Tobacco leaf grading portable table capable of packaging and grading tobacco leaves simultaneously
By setting up a grid structure and negative pressure equipment on the tobacco leaf grading portable table, the problem of dust and residue floating during the tobacco leaf grading is solved, effectively removing dust and impurities and accurately grading the quality of tobacco leaf is achieved, making it easy to carry and transport.
Patent Information
- Application Number
- CN202422048057.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-22
AI Technical Summary
In the existing tobacco leaf classification equipment, the lighter tobacco leaves leads to the residue easily floating and floating, which is difficult to effectively suppress, and dust and impurities are difficult to effectively remove during the grading process.
A tobacco leaf grading portable table that can be packaged and graded at the same time was designed. The grid structure was used to collect dust and impurities, and combined with negative pressure equipment and humidification devices to suppress the fluttering of residues. At the same time, the tobacco leaf quality analysis was performed using infrared spectrometer, electron microscope and electronic nose. After grading, it was sent to the packaging equipment through different outlets.
It effectively suppresses the fluttering of dust and residues, ensures the cleanliness and accuracy of the grading process, meets the moisture content requirements of tobacco leaves, and is easy to carry and transport.
Smart Images

Figure CN223111040U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco grading, in particular to a portable tobacco grading table that can pack and grade simultaneously. Background Art
[0002] Due to differences in growth and development status, leaf attachment position, etc., the appearance and internal quality of tobacco leaves are not the same. Therefore, the tobacco industry needs to grade tobacco leaves of different qualities before proceeding with subsequent cigarette processing. When grading tobacco leaves, a grading table is required.
[0003] In the prior art, for example, in Chinese Patent CN221361265U authorized and announced on July 19, 2024, by setting a sieve mesh on a fixed frame and a dust removal box and a suction pipe under the sieve mesh, during the grading operation, broken tobacco and sundries can fall into the hopper through the mesh holes of the sieve mesh and then be collected in the collection box, thus better realizing the separation of broken tobacco and sundries from tobacco leaves.
[0004] However, in such patent technologies as above, since tobacco leaves are light, there is still a possibility that the fallen residues may float up. Content of the Utility Model
[0005] The purpose of the utility model is to provide a portable tobacco grading table that can pack and grade simultaneously, which can effectively inhibit the floating of residues;
[0006] The utility model provides a portable tobacco grading table that can pack and grade simultaneously, including a tabletop. A grid structure is provided on the tabletop. A collection device is provided under the tabletop. The collection device is provided with a collection port to collect the falling materials on the tabletop. A negative pressure device is connected to the collection device; A humidifying device is provided above the collection device under the tabletop; Exports for tobacco leaves of different grades are provided on the outer side of the tabletop. A packing device is provided under the exports of the tobacco leaves; Folding table legs are provided at the bottom of the tabletop.
[0007] Furthermore, the tabletop includes a double-layer structure of an inner layer and an outer layer. The inner layer is separated from the outer layer, and the inner layer is connected with a weight monitoring device.
[0008] Furthermore, scales are provided on the left, right, and rear sides of the outer layer, and a storage space for a flexible ruler is provided inside the outer layer.
[0009] Furthermore, a color comparison card is provided on the front side of the outer layer.
[0010] Furthermore, mounting holes are provided around the outer layer, and lamps are detachably mounted in the mounting holes.
[0011] Further, one side of the outer layer is provided with an infrared spectrometer, an electron microscope, and an electronic nose, and the infrared spectrometer is suspended directly above the inner layer.
[0012] Further, the table legs are liftable table legs, and the bottoms of the table legs are provided with walking wheels.
[0013] Further, the packing device includes a compression bag, the compression bag is provided with a tobacco leaf inlet and outlet, and the compression bag is provided with a negative pressure interface.
[0014] Further, the compression bag is provided with a binding rope inlet and outlet, and a binding rope is placed into the compression bag through the binding rope inlet and outlet.
[0015] Further, a cushion layer is provided inside the compression bag.
[0016] The technical solution of the present utility model is to set a grid on the tabletop to make the dust and impurities fall during the grading process, and then collect the dust and residues through a collecting device connected to a negative pressure device below the tabletop to initially inhibit the residues from floating up; and during the falling process of the dust and impurities, humidification is carried out through a humidifying device, which can promote the agglomeration of the dust and residues and further inhibit the residues from floating up; and the humidifying device can also facilitate the moisture regain of the tobacco leaves to meet the moisture content requirements during the tobacco leaf grading process. For tobacco leaves of different grades after grading, they are sent out from different outlets and then enter different packing devices for packing. The table legs and the tabletop adopt a foldable structure, which is convenient for carrying and transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required to be used in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0019] Figure 2 is a schematic diagram of the structure of another perspective of the present utility model;
[0020] Figure 3 is a schematic diagram of the structure of the bottom perspective of the present utility model;
[0021] Figure 4 、 Figure 5 and Figure 6 are schematic diagrams of the packing process of the packing device of the present utility model after loading tobacco leaves in sequence;
[0022] Description of the reference numerals:
[0023] 1 - Desktop, 2 - Grid structure, 3 - Collection device; 4 - Negative pressure device; 5 - Humidifying device; 6 - Table leg; 7 - Traveling wheel; 8 - Inner layer; 9 - Outer layer; 10 - Weight monitoring device; 11 - Scale; 12 - Flexible ruler; 13 - Color comparison card; 14 - Lamp; 15 - Infrared spectrometer; 16 - Electron microscope; 17 - Electronic nose; 18 - Exit; 19 - Packing device; 20 - Compression bag; 21 - Tobacco leaf inlet and outlet; 22 - Negative pressure interface; 23 - Binding rope inlet and outlet; 24 - Hook; 25 - Binding rope; 26 - Cushion layer. Detailed implementation manners
[0024] The technical solutions of the present utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0026] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined. In addition, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0027] Embodiment 1
[0028] As Figures 1 - 3As shown in the figure, the utility model provides a portable tobacco grading table that can pack and grade simultaneously, including a tabletop 1. A grid structure 2 is provided on the tabletop 1. A collection device 3 is provided below the tabletop 1. A collection port is provided on the collection device 3 to collect the falling materials on the tabletop 1. A negative pressure device 4 is connected to the collection device 3. A humidifying device 5 is provided above the collection device 3 under the tabletop 1. Exports 18 for different grades of tobacco leaves are provided on the outer side of the tabletop 1. A packing device 19 is provided below the export 18 of the tobacco leaves. Folding table legs 6 are provided at the bottom of the tabletop 1.
[0029] Specifically, the tabletop 1 has a grid for dust to fall through, effectively removing non-tobacco impurities such as animal hair, nylon ropes, chemical fibers, etc., and improving the usability of tobacco leaves. There is a collection device 3 and a humidifier under the tabletop 1. The collection device 3 is specifically, for example, a funnel-shaped collection box, and the negative pressure device 4 is specifically, for example, a fan, which uses negative pressure wind to attract non-tobacco impurities to fall through the grid downward. The humidifying device 5 is specifically, for example, a humidifier with a nozzle, which is connected to a water source through a pipeline (not shown) to spray water mist on the area below the tabletop 1 and above the collection device 3, thereby preventing dust and impurities from rising and humidifying and softening the tobacco leaves to a certain extent. For tobacco leaves of different grades after grading, they are sent out from different exports 18 and then enter different packing devices 19 for packing. The upper end of the table leg 6 is connected to the outer side of the tabletop through a rotating joint to realize the foldable structure of the table leg 6, which is convenient for carrying and transportation.
[0030] Embodiment 2
[0031] The tabletop 1 includes a double-layer structure of an inner layer 8 and an outer layer 9. The inner layer 8 is separated from the outer layer 9, and the inner layer 8 is connected with a weight monitoring device 10. Scales 11 are provided on the left, right, and rear sides of the outer layer 9, and a storage space for a flexible ruler 12 is provided inside the outer layer 9. A color comparison card 13 is provided on the front side of the outer layer 9. Mounting holes are provided around the outer layer 9, and lamps 14 are detachably mounted in the mounting holes. An infrared spectrometer 15, an electron microscope 16, and an electronic nose 17 are provided on one side of the outer layer 9, and the infrared spectrometer 15 is suspended directly above the inner layer 8.
[0032] Specifically, the tabletop is composed of an inner layer and an outer layer. The inner layer is separated from the outer layer. The body of the weight monitoring device 10 is connected to the bottom of the outer layer, and the weighing force-bearing feet extend to contact the center of the bottom of the inner layer. When tobacco leaves are placed on the inner layer, the weight monitoring device 10 can measure the weight of the inner layer.
[0033] Scales 11 are provided on at least two vertical sides (such as the left side and the rear side) of the outer layer tabletop. The automatic measurement of the length and width of tobacco leaves is realized through the two vertical scales 11. For the positions of tobacco leaves that are not easily measured, the flexible ruler stored in the storage space on the front side of the outer layer of the tabletop can be taken out and used for measurement.
[0034] Lay the leaves flat on the grading table and record and analyze them through the near-infrared spectrometer 15. Through the electron microscope 16, the microscopic information of the tobacco leaves can be recorded as soon as the tobacco leaves are placed on it, and their grades can be automatically analyzed. At the same time, the odor components are automatically monitored through the electronic nose 17 to analyze the grade of the leaves. For the detailed technical process of judging the quality of tobacco leaves by infrared, microscopic and odor methods, specific reference can be made to (Jiang Zehui, Jiang Xiaomei, Zhou Yucheng, etc. A neural network modeling method for the relationship model between the microscopic structure of Chinese fir and its quality characteristics [J]. Scientia Silvae Sinicae, 2005, 41(4): 133-139.).
[0035] Through the colorimetric card 13, the employees conduct primary classification of the tobacco leaves. There are holes (not shown) for installing levers in the outer layer 9 area of the desktop 1, which is convenient for installing the lamp 14 and can be disassembled when not needed.
[0036] A display screen can be set directly in front of the desktop 1 to display the tobacco leaf grading results.
[0037] Example 3
[0038] The bottom of the desktop 1 is provided with lifting table legs 6. The bottom of the table legs 6 is provided with walking wheels 7.
[0039] Specifically, the height is adjusted through the lifting structure of the table legs 6 to reduce the bending action of the employees. The lifting structure can specifically adopt a telescopic sleeve structure, and the two sleeves are locked and released by locking screws. And it is convenient to carry and move the position through the walking wheels 7.
[0040] Example 4
[0041] The packing device 19 includes a compression bag 20. The compression bag 20 is provided with a tobacco leaf inlet and outlet 21. A cushion layer 26 is provided inside the compression bag 20. A negative pressure interface 22 and a binding rope inlet and outlet 23 are provided on the compression bag 20. A binding rope 25 is placed into the compression bag 20 through the binding rope inlet and outlet 23.
[0042] Specifically, the packing device 19 has a structure similar to an air compression bag 20. Its tobacco leaf inlet and outlet 21 is opened and sealed through a structure such as a self-sealing bag snap button. The negative pressure interface 22 is used to connect to a negative pressure device to suck air and thus compress the tobacco leaves inside. The binding rope 25 gradually withdraws and shortens its length during the compression of the compression bag 20 and binds the compressed tobacco leaves. After the compression is completed, the binding rope 25 is cut off and the bundled and compressed tobacco leaf package is taken out from the outlet.
[0043] A rubber damping ring can be provided on the binding rope inlet and outlet 23 to play a certain sealing role and avoid air leakage during the compression process. Even if there is slight air leakage, it will not affect the overall compression effect.
[0044] The operation process of the packing device 19 is as follows: First, one side of the compression bag 20 is hung on the hook 24 at the exit through the hanging hole on one side. Then, the tobacco leaf inlet / outlet 21 of the compression bag 20 is opened, and the binding rope 25 (specifically, a thin hemp rope) is put into the compression bag 20 and placed vertically in a circular shape (or U shape). After that, the first rope end extends out from the binding rope inlet / outlet 23. Then, a hemp sheet is placed at the bottom of the compression bag 20 as a cushion layer 26 to wrap the tobacco leaves. Then, the tobacco leaves are poured into the compression bag 20. At this time, the fluffy tobacco leaves are on the hemp sheet cushion layer 26 and between the U-shaped binding ropes 25. Then, the second rope end of the binding rope 25 is passed through the binding rope inlet / outlet 23 again. At this time, the fluffy tobacco leaves are between the circular binding ropes 25. Then, the tobacco leaf inlet / outlet 21 is merged and sealed, and a negative pressure device is connected to the negative pressure interface 22 to start compression. During the compression process, both ends of the binding rope 25 are pulled out to reduce the circular area of the binding rope 25, so as to tie up the compressed and volume-reduced tobacco leaves. When the compression is completed, the tobacco leaf inlet / outlet 21 is opened, and both ends of the binding rope 25 are pulled inward from the binding rope inlet / outlet 23 to between the tobacco leaf inlet / outlet 21. After tying a knot, the packed tobacco leaf compressed package can be taken out from the tobacco leaf inlet / outlet 21.
[0045] The working mode of this device:
[0046] By setting a grid on the tabletop 1 to make the dust and impurities fall during the grading process, and then collecting the dust and residues through the collecting device 3 connected to the negative pressure device 4 below the tabletop 1, the floating up of the residues is initially inhibited; and during the falling process of the dust and impurities, humidification is carried out through the humidifying device 5, which can promote the agglomeration of the dust and residues and further inhibit the floating up of the residues; and the humidifying device 5 can also facilitate the moisture regain of the tobacco leaves to meet the moisture content requirements during the tobacco leaf grading process. For tobacco leaves of different grades after grading, they are sent out from different outlets 18 and then enter different packing devices 19 for packing. The upper end of the table leg 6 is connected to the outside of the tabletop through a rotating joint to realize the foldable structure of the table leg 6, which is convenient for carrying and transportation.
[0047] Finally, it should be noted that: The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: They can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A portable table for tobacco grading that can simultaneously pack and grade, characterized in that, It includes a desktop with a grid structure provided thereon. Below the desktop, there is a collection device with a collection port for collecting the falling materials on the desktop, and a negative pressure device is connected to the collection device. Above the collection device and below the desktop, there is a humidifying device. On the outer side of the desktop, there are outlets for different grades of tobacco leaves, and a packing device is provided below the outlets of the tobacco leaves. At the bottom of the desktop, there are folding table legs.
2. The portable tobacco grading table capable of simultaneous packing and grading according to claim 1, wherein The desktop includes a double-layer structure of an inner layer and an outer layer. The inner layer is separated from the outer layer, and a weight monitoring device is connected to the inner layer.
3. The portable tobacco grading table capable of simultaneous packing and grading according to claim 2, wherein On the left, right, and rear sides of the outer layer, there are scales, and a storage space for a flexible ruler is provided inside the outer layer.
4. The portable tobacco grading table capable of simultaneous packing and grading according to claim 2, wherein On the front side of the outer layer, there is a color comparison card.
5. The portable tobacco grading table capable of simultaneous packing and grading according to claim 2, wherein, Around the outer layer, there are mounting holes, and lamps are detachably mounted in the mounting holes.
6. The portable tobacco grading table capable of simultaneous packing and grading according to claim 2, characterized in that, On one side of the outer layer, there is an infrared spectrometer, an electron microscope, and an electronic nose. The infrared spectrometer is suspended directly above the inner layer.
7. The portable tobacco grading table capable of simultaneous packing and grading according to claim 2, characterized in that, The table legs are liftable table legs, and walking wheels are provided at the bottom of the table legs.
8. The portable tobacco grading table capable of simultaneous packing and grading according to claim 1, characterized in that, The packing device includes a compression bag with a tobacco leaf inlet and outlet, and a negative pressure interface is provided on the compression bag.
9. The portable tobacco grading table capable of simultaneous packing and grading according to claim 8, wherein On the compression bag, there is a binding rope inlet and outlet, and a binding rope is placed into the compression bag through the binding rope inlet and outlet.
10. The portable tobacco grading table capable of simultaneous packing and grading according to claim 8, characterized in that, There is a cushion layer inside the compression bag.
Citation Information
Patent Citations
Industrial grading table
CN221361265U