Improved plane magneto-rheological polishing machine

By designing an improved planar magnetorheological polishing machine that supports the chassis and vertical frame structures, the driving mechanism is used to realize automatic polishing of workpieces, which solves the problem of difficulty in moving large workpieces and improves processing efficiency and practicality.

CN223114893UActive Publication Date: 2025-07-18SUZHOU WANLONGDA ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421807372.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-07-18
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

Large workpieces are difficult to move during processing, resulting in high handling costs for users, reducing processing efficiency and practicality of polishing machines.

Method used

An improved planar magnetorheological polishing machine is designed, using a supporting chassis and vertical frame structure. The vertical frame is a shaped frame, and the automatic polishing and processing of the workpiece is achieved through the driving mechanism to reduce manual adjustment.

Benefits of technology

Through automated polishing and processing, manpower is saved, processing efficiency is improved, and the practicality of the polishing machine is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of magneto-rheological polishing, and particularly relates to an improved plane magneto-rheological polishing machine which comprises a supporting bottom frame and a vertical frame installed on the supporting bottom frame in a sliding mode, the vertical frame is used for installing a magneto-rheological polishing machine for workpiece deep processing, the supporting bottom frame is of a frame structure, and first sliding rail rods are installed on the two sides of the supporting bottom frame. A workbench is fixedly installed on the top of the vertical frame, a first driving mechanism is longitudinally installed at the bottom of the vertical frame, the vertical frame is of a square frame structure, a bottom plate at the bottom is connected with a first nut of the first driving mechanism, and a first sliding sleeve connected with a first sliding rail rod is arranged on the inner side of the vertical frame. When a workpiece is machined, the workpiece can be directly placed on the workbench of the supporting bottom frame, the magnetorheological polishing machine automatically polishes the workpiece through driving of the first driving mechanism, the second driving mechanism and the third driving mechanism, the position of the workpiece does not need to be adjusted manually, manpower is saved, and the working efficiency is improved. And meanwhile, the processing efficiency is also improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of magnetorheological polishing, and in particular relates to an improved plane magnetorheological polishing machine. Background Art

[0002] Magnetorheological Finishing (MRF) is an ultra-precision machining method that uses the rheological properties of magnetorheological polishing fluid in a magnetic field for polishing. Magnetorheological fluid is mainly composed of discrete micron-sized magnetic particles, carrier fluid and surfactant. It has the characteristics of magnetic properties, rheological properties and stability.

[0003] Polishing machine is also called grinding machine, which is often used for mechanical grinding, polishing and waxing. Its working principle is: the motor drives the sponge or wool polishing disc installed on the polishing machine to rotate at high speed. Due to the joint action of the polishing disc and the polishing agent and the friction with the surface to be polished, the paint surface pollution, oxide layer and shallow marks can be removed. The speed of the polishing disc is generally 1500-3000r / min, mostly stepless speed change, which can be adjusted at any time according to needs during construction. With the improvement of polishing standards, magnetorheological polishing has gradually become popular. Magnetorheological polishing is an application branch derived from the rheological properties of magnetorheological fluid. Polishing abrasives are added to the magnetorheological fluid. Under the action of the magnetic field, the magnetic particles are mixed with abrasives and slide on the surface of the workpiece, thereby removing the surface material of the workpiece to achieve the polishing effect.

[0004] A Chinese patent application with application number CN202321673256.X discloses a magnetorheological polishing device, including a magnetorheological polishing body, the magnetorheological polishing body including a Y-direction guide rail, an X-direction guide rail and a Z-direction guide rail, a cradle turntable is provided on the X-direction guide rail, a magnetorheological equipment turntable is provided on the cradle turntable, and an optical element to be polished is installed on the magnetorheological equipment turntable; both a probe and a polishing wheel are connected to the Z-direction guide rail; a signal receiver is also installed on the magnetorheological polishing body; the magnetorheological polishing device adds a cradle turntable, and a liftable probe can be used to perform initial coordinate calibration on the optical workpiece. The magnetorheological polishing device can be used to directly polish the optical element to be processed after coordinate calibration, without the need to repeatedly clamp and calibrate the workpiece; the cradle turntable can provide a richer motion trajectory than the polishing equipment in the prior art, so that the polishing of the optical element has higher precision.

[0005] However, since some workpieces are relatively large, it is difficult to move them during processing, which increases the cost of transportation for users, reduces processing efficiency, is inconvenient for users to use, and thus reduces the practicality of the polishing machine. Therefore, we have made improvements to this and proposed an improved planar magnetorheological polishing machine. Utility Model Content

[0006] In view of the above deficiencies in the prior art, the present utility model provides an improved planar magnetorheological polishing machine to solve the problems in the above background art.

[0007] To solve the above technical problems, the present utility model adopts the following technical solutions:

[0008] An improved planar magnetorheological polishing machine includes a support chassis and a vertical frame slidably mounted on the support chassis. The vertical frame is used to install the magnetorheological polishing machine for deep processing of workpieces. The support chassis is of a frame structure, with first slide rail rods installed on both sides and a workbench fixedly installed on the top, and a first driving mechanism longitudinally installed at the bottom. The vertical frame is of a square frame structure, and the bottom plate at the bottom is connected to the first nut of the first driving mechanism. A first sliding sleeve connected to the first slide rail rod is provided inside the vertical frame.

[0009] During the polishing and manufacturing process of workpieces, since the workpieces are relatively large and difficult to move during processing, the handling cost of users is increased, the processing efficiency is reduced, it is inconvenient for users to use, and thus the practicality of the magnetorheological polishing machine tool is reduced. Therefore, we have made improvements and proposed an improved planar magnetorheological polishing machine. Specifically, the magnetorheological polishing machine tool includes a support chassis and a vertical frame. The vertical frame is of a square structure and is slidably mounted on the outside of the support chassis and driven by a first driving mechanism to move on the support chassis. When processing workpieces, they can be directly placed on the workbench of the support chassis. Through the driving of the first driving mechanism, the second driving mechanism, and the third driving mechanism, the magnetorheological polishing machine can automatically polish the workpieces, so that the position of the workpieces does not need to be adjusted manually, which saves manpower and improves the processing efficiency at the same time.

[0010] Further, a second slide rail rod is provided at the top of the vertical frame and a second driving mechanism is horizontally installed. A lifting mechanism is vertically installed on the second slide rail rod, and the magnetorheological polishing machine is connected to the lifting mechanism.

[0011] Further, the lifting mechanism includes a second sliding sleeve and two mounting plates. One of the mounting plates is connected to the second sliding sleeve and connected to the second nut of the second driving mechanism. The magnetorheological polishing machine is installed on the other mounting plate, and a third driving mechanism is connected between the two mounting plates.

[0012] Further, the first driving mechanism, the second driving mechanism, and the third driving mechanism are all screw drive structures.

[0013] Compared with the prior art, the present utility model has the following beneficial effects:

[0014] 1. By designing a support chassis and an upright frame, where the upright frame is in a rectangular structure with a mouth shape. The upright frame is slidably installed on the outside of the support chassis and is driven by a first driving mechanism to move on the support chassis. When processing a workpiece, it can be directly placed on the workbench of the support chassis. Through the driving of the first driving mechanism, the second driving mechanism, and the third driving mechanism, the magnetorheological polishing machine automatically polishes the workpiece, so that it is no longer necessary to manually adjust the position of the workpiece, which saves manpower and improves the processing efficiency at the same time. Brief Description of the Drawings

[0015] Figure 1 Schematic perspective view (viewpoint one) of an embodiment of an improved planar magnetorheological polishing machine of the present utility model;

[0016] Figure 2 Schematic perspective view (viewpoint two) of an embodiment of an improved planar magnetorheological polishing machine of the present utility model;

[0017] Figure 3 Schematic perspective view of removing the magnetorheological polishing machine in an embodiment of an improved planar magnetorheological polishing machine of the present utility model;

[0018] Reference numerals in the accompanying drawings of the specification include:

[0019] Support chassis 11, first slide rail rod 111, workbench 112, upright frame 12, first sliding sleeve 121, bottom plate 122, second slide rail rod 123, first driving mechanism 13, first nut 131, second driving mechanism 14, second nut 141, third driving mechanism 15, magnetorheological polishing machine 2, lifting mechanism 3, second sliding sleeve 31, mounting plate 32. Detailed Embodiment

[0020] In order to enable those skilled in the art to better understand the present utility model, the technical solution of the present utility model will be further described below in conjunction with the drawings and embodiments.

[0021] Among them, the drawings are only for illustrative purposes, showing only schematic diagrams, not physical diagrams, and should not be construed as a limitation to this patent; in order to better illustrate the embodiments of the present utility model, some components in the drawings will be omitted, enlarged or reduced, which do not represent the dimensions of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0022] In the drawings of the embodiments of the present utility model, the same or similar reference numerals correspond to the same or similar components; in the description of the present utility model, it should be understood that if terms such as "upper", "lower", "left", "right", "inner", "outer", etc. are used to indicate the orientation or positional relationship, it is based on the orientation or positional relationship shown in the drawings. This is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only for illustrative purposes and cannot be understood as a limitation of this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0023] In the description of the present utility model, unless otherwise clearly specified and defined, if terms such as "connection" are used to indicate the connection relationship between components, this term should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0024] Embodiment 1:

[0025] As Figures 1-3Specifically, an improved planar magnetorheological polishing machine comprises a supporting frame 11 and a vertical frame 12 slidably mounted on the supporting frame 11, the vertical frame 12 is used to mount the magnetorheological polishing machine 2 for deep processing of workpieces, the supporting frame 11 is a frame structure, first slide rails 111 are mounted on both sides, a workbench 112 is fixedly mounted on the top, a first driving mechanism 13 is longitudinally mounted at the bottom, the vertical frame 12 is a square-shaped frame structure, a bottom plate 122 at the bottom is connected to a first nut 131 of the first driving mechanism 13, and a first sliding sleeve 121 connected to the first slide rail 111 is provided on the inner side of the vertical frame 12. In the process of polishing the workpiece, since the workpiece is relatively large, it is difficult to move during processing, which increases the cost of transportation for users, reduces the processing efficiency, is inconvenient for users to use, and thus reduces the practicality of the magnetorheological polishing machine. Therefore, we have made improvements to this and proposed an improved planar magnetorheological polishing machine. Specifically, the magnetorheological polishing machine includes a supporting frame 11 and a vertical frame 12, wherein the vertical frame 12 is a U-shaped structure, and the vertical frame 12 is slidably mounted on the outside of the supporting frame 11 and driven by the first driving mechanism 13 to move on the supporting frame 11. When processing the workpiece, it can be directly placed on the workbench 112 of the supporting frame 11. Through the drive of the first driving mechanism 13, the second driving mechanism 14 and the third driving mechanism 15, the magnetorheological polishing machine 2 can automatically polish the workpiece, so that there is no need to manually adjust the position of the workpiece, which saves manpower and improves the processing efficiency. A second slide rail rod 123 is provided on the top of the stand 12 and a second drive mechanism 14 is installed horizontally. A lifting mechanism 3 is installed vertically on the second slide rail rod 123, and the magnetorheological polisher 2 is connected to the lifting mechanism 3. The lifting mechanism 3 includes a second sliding sleeve 31 and two mounting plates 32, one of which is connected to the second sliding sleeve 31 and to the second nut 141 of the second drive mechanism 14. The magnetorheological polisher 2 is installed on the other mounting plate 32, and a third drive mechanism 15 is connected between the two mounting plates 32. The first drive mechanism 13, the second drive mechanism 14 and the third drive mechanism 15 are all screw transmission structures. The magnetorheological polishing machine 2 includes a magnetorheological motor and a magnetorheological polishing wheel, wherein the magnetorheological motor is fixedly mounted on a mounting plate 32, and the magnetorheological polishing wheel is fixedly mounted on an output shaft of the magnetorheological motor. The screw transmission structure includes a drive motor, a ball screw, a ball nut and a slider, wherein the drive motor and the ball screw are transmission-connected, the ball nut is mounted on the ball screw, the slider and the ball nut are fixedly connected, and the ball nut converts the rotational motion of the ball screw into reciprocating linear motion of the slider.

[0026] Specific practical methods and principles; during processing, the workpiece is directly placed on the workbench 112. The motor of the first driving mechanism 13 operates to rotate the lead screw, driving the first nut 131 to move. The first nut 131 is fixedly connected to the bottom plate 122, thereby driving the vertical frame 12 to move on the first slide rail rod 111 of the support chassis 11, adjusting the relative position between the magnetorheological polishing machine 2 and the workpiece. The second slide rail rod 123 and the second slide rail rod 123 horizontally arranged on the vertical frame 12 have a similar principle and can adjust the horizontal relative position between the magnetorheological polishing machine 2 and the workpiece. Finally, the two mounting plates 32 are connected by a vertical third driving mechanism 15, which can control the lifting of the outer mounting plate 32, and further adjust the lifting of the magnetorheological polishing machine 2 thereon, thereby realizing the automatic processing of the workpiece as a whole, replacing manual movement of the workpiece to adjust the processing position, saving manpower relatively, and improving the processing efficiency at the same time.

[0027] The above are only embodiments of the present utility model. Specific structures and common knowledge such as characteristics well known in the art are not described in detail herein. Those of ordinary skill in the art know all the common general technical knowledge in the technical field to which the utility model belongs before the application date or the priority date, can know all the prior art in this field, and have the ability to apply the conventional experimental means before this date. Those of ordinary skill in the art can, under the inspiration given in this application and combined with their own abilities, improve and implement this solution. Some typical well-known structures or well-known methods should not become an obstacle for those of ordinary skill in the art to implement this application. It should be noted that for those skilled in the art, without departing from the structure of the present utility model, several deformations and improvements can still be made, and these should also be regarded as the protection scope of the present utility model, and these will not affect the implementation effect of the present utility model and the practicality of the patent.

Claims

1. An improved planar magnetorheological polishing machine, characterized in that: The invention comprises a supporting frame (11) and a vertical frame (12) slidably mounted on the supporting frame (11), wherein the vertical frame (12) is used to mount a magnetorheological polishing machine (2) for deep processing of workpieces, wherein the supporting frame (11) is a frame structure, wherein first slide rails (111) are mounted on both sides, and a workbench (112) is fixedly mounted on the top, and a first driving mechanism (13) is longitudinally mounted on the bottom, wherein the vertical frame (12) is a square-shaped frame structure, wherein a bottom plate (122) is connected to a first nut (131) of the first driving mechanism (13), and a first sliding sleeve (121) connected to the first slide rail (111) is arranged on the inner side of the vertical frame (12).

2. An improved planar magnetorheological polishing machine according to claim 1, characterized in that: A second slide rail rod (123) is provided on the top of the stand (12) and a second driving mechanism (14) is installed horizontally; a lifting mechanism (3) is vertically installed on the second slide rail rod (123); and the magnetorheological polishing machine (2) is connected to the lifting mechanism (3).

3. An improved planar magnetorheological polishing machine according to claim 2, characterized in that: The lifting mechanism (3) comprises a second sliding sleeve (31) and two mounting plates (32), wherein one mounting plate (32) is connected to the second sliding sleeve (31) and to a second nut (141) of a second driving mechanism (14), the magnetorheological polishing machine (2) is mounted on the other mounting plate (32), and a third driving mechanism (15) is connected between the two mounting plates (32).

4. An improved planar magnetorheological polishing machine according to claim 3, characterized in that: The first driving mechanism (13), the second driving mechanism (14) and the third driving mechanism (15) are all screw transmission structures.

5. An improved planar magnetorheological polishing machine according to claim 4, characterized in that: The magnetorheological polishing machine (2) comprises a magnetorheological motor and a magnetorheological polishing wheel, wherein the magnetorheological motor is fixedly mounted on a mounting plate (32), and the magnetorheological polishing wheel is fixedly mounted on an output shaft of the magnetorheological motor.

6. An improved planar magnetorheological polishing machine according to claim 5, characterized in that: The screw transmission structure includes a driving motor, a ball screw, a ball nut and a slider, wherein the driving motor and the ball screw are transmission connected, the ball nut is installed on the ball screw, the slider and the ball nut are fixedly connected, and the ball nut converts the rotational motion of the ball screw into reciprocating linear motion of the slider.

Citation Information

Patent Citations

  • Magnetorheological polishing device

    CN220029676U