Electromagnetic automatic magnetic separator for powder
By introducing a combined structure of the desalted hopper and the desalted roller in the powder electromagnetic automatic magnetic separator, the driving motor and variable speed gear system are used to solve the problem of desalted speed adjustment, the working efficiency and the uniformity of material distribution are improved, and the magnetic separating effect is enhanced.
Patent Information
- Application Number
- CN202422195823.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In the prior art, it is not convenient to adjust the feeding speed of the powder electromagnetic automatic magnetic separator, which affects the working efficiency.
The combined structure of the down hopper and the down roller is adopted to drive the speed change gear and sprocket system by driving the motor to achieve accurate control of the down speed.
It realizes flexible adjustment of the discharge speed, improves working efficiency and uniformity of material distribution, and enhances the magnetic separation effect.
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Figure CN223113262U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of magnetic separators, and in particular to an automatic electromagnetic magnetic separator for powder materials. Background Art
[0002] Magnetic separator is a screening device used to remove iron powder from recycled powder particles. After the slurry flows into the tank through the feed box, the ore particles enter the feeding area of the tank in a loose state under the action of the water flow of the feed water pipe. Under the action of the magnetic field, the magnetic ore particles are magnetically gathered to form "magnetic clusters" or "magnetic chains". The "magnetic clusters" or "magnetic chains" are affected by the magnetic force in the slurry and move toward the magnetic poles and are adsorbed on the cylinder. Since the polarity of the magnetic poles is arranged alternately along the rotation direction of the cylinder and is fixed during operation, the "magnetic clusters" or "magnetic chains" produce magnetic stirring due to the alternation of magnetic poles when the "magnetic clusters" or "magnetic chains" rotate with the cylinder. Non-magnetic minerals such as gangue mixed in the "magnetic clusters" or "magnetic chains" fall off during the turning, and the "magnetic clusters" or "magnetic lotuses" that are finally adsorbed on the surface of the cylinder are the concentrates. Magnetic separators are widely used in resource recycling, wood industry, mining industry, kiln industry, chemical industry, food industry and other factories. They are suitable for wet magnetic separation of magnetite, pyrrhotite, roasted ore, ilmenite and other materials with a particle size below 3mm. They are also used for iron removal of coal, non-metallic minerals, building materials and other materials. They are one of the most widely used and versatile machines in the industry.
[0003] Through searching, Chinese patent announcement number CN218796502U discloses a magnetic separation mechanism of a magnetic separator, including a magnetic separation box, the top of the magnetic separation box is fixedly connected with a box body, the top of the magnetic separation box is fixedly connected with a feed hopper, a uniform feeding assembly is arranged between the box body, the magnetic separation box and the feed hopper, and the inner walls on both sides of the magnetic separation box are fixedly connected with slide rails. The utility model has the following advantages and effects: through the left and right reciprocating shaking of the material balancing plate, the powder can be evenly dispersed and discharged from multiple material balancing holes, avoiding the accumulation of powder and reducing the magnetic separation effect on iron powder. Through the cooperation of the slide rail, the mounting frame, the lock slot, the lock rod, the extrusion spring and the connecting rod, it is convenient to disassemble and assemble the mounting frame, so as to pull out the electromagnetic rod, and then cut off the power of the electromagnetic rod, so that the electromagnetic rod loses its magnetism, and the iron powder on the electromagnetic rod automatically falls off, so as to facilitate the cleaning of the iron powder adsorbed on the electromagnetic rod.
[0004] With respect to the above-mentioned related technologies, the inventors found that the following defects exist: it is inconvenient to adjust the material feeding speed, which affects the work efficiency. Utility Model Content
[0005] In order to facilitate the adjustment of the feeding speed, the present application provides an automatic electromagnetic separator for powder materials.
[0006] The present application provides an electromagnetic automatic magnetic separator for powder materials, which adopts the following technical solution: an electromagnetic automatic magnetic separator for powder materials, comprising a box body, a lower hopper and a partition are fixedly connected to the interior of the box body, a lower hopper is rotatably connected to the interior of the lower hopper, a first driving rod is provided above the partition, two first support plates are fixedly connected to the upper surface of the partition, a speed change gear is fixedly connected to the outer surface of the first driving rod, a first sprocket is rotatably connected to the outer surface of each of the first support plates, each of the first sprockets is transmission-connected to a first transmission chain, both ends of the lower hopper are fixedly connected to a second sprocket, a driving motor is fixedly installed on the upper surface of the partition, and a driving gear is fixedly connected to the output end of the driving motor.
[0007] Optionally, a second driving rod is provided above the partition, and a driven gear is fixedly connected to the outer surface of the second driving rod. Two second support plates are fixedly connected to the top of the partition, and a driving wheel is rotatably connected to the outer surface of each of the second support plates.
[0008] Optionally, the upper surface of the partition is slidably connected to a feeding frame, and the outer surface of the feeding frame is rotatably connected to two driving bars.
[0009] Optionally, the inner wall of the box body is rotatably connected with a driving roller and a driven roller, both ends of the driving roller are fixedly connected with a third sprocket, and the outer surface of the driven roller is drivingly connected with a conveyor belt.
[0010] Optionally, the inner wall of the box body is rotatably connected to a magnetic separation roller, both ends of the magnetic separation roller are fixedly connected to a fourth sprocket, each of the fourth sprockets is transmission-connected to a second transmission chain, and the outer surface of each fourth sprocket is fixedly connected to a fifth sprocket.
[0011] Optionally, the inner bottom wall of the box body is slidably connected to the first collecting frame and the second collecting frame, and the inner wall of the box body is fixedly connected to the scraper.
[0012] Optionally, both ends of the first driving rod are fixedly connected to a sixth sprocket, and each of the sixth sprockets is drivingly connected to a third transmission chain.
[0013] In summary, this application includes the following beneficial technical effects:
[0014] 1. The present application sets up components such as a discharge hopper and a discharge roller, and through the cooperation between the discharge hopper and the discharge roller, the material in the discharge hopper can fall into the interior of the feeding frame as the discharge roller rotates, thereby achieving the effect of controlling the discharge speed by setting up components such as a discharge hopper and a discharge roller, and solving the problem that the existing technical solution is not convenient for adjusting the discharge speed.
[0015] 2. This application achieves the effect of collecting and storing materials by setting up components such as the first collection box and the second collection box. Through the cooperation relationship between the first collection box and the second collection box, non-magnetic materials can fall into the interior of the first collection box through the conveyor belt, and magnetic materials can fall into the interior of the second collection box through the magnetic separation roller and the scraper. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure in an embodiment of the present application;
[0017] Figure 2 is a schematic diagram of the internal structure of the box body in an embodiment of the present application;
[0018] Figure 3 is Figure 2 an enlarged schematic diagram of the structure at A in
[0019] Figure 4 is a schematic diagram of the structure of the conveyor belt in an embodiment of the present application;
[0020] Figure 5 is a schematic diagram of the structure of the feeding frame in an embodiment of the present application;
[0021] Figure 6 is a schematic diagram of the structure of the blanking hopper in an embodiment of the present application;
[0022] Figure 7 is Figure 6 an enlarged schematic diagram of the structure at B in
[0023] Figure 8 is a longitudinal sectional view of the blanking hopper in an embodiment of the present application.
[0024] Reference numerals: 1, box body; 2, blanking hopper; 3, partition board; 4, blanking roller; 5, first driving rod; 6, first support plate; 7, speed change gear; 8, first sprocket; 9, first transmission chain; 10, second sprocket; 11, driving motor; 12, driving gear; 13, second driving rod; 14, driven gear; 15, second support plate; 16, driving wheel; 17, feeding frame; 18, driving strip; 19, driving roller; 20, driven roller; 21, third sprocket; 22, conveyor belt; 23, magnetic separation roller; 24, fourth sprocket; 25, second transmission chain; 26, fifth sprocket; 27, first collection box; 28, second collection box; 29, scraper; 30, sixth sprocket; 31, third transmission chain. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The following further describes the present application in detail with reference to the attached Figure 1-8 drawings.
[0026] An embodiment of the present application discloses a kind of. As Figure 1 ,4 As shown in FIGS. 5, 6, 7, and 8, a powder electromagnetic automatic magnetic separator includes a box body 1. The inner wall of the box body 1 is rotatably connected with a magnetic separation roller 23. The inner wall of the box body 1 is rotatably connected with a driving roller 19 and a driven roller 20. The inside of the box body 1 is fixedly connected with a feeding hopper 2 and a partition plate 3. Above the partition plate 3, there is a second driving rod 13. The upper surface of the partition plate 3 is fixedly connected with two second support plates 15. The inside of the feeding hopper 2 is rotatably connected with a feeding roller 4. A groove is formed on the outer surface of the feeding roller 4. The upper surface of the partition plate 3 is fixedly connected with two first support plates 6. A first sprocket 8 is rotatably connected to the outer surface of each first support plate 6. Above the partition plate 3, there is a first driving rod 5. Both ends of the first driving rod 5 are fixedly connected with a first sprocket 8 respectively. Each first sprocket 8 is drivingly connected with a first transmission chain 9. Both ends of the feeding roller 4 are fixedly connected with a second sprocket 10. Each second sprocket 10 is rotatably connected to the outer surface of the feeding hopper 2. A driving motor 11 is fixedly installed on the upper surface of the partition plate 3. The output end of the driving motor 11 is fixedly connected with a driving gear 12. A speed-changing gear 7 is fixedly connected to the outer surface of the first driving rod 5. The speed-changing gear 7 meshes with the driving gear 12. The driving motor 11 can drive the rotation of the feeding roller 4 through components such as the driving gear 12 and the speed-changing gear 7, so that the material inside the feeding hopper 2 is discharged through the groove on the outer surface of the feeding roller 4, thereby enabling the driving motor 11 to adjust the feeding speed by adjusting the rotation speed.
[0027] Please refer to Figure 5 、 6 、7. A driven gear 14 is fixedly connected to the outer surface of the second driving rod 13. The driven gear 14 meshes with the driving gear 12. A driving wheel 16 is rotatably connected to the outer surface of each second support plate 15. The two driving wheels 16 are fixedly connected to both ends of the second driving rod 13 respectively.
[0028] Please refer to Figure 5 、 6 、7. A feeding frame 17 is slidably connected to the upper surface of the partition plate 3. The inner bottom wall of the feeding frame 17 has a certain inclination angle. Two driving strips 18 are rotatably connected to the outer surface of the feeding frame 17. Each driving strip 18 is rotatably connected to the outer surface of a driving wheel 16. The connection point between the driving strip 18 and the driving wheel 16 is located on one side of the center of the driving wheel 16.
[0029] Please refer to Figure 2 、 3 、4. A third sprocket 21 is fixedly connected to both ends of the driving roller 19. Each third sprocket 21 is rotatably connected to the outer surface of the box body 1. A conveyor belt 22 is drivingly connected to the outer surface of the driven roller 20. The conveyor belt 22 is drivingly connected to the outer surface of the driving roller 19.
[0030] Please refer to Figure 1 、2 3 and 4. Both ends of the magnetic separation roller 23 are fixedly connected with a fourth sprocket 24. Each fourth sprocket 24 is rotatably connected to the outer surface of the box body 1. A fifth sprocket 26 is fixedly connected to the outer surface of each fourth sprocket 24. Each fourth sprocket 24 is drivingly connected with a second transmission chain 25. Each second transmission chain 25 is fixedly connected to the corresponding third sprocket 21.
[0031] Please refer to Figure 1 and 2 3 and 4. Both ends of the first driving rod 5 are fixedly connected with a sixth sprocket 30. Each sixth sprocket 30 corresponds to a fifth sprocket 26. Each sixth sprocket 30 is drivingly connected with a third transmission chain 31. Each third transmission chain 31 is drivingly connected to the corresponding fifth sprocket 26.
[0032] Please refer to Figure 1 and 4 , the inner wall of the box body 1 is fixedly connected with a scraper 29. The inner bottom wall of the box body 1 is slidably connected with a first collection frame 27 and a second collection frame 28. The first collection frame 27 is located below the driving roller 19. The second collection frame 28 is located below the scraper 29. The scraper 29 is in contact with the outer surface of the magnetic separation roller 23.
[0033] The implementation principle of an embodiment of the present application is as follows: The material is fed into the interior of the feeding hopper 2. The driving motor 11 is started. The output end of the driving motor 11 drives the driving gear 12 to rotate. The driving gear 12 drives the speed change gear 7 and the driven gear 14 to rotate. The speed change gear 7 drives the first driving rod 5 to rotate. The first driving rod 5 drives the first sprocket 8 and the sixth sprocket 30 to rotate. The first sprocket 8 drives the second sprocket 10 to rotate through the first transmission chain 9. The second sprocket 10 drives the feeding roller 4 to rotate. The material inside the feeding hopper 2 is discharged and falls into the interior of the feeding frame 17 as the feeding roller 4 rotates. The driven gear 14 drives the second driving rod 13 to rotate. The second driving rod 13 drives the driving wheel 16 to rotate. The driving wheel 16 drives the feeding frame 17 to reciprocally slide on the upper surface of the partition plate 3 through the driving strip 18, so that the material inside the feeding frame 17 evenly falls onto the upper surface of the conveyor belt 22. The sixth sprocket 30 drives the fifth sprocket 26 to rotate through the third transmission chain 31. The fifth sprocket 26 drives the fourth sprocket 24 to rotate. The fourth sprocket 24 drives the third sprocket 21 to rotate through the second transmission chain 25. The third sprocket 21 drives the driving roller 19 to rotate. The driving roller 19 drives the driven roller 20 to rotate through the conveyor belt 22, so that the conveyor belt 22 drives the material to move towards the direction close to the magnetic separation roller 23. At the same time, the fourth sprocket 24 drives the magnetic separation roller 23 to rotate. The magnetic substances in the material are adsorbed onto the outer surface of the magnetic separation roller 23 and are scraped off by the scraper 29 and fall into the interior of the second collection frame 28. The non-magnetic material falls into the interior of the first collection frame 27, completing magnetic separation.
[0034] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.
Claims
1. An electromagnetic automatic magnetic separator for powder materials, comprising a box body (1), characterized in that: The box body (1) is fixedly connected with a lower hopper (2) and a partition (3) inside, and a lowering roller (4) is rotatably connected inside the lower hopper (2). A first driving rod (5) is provided above the partition (3), and two first supporting plates (6) are fixedly connected to the upper surface of the partition (3). The outer surface of the first driving rod (5) is fixedly connected with a speed change gear (7), and the outer surface of each first supporting plate (6) is rotatably connected with a first sprocket (8), and each first sprocket (8) is transmission-connected with a first transmission chain (9). Both ends of the lowering roller (4) are fixedly connected with a second sprocket (10), and a driving motor (11) is fixedly installed on the upper surface of the partition (3), and the output end of the driving motor (11) is fixedly connected with a driving gear (12).
2. The electromagnetic automatic magnetic separator for powder materials according to claim 1, characterized in that: A second driving rod (13) is arranged above the partition (3), and a driven gear (14) is fixedly connected to the outer surface of the second driving rod (13). Two second supporting plates (15) are fixedly connected to the upper surface of the partition (3), and the outer surface of each second supporting plate (15) is rotatably connected to a driving wheel (16).
3. The electromagnetic automatic magnetic separator for powder materials according to claim 1, characterized in that: The upper surface of the partition (3) is slidably connected to a feeding frame (17), and the outer surface of the feeding frame (17) is rotatably connected to two driving bars (18).
4. The electromagnetic automatic magnetic separator for powder materials according to claim 1, wherein: The inner wall of the box body (1) is rotatably connected to a driving roller (19) and a driven roller (20), both ends of the driving roller (19) are fixedly connected to a third sprocket (21), and the outer surface of the driven roller (20) is transmission-connected to a conveyor belt (22).
5. The electromagnetic automatic magnetic separator for powder materials according to claim 1, characterized in that: The inner wall of the box body (1) is rotatably connected to a magnetic separation roller (23), both ends of the magnetic separation roller (23) are fixedly connected to a fourth sprocket (24), each of the fourth sprockets (24) is transmission-connected to a second transmission chain (25), and the outer surface of each fourth sprocket (24) is fixedly connected to a fifth sprocket (26).
6. The electromagnetic automatic magnetic separator for powder materials according to claim 1, characterized in that: The inner bottom wall of the box body (1) is slidably connected to a first collecting frame (27) and a second collecting frame (28), and the inner wall of the box body (1) is fixedly connected to a scraper (29).
7. The electromagnetic automatic magnetic separator for powder materials according to claim 1, wherein: Both ends of the first driving rod (5) are fixedly connected to a sixth sprocket (30), and each of the sixth sprockets (30) is drivingly connected to a third transmission chain (31).
Citation Information
Patent Citations
A magnetic separation mechanism for a magnetic separator
CN218796502U