Multifunctional reaction kettle in production of auxiliary chemicals in oil field
By adopting a multi-group dropper structure and a rotatable upper cover design in the reactor in the oilfield chemical additive production, combined with a rotating stirring mechanism, the problems of uneven feeding and single diversion function are solved, and the uniform distribution and full mixing of the reagents are achieved.
Patent Information
- Application Number
- CN202422378354.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The reactors in the production of chemical additives in the existing oilfield have problems of poor uniformity and single flow diversion function when feeding, resulting in unsatisfactory mixing effect.
It adopts a multi-group dropper structure and a rotatable upper cover design, combined with a rotating stirring mechanism, and controls the feed position and rotational orientation through lifting to achieve multi-directional flexible adjustment, improving stirring uniformity and flow diversion function.
The uniformity of feed and mixing effect are achieved significantly improve, and the flow diversion function of the reactor is enhanced to ensure uniform distribution and full mixing of reagents.
Smart Images

Figure CN223113071U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of multi-functional reaction kettles in the production of oilfield chemical additives. More specifically, it relates to a multi-functional reaction kettle in the production of oilfield chemical additives. Background Technique
[0002] The general understanding of a reaction kettle is a stainless-steel container for physical or chemical reactions. Through the structural design and parameter configuration of the container, functions such as heating, evaporation, cooling, and mixing at low and high speeds required by the process are achieved. Subsequently, due to the pressure requirements during the reaction process, the design requirements for the container are also different. Production must be strictly processed, tested, and trial-run in accordance with corresponding standards. Circulating chemical additive reaction kettles are widely used in production users such as petroleum, chemical industry, rubber, pesticides, dyes, pharmaceuticals, food, etc. and various scientific research experimental projects to complete processes such as hydrolysis, neutralization, crystallization, distillation, evaporation, storage, hydrogenation, alkylation, polymerization, condensation, heating and mixing, and constant-temperature reaction. A reaction kettle is a comprehensive reaction container, and the structure, function, and configuration of accessories of the reaction kettle are designed according to the reaction conditions; chemical additives are divided into process additives and functional additives, and functional additives are generally used to meet the special needs of users;
[0003] When producing oilfield chemical additives, the uniformity of inward diversion feeding is not good. Generally, the reaction kettle feeds through one side of the feeding port and then stirs through the internal mixing and stirring mechanism. However, when chemical additives are fed from the same position on one side, the feeding uniformity is poor, affecting the full mixing performance. For example, in the prior art patent CN116212802A, a circulating chemical additive reaction kettle is disclosed, which relates to the field of chemical equipment and includes a reaction barrel. The inner wall of the reaction barrel is fixedly connected with a stirring mechanism, the outer wall of the reaction barrel is fixedly connected with a rotating mechanism, the top of the rotating mechanism is fixedly connected with a moving mechanism, one side of the reaction barrel is fixedly connected with a feeding mechanism, the top of the feeding mechanism is fixedly connected with a metering mechanism, and the outer wall of the reaction barrel is fixedly connected with a discharge port. The stirring mechanism includes a stirring shaft, a spiral plate, a stirring component, a rotating component, and a fixing ring; the above invention stirs the raw materials in the reaction barrel in different directions through the setting of the stirring mechanism, improves the reaction efficiency of the reaction kettle, and at the same time, through the setting of the rotating mechanism, the stock solution can be dropped into the reaction barrel at different positions, improving the uniformity of the liquid in the reaction barrel, and controlling the amount of the stock solution entering the reaction barrel through the feeding mechanism by adjusting the metering mechanism, so as to control the ratio of the stock solution entering the reaction barrel;
[0004] In the above patent, when feeding reagents into the reaction cylinder, a circulating structure is adopted, but its guiding mechanism is complex, the cost is high, and the guiding function during feeding is single, the circulating structure is single, and the feeding uniformity is single, resulting in uneven feeding. Content of the Utility Model
[0005] Aiming at the problems existing in the prior art, the purpose of the present utility model is to provide a multi-functional reactor in the production of oilfield chemical additives. By adopting a multi-group dropper structure, the feeding position is controlled in a lifting manner, and then through the rotatable structure of the upper cover, the feeding can be carried out at different positions in a rotatable orientation. Cooperating with the rotary stirring mechanism to rotate, the uniformity of stirring is improved, the position can be flexibly adjusted in multiple directions during diversion, the diversion functionality is increased, and the feeding is uniform.
[0006] To solve the above problems, the present utility model adopts the following technical solutions.
[0007] A multi-functional reactor in the production of oilfield chemical additives, including a reactor. A bearing ring is arranged on the outer surface of the upper end of the reactor. The upper cover is connected to the outer surface of the upper end of the reactor through the bearing ring. A first motor is fixed on the surface of the upper cover. A rotating shaft is fixedly connected to the surface of the driving shaft of the first motor. A support frame is arranged outside the rotating shaft. Stirring bars are arranged at the outer ends of the support frame, and bumps are arranged on the outer surface of the stirring bars. A corner-folded diversion pipe is inserted through the inner surface of the upper cover. A dropper is arranged on the lower surface of the corner-folded diversion pipe. A support plate is fixed on the outer surface of the upper end of the corner-folded diversion pipe. A cylinder is fixed on the surface of the support plate. The end of the push rod of the cylinder is fixed on the surface of the upper cover. A second motor is fixed on the outer end of the upper cover, and a gear is fixed at the driving shaft of the second motor. A gear ring is fixed on the outer surface of the upper end of the reactor. By adopting a multi-group dropper structure, the feeding position is controlled in a lifting manner, and then through the rotatable structure of the upper cover, the feeding can be carried out at different positions in a rotatable orientation. Cooperating with the rotary stirring mechanism to rotate, the uniformity of stirring is improved, the position can be flexibly adjusted in multiple directions during diversion, the diversion functionality is increased, and the feeding is uniform.
[0008] Further, the gear meshes with the outer surface of the gear ring, and the gear ring and the gear mesh with each other, which can facilitate the second motor to drive the upper cover to rotate. During operation, the second motor drives the gear to rotate, which can mesh and rotate outside the gear ring, and can drive the upper cover to rotate, and can adjust the position of the corner-folded diversion pipe, and the adjustment of the orientation is convenient and flexible.
[0009] Further, the dropper adopts a slender tube structure, and the droppers are evenly distributed on the lower surface of the corner-folded diversion pipe, with uniform distribution, and the reagents are dropped evenly and comprehensively.
[0010] Further, the bumps are evenly distributed on the outer surface of the stirring bar from top to bottom. Six groups of stirring bars are evenly distributed on the outer surface of the rotating shaft, with uniform distribution. When the first motor drives the rotating shaft to rotate, it can drive multiple groups of support frames to rotate, can simultaneously drive the stirring bars to rotate, can drive the bumps to rotate, and can rotate multiple groups evenly to stir and mix the materials evenly, and the stirring is uniform.
[0011] Furthermore, the second motor is a forward and reverse gear reduction motor, which is fixedly connected to the upper surface of the upper cover and can drive slowly and stably.
[0012] Furthermore, flanges are provided at the end faces of the drive shaft and the rotating shaft of the first motor, and are fixed to the end face of the rotating shaft through flange plates. The connection is fixed by flanges, and the installation is stable.
[0013] Furthermore, a socket structure is provided on the surface of the upper cover. The outer surface of its angled diversion tube is slidably connected to the inner surface of the socket, which is convenient for insertion and positioning. The angled diversion tube can be positioned and slid at the socket, and the sliding positioning support is stable and the up and down movement is convenient.
[0014] Compared with the prior art, the advantages of the present utility model are as follows:
[0015] (1) By adopting multiple groups of dropper structures, the feeding position is controlled in a lifting manner, and then through the rotatable structure of the upper cover, the feeding can be carried out at different positions in a rotatable orientation. Cooperating with the rotating stirring mechanism for rotation, the uniformity of stirring is improved, the position can be adjusted flexibly in multiple directions during diversion, the diversion functionality is increased, and the feeding is uniform;
[0016] The gear meshes with the outer surface of the gear ring. The gear ring and the gear mesh with each other, which is convenient for the second motor to drive the upper cover to rotate. During operation, the second motor drives the gear to rotate, which can mesh and rotate outside the gear ring, can drive the upper cover to rotate, and can adjust the position of the angled diversion tube, and the adjustment of the orientation is convenient and flexible;
[0017] The dropper adopts a slender tube structure, and the droppers are evenly distributed on the lower surface of the angled diversion tube, with uniform distribution, and the reagent is dropped evenly and comprehensively;
[0018] The convex blocks are evenly distributed on the outer surface of the stirring bar from top to bottom. Six groups of stirring bars are evenly distributed on the outer surface of the rotating shaft, with uniform distribution. When the first motor drives the rotating shaft to rotate, it can drive multiple groups of support frames to rotate, can drive the stirring bars to rotate at the same time, can drive the convex blocks to rotate, and can rotate multiple groups evenly to stir and mix the materials evenly, and the stirring is uniform;
[0019] The second motor is a forward and reverse gear reduction motor, which is fixedly connected to the upper surface of the upper cover and can drive slowly and stably;
[0020] Flanges are provided at the end faces of the drive shaft and the rotating shaft of the first motor, and are fixed to the end face of the rotating shaft through flange plates. The connection is fixed by flanges, and the installation is stable;
[0021] A socket structure is provided on the surface of the upper cover. The outer surface of its angled diversion tube is slidably connected to the inner surface of the socket, which is convenient for insertion and positioning. The angled diversion tube can be positioned and slid at the socket, and the sliding positioning support is stable and the up and down movement is convenient. Description of the Drawings
[0022] Figure 1 This is a schematic diagram of the overall structure of the present utility model;
[0023] Figure 2 This is a top view of the overall structure of the present utility model;
[0024] Figure 3 This is a three-dimensional view of the stirring bar and the rotating shaft of the present utility model;
[0025] Figure 4 This is a three-dimensional view of the angled diversion tube and the dropper of the present utility model.
[0026] Explanation of the reference numerals in the drawings:
[0027] 1 Reactor, 2 Bearing ring, 3 Upper cover, 4 First motor, 5 Rotating shaft, 6 Support frame, 7 Stirring bar, 8 Bump, 9 Angled diversion tube, 10 Dropper, 11 Support plate, 12 Cylinder, 13 Second motor, 14 Gear, 15 Gear ring. Detailed Description of the Preferred Embodiment
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] Embodiment 1
[0030] Please refer to Figures 1-4 , a multi-functional reactor in the production of oilfield chemical additives, including a reactor 1. A bearing ring 2 is provided on the outer surface of the upper end of the reactor 1. The upper cover 3 is connected to the outer surface of the upper end of the reactor 1 through the bearing ring 2. A first motor 4 is fixed on the surface of the upper cover 3. The surface of the driving shaft of the first motor 4 is fixedly connected with a rotating shaft 5. A support frame 6 is arranged outside the rotating shaft 5. A stirring bar 7 is arranged at the outer end of the support frame 6, and a bump 8 is arranged on the outer surface of the stirring bar 7. An angled diversion tube 9 is inserted through the inner surface of the upper cover 3. A dropper 10 is arranged on the lower surface of the angled diversion tube 9. A support plate 11 is fixed on the outer surface of the upper end of the angled diversion tube 9. A cylinder 12 is fixed on the surface of the support plate 11. The end of the push rod of the cylinder 12 is fixed on the surface of the upper cover 3. A socket structure is arranged on the surface of the upper cover 3, and the outer surface of the angled diversion tube 9 is slidably connected to the inner surface of the socket. A second motor 13 is fixed at the outer end of the upper cover 3. A gear 14 is fixed at the driving shaft of the second motor 13. A gear ring 15 is fixed on the outer surface of the upper end of the reactor 1;
[0031] The gear 14 meshes with the outer surface of the gear ring 15. The gear ring 15 meshes with the gear 14. During operation, the gear is rotated by the second motor 13, which can rotate outside the gear ring 15, drive the upper cover 3 to rotate, and adjust the position of the angled diversion tube 9. The adjustment of the orientation is convenient and flexible.
[0032] Moreover, the cylinder 12 drives the support plate 11 to move up and down, which can drive the position of the angled diversion tube 9. And the dropper 10 can evenly drip chemical reagents for uniform cloth spreading. Cooperating with the stirring mechanism, it can be stirred evenly to increase the comprehensiveness of functions.
[0033] The dropper 10 adopts a slender tube structure and is evenly distributed on the lower surface of the angled diversion tube 9, with uniform distribution, so that the reagent is dripped evenly and comprehensively when dripping.
[0034] The bumps 8 are evenly distributed on the outer surface of the stirring bar 7 from top to bottom. Six groups of stirring bars 7 are evenly distributed on the outer surface of the rotating shaft 6. When in use, when the first motor 4 drives the rotating shaft 5 to rotate, it can drive multiple groups of support frames 6 to rotate, drive the stirring bars 7 to rotate simultaneously, drive the bumps 8 to rotate, and can rotate and stir the materials evenly in multiple groups for uniform combing and mixing, with even stirring.
[0035] The second motor 13 is a forward and reverse gear reduction motor, which is fixedly connected to the upper surface of the upper cover 3 and drives slowly and stably.
[0036] Flanges are provided at the end faces of the drive shaft of the first motor 4 and the rotating shaft 5, and are fixed to the end face of the rotating shaft 5 through flange plates, which is convenient for installation.
[0037] The above is only the preferred specific embodiment of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and its improved concept of the present invention, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A multifunctional reactor in the production of oilfield chemical additives, comprising a reactor (1), characterized in that: A bearing ring (2) is provided on the outer surface of the upper end of the reactor (1). The upper end outer surface of the reactor (1) is connected to an upper cover (3) through the bearing ring (2). A first motor (4) is fixed on the surface of the upper cover (3). A rotating shaft (5) is fixedly connected to the surface of the drive shaft of the first motor (4). A support frame (6) is provided outside the rotating shaft (5). Stirring bars (7) are provided at the outer ends of the support frame (6). Protrusions (8) are provided on the outer surface of the outer ends of the stirring bars (7). A corner deflecting pipe cylinder (9) is inserted through the inner surface of the upper cover (3). A dropper (10) is provided on the lower surface of the corner deflecting pipe cylinder (9). A support plate (11) is fixed on the outer surface of the upper end of the corner deflecting pipe cylinder (9). A cylinder (12) is fixed on the surface of the support plate (11). The push rod end of the cylinder (12) is fixed on the surface of the upper cover (3). A second motor (13) is fixed on the outer end of the upper cover (3). A gear (14) is fixed to the drive shaft of the second motor (13). A gear ring (15) is fixed on the outer surface of the upper end of the reactor (1).
2. The multifunctional reactor in the production of oilfield chemical additives according to claim 1, wherein: The gear (14) meshes with the outer surface of the gear ring (15), and the gear ring (15) meshes with the gear (14).
3. A multifunctional reactor in the production of oilfield chemical additives according to claim 1, characterized in that: The dropper (10) adopts an elongated tube structure, and the droppers (10) are uniformly distributed on the lower surface of the corner deflecting pipe cylinder (9).
4. A multifunctional reactor in the production of oilfield chemical additives according to claim 1, characterized in that: The protrusions (8) are uniformly distributed on the outer surface of the stirring bars (7) from top to bottom, and six groups of stirring bars (7) are uniformly distributed on the outer surface of the support frame (6).
5. The multifunctional reactor in the production of oilfield chemical additives according to claim 1, characterized in that: The second motor (13) is a forward and reverse gear reduction motor, and is fixedly connected to the upper surface of the upper cover (3).
6. The multifunctional reactor in the production of oilfield chemical additives according to claim 1, wherein: Flanges are provided at the end faces of the drive shaft of the first motor (4) and the rotating shaft (5), and are fixed to the end face of the rotating shaft (5) through flange plates.
7. The multifunctional reactor in the production of oilfield chemical additives according to claim 1, characterized in that: The surface of the upper cover (3) is provided with a socket structure, and the outer surface of the corner deflecting pipe cylinder (9) is slidably connected to the inner surface of the socket.