, the servo motor 16 drives the rotating shaft 5 to rotate. During the rotation of the rotating shaft 5, the material spreading plates 6 around it will be synchronously driven to rotate in the annular mesh cylinder 4. When the tea leaves are being rehydrated, the tea leaves can be slowly stirred to prevent uneven rehydration of the tea leaves from affecting the quality. Through components such as the rotating rod 7, incomplete gear 8, limiting rod 9, connecting plate 10, water collecting tank 11, and atomizing nozzle 12, during the use of the device, first, the servo motor 16 drives the driven wheel 19 to rotate through the driving wheel 17 and the chain 20. During the rotation of the driven wheel 19, the worm 18 will be driven to rotate. The worm 18 drives the rotating rod 7 to rotate through the worm gear 21. During the rotation of the rotating rod 7, the incomplete gear 8 is driven to rotate in the inner cavity of the outer shell 2, and the linkage tooth plates 13 on both sides of it will be driven to move horizontally. When the linkage tooth plates 13 are moving, the connecting plate 10 and the limiting rod 9 are driven to move, so that the water collecting tank 11 moves horizontally above the annular mesh cylinder 4, and reciprocally sprays the tea leaves in the annular mesh cylinder 4, intermittently spraying the inside of the annular mesh cylinder 4 to accelerate the rehydration speed of the tea leaves. When rehydrating, continuously spraying is avoided to prevent the tea leaves from being severely dampened, which affects the quality of the tea leaves processed subsequently.
[0035] Only some exemplary embodiments of the present invention have been described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.
Claims
1. A cold air spray type green tea killing-off leaf rewetting device, comprising a bracket (1), characterized in that: On both sides of the top of the bracket (1), there are bolts connecting the outer shells (2). Inside the inner cavity of the outer shell (2), there is a connecting frame (3) bolted. Inside the connecting frame (3), there is an annular mesh cylinder (4) bolted. Inside the annular mesh cylinder (4), there is a rotating shaft (5) rotatably connected through a bearing. Around the rotating shaft (5), there are baffle plates (6) bolted. At the center of the top of the inner cavity of the outer shell (2), there is a rotating rod (7) bolted. On the surface of the rotating rod (7), there is an incomplete gear (8) bolted. At the front and back of the inner side of the outer shell (2), there are limit rods (9) bolted. On the surface of the limit rods (9), there are connecting plates (10) slidably connected. At the bottom of the connecting plates (10), there are water collecting tanks (11) bolted. At the bottom of the water collecting tanks (11), there are atomizing nozzles (12) arranged in a row. On the top of the connecting plates (10), there are linkage toothed plates (13) bolted, and the inner sides of the linkage toothed plates (13) are meshed with the surface of the incomplete gear (8). At the center of the bottom of the outer shell (2), there is a discharge chute (14) opened. At the center of the top of the bracket (1), there is a receiving box (15).
2. The moisture regain device for green tea leaves after fixation by cold air spraying according to claim 1, wherein: In the middle of the left side of the outer shell (2), there is a servo motor (16) bolted, and the left side of the rotating shaft (5) passes through the outer shell (2) and is bolted to the output end of the servo motor (16). On the surface of the rotating shaft (5), there is a driving wheel (17) bolted.
3. The moisture regain device for green tea withered leaves by cold air spraying according to claim 1, characterized in that: On the left side of the top of the outer shell (2), there is a worm (18) rotatably connected through a bearing. On the left side of the worm (18), there is a driven wheel (19) bolted, and on the surfaces of the driven wheel (19) and the driving wheel (17), there is a chain (20) meshed.
4. A green tea leaf rehydration device with cold air spraying according to claim 3, characterized in that: The top of the rotating rod (7) passes through the outer shell (2) and is bolted with a worm gear (21), and the surface of the worm gear (21) is meshed with the surface of the worm (18).
5. The moisture regain device for green tea leaves after de-enzyming by cold air spraying according to claim 1, wherein: On the right side of the top of the outer shell (2), there is a water supply tank (22) bolted. On both sides of the back of the water supply tank (22), there are water supply pipes (23) communicated, and the other ends of the water supply pipes (23) are communicated with the back of the water collecting tanks (11).
6. The moisture regain device for green tea leaves after fixing by cold air spraying according to claim 5, characterized in that: On both sides of the back of the outer shell (2), there are rectangular grooves (24) opened, and the inner sides of the rectangular grooves (24) are slidably connected with the surfaces of the water supply pipes (23).
7. A moisture regain device for green tea leaves after fixation by cold air spraying according to claim 1, characterized in that: On the front and back sides of the annular mesh cylinder (4), there are sealing plates (25) hinged.
8. A moisture regain device for green tea leaves after de-enzyming with cold air spray according to claim 1, characterized in that: On the surface of the limit rod (9), there is a spring (26) sleeved.
Citation Information
Patent Citations
Intermittent cold air spray type green tea fixation leaf moisture regaining device
CN210406954U