Stone protective agent reaction kettle
By introducing a sampling mechanism and a motor drive system into the stone protective agent reactor, the problem of inconvenient sampling after mixing in the prior art is solved, rapid stirring and real-time quality monitoring are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422418630.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing stone protective agent reactor is not convenient for rapid sampling and inspection after the materials are mixed, which affects production continuity and is difficult to detect quality problems in a timely manner, resulting in product failure and waste of resources.
A reactor with a sampling mechanism is designed, including an outer box, an inner box and a spiral piece. The motor drive gear system is used to realize the rapid stirring and sampling of materials, and the spiral piece is used to guide the material to the inner box for rapid sampling.
It realizes rapid mixing of materials and real-time quality monitoring, ensures stability and reliability of product quality, improves production efficiency and reduces waste.
Smart Images

Figure CN223113077U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of stone protective agents, and particularly relates to a reaction kettle for stone protective agents. Background Art
[0002] A stone protective agent is a chemical agent that can form a protective film on the surface of stone to prevent the stone from being contaminated, corroded, and worn. A reaction kettle for stone protective agents is an important device for producing stone protective agents.
[0003] However, for the currently used reaction kettle for stone protective agents, it is inconvenient to quickly sample and inspect the materials after mixing, and the existing sampling process of the reaction kettle is relatively cumbersome. Usually, it is necessary to stop the operation of the reaction kettle and open a specific sampling port, which not only consumes time and effort but also affects the continuity of production. Due to the inability to quickly sample and inspect, the mixing state and quality change of the materials cannot be understood in a timely manner during the production process. Once problems occur, it is difficult to discover and adjust in a timely manner, which may lead to unqualified quality of the entire batch of products, increasing production costs and wasting resources.
[0004] In summary, the current inconvenience in material sampling and inspection of the reaction kettle for stone protective agents needs to be solved urgently. Therefore, we propose a reaction kettle for stone protective agents. Content of the Utility Model
[0005] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a reaction kettle for stone protective agents to solve the problems raised in the above background art.
[0006] The utility model is realized through the following technical solutions: A reaction kettle for stone protective agents, comprising: a reaction kettle main body, a sampling mechanism is arranged above the right side of the reaction kettle main body, and the sampling mechanism includes an outer box, an inner sampling box, and a spiral blade;
[0007] A driving gear is installed below the inner part of the outer box, a driven gear is installed above the inner part of the inner sampling box, the driven gear is meshed with the driving gear, a rotating shaft is installed inside the inner sampling box, and a spiral blade is installed outside the rotating shaft;
[0008] An outlet pipe is installed above the right side of the inner sampling box.
[0009] As a preferred implementation manner, the outlet pipe is communicated with the inside of the inner sampling box, and its right end penetrates through the reaction kettle main body.
[0010] As a preferred implementation manner, a driving rod is installed above the driving gear, the upper end of the driving rod penetrates through the outer box and is connected with a driven wheel, the driven wheel is connected with a driving wheel through a transmission belt on the right side, a rotating rod is installed in the middle of the driving wheel, and a rocker is installed at the upper end of the rotating rod.
[0011] As a preferred embodiment, a bearing seat is installed above the right side of the outer box, a bearing is installed inside the bearing seat, and the lower end of the rotating rod is connected to the inner side of the bearing.
[0012] As a preferred embodiment, the lower end of the rotating shaft and the lower end of the spiral sheet both extend out of the inner sampling box, and the inner sampling box is located above the right side inside the reaction kettle body.
[0013] As a preferred embodiment, a feed inlet is provided above the left side of the reaction kettle body, and a discharge valve is installed below the back surface thereof.
[0014] As a preferred embodiment, a stirring shaft is installed in the middle inside the reaction kettle body, a plurality of stirring blades are installed below the stirring shaft, a motor is installed above the reaction kettle, the motor is connected to the upper end of the stirring shaft, and the uppermost stirring shaft does not contact the inner sampling box.
[0015] After adopting the above technical solution, the beneficial effects of the present utility model are as follows:
[0016] 1. By setting the motor, the stirring shaft and the stirring blades, the stone protection agent raw materials inside the reaction kettle body can be stirred and mixed, and rapid stirring can make various raw materials fully mixed and uniform in a short time, greatly shortening the mixing time required and improving the production efficiency.
[0017] 2. By setting the sampling mechanism, it is convenient to quickly sample and inspect the materials during the stirring and mixing process of the materials, and the mixing state and composition change of the materials can be understood at any time. This enables production personnel to promptly discover potential quality problems, such as inaccurate raw material ratios, impurity mixing, etc., and take corresponding adjustment measures to ensure the stable and reliable quality of the final product. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model, and for those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0019] Figure 1 It is a schematic diagram of the overall structure of the stone protection agent reaction kettle of the present utility model.
[0020] Figure 2 It is a schematic diagram of the structure of another perspective of the stone protection agent reaction kettle of the present utility model.
[0021] Figure 3 It is a schematic diagram of the internal cross-sectional structure of the sampling mechanism in the stone protection agent reaction kettle of the present utility model.
[0022] In the figure, 1 is the main body of the reaction kettle; 2 is the feed inlet; 3 is the motor; 5 is the discharge valve;
[0023] 4 is the sampling mechanism; 41 is the outer box; 42 is the inner sampling box; 43 is the driving rod; 44 is the driven wheel; 45 is the driving wheel; 46 is the rotating rod; 47 is the rocker; 48 is the bearing seat; 49 is the driving gear; 410 is the driven gear; 411 is the rotating shaft; 412 is the spiral blade; 413 is the discharge pipe. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0025] Please refer to Figures 1 to 3 , the present invention provides a technical solution: a stone protective agent reaction kettle, including: the main body 1 of the reaction kettle, a sampling mechanism 4 is provided above the right side of the main body 1 of the reaction kettle, and the sampling mechanism 4 includes an outer box 41, an inner sampling box 42 and a spiral blade 412;
[0026] A driving gear 49 is installed below the inner part of the outer box 41, a driven gear 410 is installed above the inner part of the inner sampling box 42, the driven gear 410 meshes with the driving gear 49, a rotating shaft 411 is installed inside the inner sampling box 42, and a spiral blade 412 is installed outside the rotating shaft 411;
[0027] A discharge pipe 413 is installed above the right side of the inner sampling box 42.
[0028] The discharge pipe 413 is communicated with the inside of the inner sampling box 42, and its right end penetrates through the main body 1 of the reaction kettle.
[0029] A driving rod 43 is installed above the driving gear 49, the upper end of the driving rod 43 penetrates through the outer box 41 and is connected with a driven wheel 44, the right side of the driven wheel 44 is connected with a driving wheel 45 through transmission, a rotating rod 46 is installed in the middle of the driving wheel 45, and a rocker 47 is installed at the upper end of the rotating rod 46.
[0030] A bearing seat 48 is installed above the right side of the outer box 41, a bearing is installed inside the bearing seat 48, and the lower end of the rotating rod 46 is connected with the inner side of the bearing, and the inner side of the bearing can be driven to rotate when the rotating rod 6 rotates.
[0031] The lower ends of the rotating shaft 411 and the spiral blade 412 both extend out of the inner sampling box 42, and the inner sampling box 42 is located above the right side inside the main body 1 of the reaction kettle.
[0032] Above the left side of the main body 1 of the reaction kettle, there is a feed inlet 2, and a discharge valve 5 is installed below the back surface thereof.
[0033] Inside the main body 1 of the reaction kettle, a stirring shaft is installed in the middle. Below the stirring shaft, multiple groups of stirring blades are installed. Above the reaction kettle, a motor 3 is installed. The motor 3 is connected to the upper end of the stirring shaft, and the uppermost stirring shaft does not contact the internal sampling box 42.
[0034] Please refer to Figure 1 and Figure 2 , as the first embodiment of the present utility model: During actual use, the material of the stone protective agent is added into the main body 1 of the reaction kettle through the feed inlet 2, and then the motor 3 drives the stirring shaft to rotate. When the stirring shaft drives the stirring blades to rotate, the materials are rapidly stirred. The rapid stirring can fully mix various raw materials evenly in a short time, greatly shortening the mixing time required and improving the production efficiency.
[0035] Please refer to Figures 1 to 3 , as the second embodiment of the present utility model: Further elaborating on the first embodiment, during the process of mixing and stirring the materials, if it is necessary to inspect the materials, the rocker 47 can be used to drive the rotating rod 46 to rotate. The rotating rod 46 can drive the driving wheel 45 to rotate. The driving wheel 45 then drives the driven wheel 44 to rotate through the transmission belt. The driven wheel 44 drives the driving gear 49 to rotate through the driving rod 43. The driving gear drives the rotating shaft 411 to rotate through the driven gear 410. The rotating shaft 411 drives the spiral blade 412 to rotate. Thus, under the action of the spiral blade 412, the materials during the mixing process inside the reaction kettle are spirally guided upward into the internal sampling box 42 and rise inside the internal sampling box 42 under the action of the spiral guiding, and then can be discharged outward through the discharge pipe 413, thereby realizing rapid sampling. After the sampling is completed, the sample can be inspected. After the inspection is qualified, the discharge valve 5 can be opened to discharge the mixed materials;
[0036] Through the above steps, the final effect is that the mixing state and composition change of the materials can be understood at any time. This enables production personnel to promptly discover potential quality problems, such as inaccurate raw material ratios, impurity mixing, etc., and take corresponding adjustment measures to ensure the stable and reliable quality of the final product.
[0037] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. Stone protection agent reactor, comprising: The reactor main body (1), characterized in that: a sampling mechanism (4) is provided above the right side of the reactor main body (1), and the sampling mechanism (4) includes an outer box (41), an inner sampling box (42) and a spiral blade (412); A driving gear (49) is installed below the interior of the outer box (41), a driven gear (410) is installed above the interior of the inner sampling box (42), the driven gear (410) is meshed with the driving gear (49), a rotating shaft (411) is installed inside the inner sampling box (42), and a spiral blade (412) is installed on the outer side of the rotating shaft (411); A discharge pipe (413) is installed above the right side of the inner sampling box (42).
2. The stone protection agent reactor according to claim 1, characterized in that: The discharge pipe (413) is communicated with the interior of the inner sampling box (42), and its right end passes through the reactor main body (1).
3. The stone protection agent reactor according to claim 2, wherein: A driving rod (43) is installed above the driving gear (49), the upper end of the driving rod (43) passes through the outer box (41) and is connected with a driven wheel (44), the right side of the driven wheel (44) is connected with a driving wheel (45) through transmission, a rotating rod (46) is installed in the middle of the driving wheel (45), and a rocker (47) is installed at the upper end of the rotating rod (46).
4. The stone protection agent reactor according to claim 3, characterized in that: A bearing seat (48) is installed above the right side of the outer box (41), a bearing is installed inside the bearing seat (48), and the lower end of the rotating rod (46) is connected with the inner side of the bearing.
5. The stone protection agent reactor according to claim 4, characterized in that: The lower ends of the rotating shaft (411) and the spiral blade (412) both extend out of the inner sampling box (42), and the inner sampling box (42) is located above the right side inside the reactor main body (1).
6. The stone protective agent reactor according to claim 5, characterized in that: A feed inlet (2) is provided above the left side of the reactor main body (1), and a discharge valve (5) is installed below the back surface thereof.
7. The stone protection agent reactor according to claim 6, characterized in that: A stirring shaft is installed in the middle of the interior of the reactor main body (1), multiple groups of stirring blades are installed below the stirring shaft, a motor (3) is installed above the reactor, and the motor (3) is connected with the upper end of the stirring shaft.