Liquid-liquid coalescing separator structure
By setting up structures such as central partitions, arc plates and support tubes in the tank body, the liquid phase flows serpentinely, solving the problem of short liquid phase flow in the existing coalescing separators, and improving the separation effect and stability.
Patent Information
- Application Number
- CN202422390048.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the existing coalescing separators, the coalescing filter element and the separation filter element are not equipped with an isolation structure, resulting in a short liquid phase flow and poor separation effect.
The tank body is equipped with central partitions, arc plates and support pipes to make the liquid phase flow in a serpentine shape, extend the flow path, and ensure the stability of the filter element through bolt fixation.
It effectively extends the flow path of the liquid phase in the filter element, improves the separation effect and stability, and meets the use needs.
Smart Images

Figure CN223112398U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coalescing separators, in particular to a liquid-liquid coalescing separator structure. Background Art
[0002] In the process of petrochemical production, coalescing separators are required. Coalescing separators are mainly designed for liquid-liquid separation and contain two types of filter elements, namely: coalescing filter elements and separation filter elements. For example, in an oil-water removal system, when the oil product flows into the coalescing separator, it first flows through the coalescing filter element, which filters out solid impurities and coalesces extremely small water droplets into larger water beads. Most of the coalesced water beads can be separated from the oil by their own weight and settle into the water collection tank. Then the oil product flows through the separation filter element again. Since the separation filter element has good oil wettability and water repellency, water is further separated. Finally, the clean and water-free oil product flows out of the coalescing separator.
[0003] In the existing coalescing separator, the coalescing filter element and the separation filter element inside it are only divided into upper and lower parts, but no isolation structure is set, resulting in a short flow path of the liquid phase when flowing through the coalescing filter element or the separation filter element, and thus the overall separation effect of the liquid phase is not good. Therefore, there is an urgent need for a liquid-liquid coalescing separator structure to solve the above problems. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art and propose a liquid-liquid coalescing separator structure. Its advantage lies in that it can make the liquid phase inside the tank body flow in a snake shape, thereby effectively extending the flow path of the liquid phase inside the separation filter element and the coalescing filter element, and further improving the separation effect of the separator on the liquid phase, meeting people's usage requirements.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A liquid-liquid coalescing separator structure includes a tank body. The two ends of the tank body are respectively connected with a front end cover and a rear end cover through bolts. Inside the tank body, a coalescing filter element and a separation filter element are respectively arranged. The separation filter element is arranged above the coalescing filter element. One side outer wall of the front end cover is respectively fixedly connected with a liquid inlet pipe and a liquid discharge pipe. The liquid discharge pipe is located above the liquid inlet pipe. A second sewage discharge pipe and a first sewage discharge pipe are respectively arranged at the bottom and one side of the tank body. One ends of the first sewage discharge pipe and the second sewage discharge pipe are both provided with sealing covers.
[0007] Through the above technical scheme: it can make the liquid phase inside the tank body flow in a snake shape, thereby effectively extending the flow path of the liquid phase inside the separation filter element and the coalescing filter element, and further improving the separation effect of the separator on the liquid phase, meeting people's usage requirements.
[0008] The present utility model is further configured such that a handle is fixedly connected to an outer wall of one side of the rear end cover.
[0009] Through the above technical solutions, it is possible to facilitate the staff to quickly disassemble or install the rear end cover.
[0010] The present utility model is further configured such that a central partition is fixedly connected inside the tank body, and the central partition is arranged on both sides of the separation filter element and the coalescence filter element.
[0011] Through the above technical solutions, it is possible to effectively isolate the separation filter element and the coalescence filter element, ensuring the separation and filtration effects of the separation filter element and the coalescence filter element on the liquid phase.
[0012] The present utility model is further configured such that an extension plate is fixedly connected to an outer wall of one side of the central partition, and one side of the extension plate away from the central partition is in contact with an outer wall of one side of the rear end cover.
[0013] Through the above technical solutions, it is possible to isolate the coalescence filter element located above and the separation filter element located below, ensuring that the liquid phase inside the tank body flows in a serpentine manner.
[0014] The present utility model is further configured such that second arc-shaped plates are respectively fixedly connected inside the tank body, the number of the second arc-shaped plates is two groups, the two groups of second arc-shaped plates respectively separate the separation filter element and the coalescence filter element, and one end of the second arc-shaped plate is flush with one end of the tank body.
[0015] Through the above technical solutions, it is ensured that the liquid phase flowing into the coalescence filter element below can flow into the coalescence filter element located above.
[0016] The present utility model is further configured such that a second fitting plate is fixedly connected to the circumferential inner wall of the tank body, and one ends of the separation filter element and the coalescence filter element are fixedly connected to an outer wall of one side of the second fitting plate through bolts.
[0017] Through the above technical solutions, the overall stability after the installation of the separation filter element and the coalescence filter element is ensured.
[0018] The present utility model is further configured such that a first arc-shaped plate is fixedly connected to one end of the second arc-shaped plate, and one end of the first arc-shaped plate away from the second arc-shaped plate is in contact with an inner wall of one side of the front end cover.
[0019] Through the above technical solutions, it can play a good isolation role, preventing the separated impurities or water from mixing with the liquid phase again.
[0020] The present utility model is further configured such that a support pipe is fixedly connected to an inner wall of the front end cover. One end of the support pipe is inserted into the inside of the separation filter element or the coalescence filter element. Through grooves are formed at equal intervals and distributed in a circular shape on the circumferential outer wall of the support pipe. A first fitting plate is fixedly connected to the circumferential outer wall of the support pipe. One side of the first fitting plate abuts against one end of the separation filter element or the coalescence filter element.
[0021] Through the above technical solutions: the stability of the separation filter element and the coalescence filter element after installation inside the tank body can be ensured through the support pipe.
[0022] The beneficial effects of the present utility model are:
[0023] 1. A liquid-liquid coalescence separator structure. By providing a first arc-shaped plate, a second arc-shaped plate and a central partition plate, the liquid phase inside the tank body can be made to flow in a serpentine manner, thereby effectively extending the flow path of the liquid phase inside the separation filter element and the coalescence filter element, and further improving the separation effect of the separator on the liquid phase, meeting the usage requirements of people.
[0024] 2. A liquid-liquid coalescence separator structure. By providing a support pipe, a first fitting plate and through grooves, the stability of the separation filter element and the coalescence filter element after installation inside the tank body can be ensured. The through grooves formed on the circumferential outer wall of the support pipe do not affect the normal flow of the liquid phase, enabling the liquid phase to flow stably inside the tank body.
[0025] 3. A liquid-liquid coalescence separator structure. By providing a second fitting plate, the fixed installation of the coalescence filter element and the separation filter element can be achieved through the second fitting plate, ensuring the stability of the coalescence filter element and the separation filter element after installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 FIG. 21 is an overall front structural schematic diagram of a liquid-liquid coalescence separator structure proposed by the present utility model;
[0027] Figure 2 FIG. 25 is a distribution structural schematic diagram of a first drain pipe and a second drain pipe of a liquid-liquid coalescence separator structure proposed by the present utility model;
[0028] Figure 3 FIG. 29 is a split structural schematic diagram of a front end cover of a liquid-liquid coalescence separator structure proposed by the present utility model;
[0029] Figure 4 FIG. 33 is a split structural schematic diagram of a front end cover and a rear end cover of a liquid-liquid coalescence separator structure proposed by the present utility model;
[0030] Figure 5 FIG. 37 is a schematic diagram of the liquid flow direction of a liquid-liquid coalescence separator structure proposed by the present utility model.
[0031] In the figure: 1, tank body; 2, front end cover; 3, liquid inlet pipe; 4, liquid discharge pipe; 5, sealing cover; 6, first sewage discharge pipe; 7, rear end cover; 8, handle; 9, second sewage discharge pipe; 10, first arc-shaped plate; 11, separation filter element; 12, central partition plate; 13, coalescence filter element; 14, first fitting plate; 15, support pipe; 16, through groove; 17, extension plate; 18, second fitting plate; 19, second arc-shaped plate. Specific embodiments
[0032] The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
[0033] The embodiments of this patent will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are only used to explain this patent and should not be construed as a limitation of this patent.
[0034] In the description of this patent, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this patent.
[0035] In the description of this patent, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection", "setting" should be understood in a broad sense. For example, it can be fixedly connected and set, or detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0036] Refer to Figures 1 - 5, A liquid-liquid coalescence separator structure, including a tank body 1. The two ends of the tank body 1 are respectively connected with a front end cover 2 and a rear end cover 7 through bolts. Inside the tank body 1, a coalescence filter element 13 and a separation filter element 11 are respectively arranged. The separation filter element 11 is arranged above the coalescence filter element 13. On one side outer wall of the front end cover 2, a liquid inlet pipe 3 and a liquid discharge pipe 4 are respectively fixedly connected. The liquid discharge pipe 4 is located above the liquid inlet pipe 3. A second sewage discharge pipe 9 and a first sewage discharge pipe 6 are respectively arranged at the bottom and one side of the tank body 1. One ends of the first sewage discharge pipe 6 and the second sewage discharge pipe 9 are both provided with sealing covers 5, which can make the liquid phase inside the tank body 1 flow in a snake shape, thereby effectively extending the flow path of the liquid phase inside the separation filter element 11 and the coalescence filter element 13, and further improving the separation effect of the separator on the liquid phase, meeting the usage requirements of people.
[0037] Specifically, a handle 8 is fixedly connected to one side outer wall of the rear end cover 7, which can facilitate the staff to quickly disassemble or install the rear end cover 7.
[0038] Specifically, a central partition plate 12 is fixedly connected inside the tank body 1. The central partition plate 12 is arranged on both sides of the separation filter element 11 and the coalescence filter element 13, which can effectively isolate the separation filter element 11 and the coalescence filter element 13, ensuring the separation and filtration effects of the separation filter element 11 and the coalescence filter element 13 on the liquid phase.
[0039] Specifically, an extension plate 17 is fixedly connected to one side outer wall of the central partition plate 12. The side of the extension plate 17 away from the central partition plate 12 is in contact with one side outer wall of the rear end cover 7, which can isolate the coalescence filter element 13 located above and the separation filter element 11 located below, ensuring that the liquid phase flows in a snake shape inside the tank body 1.
[0040] Specifically, two groups of second arc-shaped plates 19 are fixedly connected inside the tank body 1. The two groups of second arc-shaped plates 19 respectively separate the separation filter element 11 and the coalescence filter element 13. One end of the second arc-shaped plate 19 is flush with one end of the tank body 1, ensuring that the liquid phase flowing into the lower coalescence filter element 13 can flow into the coalescence filter element 13 located above.
[0041] Specifically, a second fitting plate 18 is fixedly connected to the circumferential inner wall of the tank body 1. One ends of the separation filter element 11 and the coalescence filter element 13 are fixedly connected to one side outer wall of the second fitting plate 18 through bolts, ensuring the overall stability after the separation filter element 11 and the coalescence filter element 13 are installed.
[0042] Specifically, one end of the second arc-shaped plate 19 is fixedly connected to a first arc-shaped plate 10. The end of the first arc-shaped plate 10 away from the second arc-shaped plate 19 is in contact with one side inner wall of the front end cover 2, which can play a good isolation role and prevent the separated impurities or water from mixing with the liquid phase again.
[0043] Specifically, a support pipe 15 is fixedly connected to an inner wall of the front end cover 2. One end of the support pipe 15 is inserted into the inside of the separation filter element 11 or the coalescence filter element 13. Equally spaced circular through grooves 16 are formed in the circumferential outer wall of the support pipe 15. A first fitting plate 14 is fixedly connected to the circumferential outer wall of the support pipe 15. One side of the first fitting plate 14 abuts against one end of the separation filter element 11 or the coalescence filter element 13. The support pipe 15 can ensure the stability of the separation filter element 11 and the coalescence filter element 13 after installation inside the tank body 1.
[0044] Working principle: When it is necessary to separate the liquid phase, it can be first injected into the inside of the tank body 1 through the liquid inlet pipe 3. After the liquid phase enters the inside of the tank body 1, it will flow into the coalescence filter element 13 located below after being blocked by the first arc-shaped plate 10. Subsequently, the liquid phase flows to the other end after being filtered by the lower coalescence filter element 13. The liquid phase flowing to the other end will flow into the upper coalescence filter element 13 again for secondary filtration. The liquid phase after secondary filtration will flow into the separation filter element 11 for separation, and finally flows out from the drain pipe 4 at one end of the front end cover 2. Moreover, the impurities and water generated during the filtration and separation processes can be discharged from the inside of the first drain pipe 6 and the second drain pipe 9. The entire separation process can make the liquid phase inside the tank body 1 flow in a snake-like manner, thereby effectively extending the flow path of the liquid phase inside the separation filter element 11 and the coalescence filter element 13, and further improving the separation effect of the separator on the liquid phase, meeting the usage requirements of people.
[0045] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.
Claims
1. A liquid-liquid coalescing separator structure, comprising a tank body (1), characterized in that, Both ends of the tank body (1) are respectively connected with a front end cover (2) and a rear end cover (7) by bolts. Inside the tank body (1), a coalescing filter element (13) and a separation filter element (11) are respectively arranged. The separation filter element (11) is arranged above the coalescing filter element (13). On one outer wall of the front end cover (2), a liquid inlet pipe (3) and a liquid discharge pipe (4) are respectively fixedly connected. The liquid discharge pipe (4) is located above the liquid inlet pipe (3). A second sewage discharge pipe (9) and a first sewage discharge pipe (6) are respectively arranged at the bottom and one side of the tank body (1). One ends of the first sewage discharge pipe (6) and the second sewage discharge pipe (9) are both provided with sealing covers (5).
2. The structure of a liquid-liquid coalescing separator according to claim 1, characterized in that, A handle (8) is fixedly connected to one outer wall of the rear end cover (7).
3. The structure of a liquid-liquid coalescing separator according to claim 1, characterized in that, A central partition plate (12) is fixedly connected inside the tank body (1). The central partition plate (12) is arranged on both sides of the separation filter element (11) and the coalescing filter element (13).
4. A liquid-liquid coalescing separator structure according to claim 3, characterized in that, An extension plate (17) is fixedly connected to one outer wall of the central partition plate (12). One side of the extension plate (17) away from the central partition plate (12) is in contact with one outer wall of the rear end cover (7).
5. The structure of a liquid-liquid coalescing separator according to claim 4, characterized in that, Second arc-shaped plates (19) are respectively fixedly connected inside the tank body (1). The number of the second arc-shaped plates (19) is two groups. The two groups of second arc-shaped plates (19) respectively separate the separation filter element (11) and the coalescing filter element (13). One end of the second arc-shaped plate (19) is flush with one end of the tank body (1).
6. The structure of a liquid-liquid coalescing separator according to claim 5, characterized in that, A second fitting plate (18) is fixedly connected to the circumferential inner wall of the tank body (1). One ends of the separation filter element (11) and the coalescing filter element (13) are fixedly connected to one outer wall of the second fitting plate (18) by bolts.
7. The structure of a liquid-liquid coalescing separator according to claim 6, characterized in that, One end of the second arc-shaped plate (19) is fixedly connected to a first arc-shaped plate (10). One end of the first arc-shaped plate (10) away from the second arc-shaped plate (19) is in contact with one inner wall of the front end cover (2).
8. A liquid-liquid coalescing separator structure according to claim 7, characterized in that, A support pipe (15) is fixedly connected to one inner wall of the front end cover (2). One end of the support pipe (15) is inserted into the inside of the separation filter element (11) or the coalescing filter element (13). Through grooves (16) are arranged at equal distances and distributed in a circular shape on the circumferential outer wall of the support pipe (15). A first fitting plate (14) is fixedly connected to the circumferential outer wall of the support pipe (15). One side of the first fitting plate (14) abuts against one end of the separation filter element (11) or the coalescing filter element (13).