Assembly tool applied to automobile instrument panel

Abstract

The utility model belongs to the technical field of assembly of automobile parts, and particularly relates to an assembly tool applied to an automobile dashboard, which comprises a supporting mechanism, a plurality of moulding beds, a plurality of pressing dies and an angle adjusting mechanism, the moulding beds are arranged at four corners of the supporting mechanism, the pressing dies are arranged in the middle of the supporting mechanism, and the angle adjusting mechanism is arranged on the supporting mechanism. The forming die and the pressing die are located in the middle of the upper portion of the supporting mechanism, the angle adjusting mechanism is installed on the two side edges of the supporting mechanism, the middle of the upper portion of the supporting mechanism is driven by the angle adjusting mechanism to rotate, and the angle adjusting mechanism comprises a locker, a rotating disc, a gear, a locking block and two rotating shafts connected between the two sides of the supporting mechanism. The gear is fixed in the middle of a rotating shaft, the supporting mechanism is fixed at one end, the turntable is fixed at the other end, the locker is located at one end of the edge of the supporting mechanism close to one side of the turntable, and the top of the locking block makes contact with the gear and is closed in a matched mode. Due to the design of the turntable on the tool, not only can the change of various assembly angles be realized by rotating operation of a worker, but also the design is simple and labor-saving.

Description

Technical Field

[0001] The utility model belongs to the technical field of the assembly of automobile parts, and particularly relates to an instrument panel assembly tooling. Background Art

[0002] When assembling an instrument panel assembly, it involves multiple parts, and currently it is basically manually assembled. During assembly, it is necessary to install from multiple angles, and ordinary tooling may not be able to meet various angle changes, resulting in wasted time for installation. Different types and quantities of standard parts are also required during installation, and the process of taking the standard parts takes a long time, which not only leads to low efficiency but also brings many inconveniences to workers. Content of the Utility Model

[0003] In order to solve the above problems existing in the prior art, the utility model provides an assembly tooling applied to an automobile instrument panel. The design of the turntable on the tooling can not only facilitate the rotation operation of workers to achieve various assembly angle changes, but also this design is simple and labor-saving.

[0004] To achieve the above object, the utility model provides the following technical solution: An assembly tooling applied to an automobile instrument panel, including a support mechanism, a plurality of die holders, a plurality of pressing dies and an angle adjustment mechanism. The die holders are installed at the four corners on the support mechanism, the pressing dies are installed in the middle on the support mechanism, the die holders and the pressing dies are located in the upper middle of the support mechanism, and the angle adjustment mechanism is installed on both sides of the support mechanism. The upper middle of the support mechanism is driven to rotate by the angle adjustment mechanism. The angle adjustment mechanism includes a locking device, a turntable, a gear, a locking block and two rotating shafts. The two rotating shafts are respectively located in the middle of both sides of the support mechanism. One end of a rotating shaft is fixed to the support mechanism near the edge and the other end is fixed to the turntable. One end of the other rotating shaft is movably connected to the edge of the support mechanism and the other end is fixed to the support mechanism near the edge. The gear is fixed in the middle of the rotating shaft fixed to the turntable. The locking device is located at one end of the edge of the support mechanism near the turntable. The top of the locking block contacts and fits with the gear. There is a pneumatic mechanism connected between the locking device and the locking block, and the locking device drives the locking block to move up and down through the pneumatic mechanism.

[0005] Further, the support mechanism includes a support frame, two support plates and a plurality of support rods. The plurality of support rods are parallel to each other and horizontally located between the tops of the support frame. The two support plates are respectively located on both sides of the support rods. The support plates and the support rods rotate through the rotating shafts on both sides. The die holders are located on the support plates.

[0006] Further, one end of a rotating shaft is fixed to the support plate and the other end is fixed to the turntable. One end of the other rotating shaft is fixed to the support plate and the other end is movably connected to the top of the side of the support frame.

[0007] Further, a pressing device is arranged on the support plate. The number of the pressing devices is the same as that of the die holders and they cooperate with each other.

[0008] Furthermore, several die molds are located in the middle of the support rod.

[0009] Furthermore, several storage boxes are arranged on both sides of the support frame, and several grids are arranged in the storage boxes.

[0010] Furthermore, vertical pin columns are arranged at the four corners of the support frame. The pin columns connect the top and bottom of the support frame, and pin holes are arranged on the pin columns.

[0011] Furthermore, rollers are connected to the bottom of the pin columns.

[0012] Furthermore, tooth marks adapted to the gear are arranged on the top of the locking block.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. The present utility model is provided with a turntable design, which can not only facilitate the worker to rotate and operate to achieve various assembly angle changes, but also this design is simple and labor-saving;

[0015] 2. The present utility model is equipped with storage boxes on both sides, with sufficient storage capacity. A variety of standard parts can be placed according to the assembly requirements, which is convenient for the worker to take;

[0016] 3. The bottom of the present utility model is equipped with rollers, which is easy for the worker to adjust the placement position of the tooling. Moreover, when installing screws during the assembly of the instrument panel, the tooling is provided with a pin hole for conveniently storing a screw gun, which provides a lot of convenience for the worker to assemble, saving time and cost;

[0017] 4. The present utility model provides a lot of auxiliary functions for the worker. This tooling can not only facilitate the worker to assemble, improve the assembly efficiency of the instrument panel, effectively save time and labor costs, but also increase the qualified rate of the appearance and performance of the product during assembly, and is easy to meet the dimensional requirements, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the present utility model;

[0019] Figure 2 is a schematic structural diagram of the storage box of the present utility model;

[0020] Figure 3 is a schematic structural diagram of the pin hole of the present utility model;

[0021] Figure 4 is a schematic structural diagram of the gear of the present utility model;

[0022] Figure 5 is a schematic structural diagram of the locking block of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-5 , the present utility model provides the following technical solutions: An assembly tooling applied to an automotive instrument panel, including a support mechanism, a plurality of tire molds 3, a plurality of pressing molds 5, and an angle adjustment mechanism. Four tire molds 3 are installed at the four corners on the support mechanism, and two pressing molds 5 are installed in the middle on the support mechanism. The four tire molds 3 and the pressing molds 5 are located in the upper middle of the support mechanism. The four tire molds 3 and the pressing molds 5 are used to place and fix the instrument panel for better assembly. The angle adjustment mechanism is installed on both sides of the support mechanism, and the upper middle of the support mechanism is driven to rotate by the angle adjustment mechanism. The angle adjustment mechanism includes a lock 6, a turntable 7, a gear 8, a locking block 9, and two rotating shafts 10. The two rotating shafts 10 are respectively located in the middle of both sides of the support mechanism. One end of a rotating shaft 10 is fixed to the support mechanism near the edge, and the other end is fixed to the turntable 7. One end of the other rotating shaft 10 is movably connected to the edge of the support mechanism, and the other end is fixed to the support mechanism near the edge. The gear 8 is fixed in the middle of the rotating shaft 10 fixed to the turntable 7. The lock 6 is located at one end of the edge of the support mechanism near the turntable 7. The top of the locking block 9 contacts and fits with the gear 8. There is a pneumatic mechanism connected between the lock 6 and the locking block 9, and the lock 6 drives the locking block 9 to move up and down through the pneumatic mechanism. When it is necessary to adjust the angle of the instrument panel, the button of the lock 6 needs to be pressed, and then the locking block 9 is moved down through the pneumatic mechanism. At this time, the top of the locking block 9 no longer contacts the gear 8. At this time, the turntable 7 is rotated, so that the rotating shaft 10 connected to the turntable 7 rotates. The rotating shaft 10 drives the gear 8 and the middle of the support mechanism to rotate, and further makes the rotating shaft 10 on the other side of the support mechanism rotate synchronously. When the angle is adjusted, the button of the lock 6 is released, the pneumatic mechanism fails, and the locking block 9 moves up. When the top of the locking block 9 contacts and closes with the gear 8, the adjusted angle position is fixed.

[0025] Specifically, the support mechanism includes a support frame 14, two support plates 13, and a plurality of support rods 12. The plurality of support rods 12 are parallel to each other and horizontally located between the tops of the support frame 14. The two support plates 13 are respectively located on both sides of the support rods 12. The tire molds 3 are located on the support plates 13, and two tire molds 3 are installed on each support plate 13.

[0026] Specifically, one end of a rotating shaft 10 is fixed to the support plate 13, the other end is fixed to the turntable 7, and the middle of the rotating shaft 10 is also movably connected to the top of the side of the support frame 14. A through hole 801 is provided in the middle of the gear 8 for the rotating shaft 10 to pass through. The rotating shaft 10 fixed to the turntable 7 is sequentially connected to the support plate 13, the gear 8, the top of the side of the support frame 14, and the turntable 7. One end of another rotating shaft 10 is fixed to the support plate 13, and the other end is movably connected to the top of the side of the support frame 14. This setting enables the support plate 13 and the support rod 12 to rotate through the rotating shafts 10 on both sides, and the support rod 12 plays a supporting role.

[0027] Specifically, a presser 2 is provided on the support plate 13. The presser 2 cooperates with the tire mold 3 to fix the instrument panel well. The number of the pressers 2 and the tire molds 3 is the same and they cooperate with each other.

[0028] Specifically, several die sets 5 are located in the middle of the support rod 12.

[0029] Specifically, several storage boxes 1 are provided on both sides of the support frame 14. A number of grids 101 are provided in the storage boxes 1. The same type of standard parts are placed in each grid 101. The design of the storage boxes 1 is not only simple in structure, but also can distinguish the types of standard parts, and the types and quantities of the required standard parts can be prepared in advance, which is conducive to the workers to take the required standard parts at any time during assembly.

[0030] Specifically, vertical pin columns 4 are provided at the four corners of the support frame 14. The pin columns 4 connect the top and bottom of the support frame 14. Pin holes 401 are provided on the pin columns 4. The setting of the pin holes 401 facilitates the workers to use and store the screw guns accordingly.

[0031] Specifically, rollers 11 are connected to the bottoms of the pin columns 4, which is convenient for the operators to adjust the placement position of the assembly tooling at any time and saves a lot of effort for the workers.

[0032] Specifically, tooth marks 901 adapted to the gear 8 are provided on the top of the locking block 9. After the tooth marks 901 on the top of the locking block 9 come into contact with and close the gear 8, the assembly angle of the instrument panel is fixed. This design enables the assembly angle to be adjusted, thereby improving the qualification rates of the product appearance and performance.

[0033] The movement process of this utility model is as follows: When it is necessary to adjust the angle of the instrument panel, the button of the lock 6 needs to be pressed, and then the locking block 9 is moved downward through the pneumatic mechanism. At this time, the tooth marks 901 on the top of the locking block 9 are no longer in contact with the gear 8. Then, the turntable 7 is rotated, so that the rotating shaft 10 connected to the turntable 7 rotates. The rotating shaft 10 drives the gear 8, the support plate 13, the support rod 12, and the instrument panel on the support plate 13 and the support rod 12 to rotate. Furthermore, the rotating shaft 10 connected to the other support plate 13 also rotates synchronously. When the angle is adjusted, the button of the lock 6 is released, the pneumatic mechanism fails, and the locking block 9 moves upward. When the tooth marks 901 on the top of the locking block 9 contact and close with the gear 8, the adjusted angle position is fixed.

[0034] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An assembly tooling applied to an automotive instrument panel, characterized in that, It includes a support mechanism, several tire molds (3), several press molds (5) and an angle adjustment mechanism. The tire molds (3) are installed at the four corners on the support mechanism, the press molds (5) are installed in the middle on the support mechanism, the tire molds (3) and the press molds (5) are located in the middle of the upper part of the support mechanism, the angle adjustment mechanism is installed on both sides of the support mechanism, and the middle of the upper part of the support mechanism is driven to rotate by the angle adjustment mechanism. The angle adjustment mechanism includes a lock (6), a turntable (7), a gear (8), a locking block (9) and two rotating shafts (10). The two rotating shafts (10) are respectively located in the middle of both sides of the support mechanism. One end of a rotating shaft (10) is fixed to the support mechanism near the edge, and the other end is fixed to the turntable (7). One end of the other rotating shaft (10) is movably connected to the edge of the support mechanism, and the other end is fixed to the support mechanism near the edge. The gear (8) is fixed in the middle of the rotating shaft (10) fixed to the turntable (7). The lock (6) is located at one end of the edge of the support mechanism near the turntable (7). The top of the locking block (9) contacts and fits with the gear (8). There is a pneumatic mechanism connected between the lock (6) and the locking block (9), and the lock (6) drives the locking block (9) to move up and down through the pneumatic mechanism.

2. The assembly tooling applied to an automotive instrument panel according to claim 1, characterized in that, The support mechanism includes a support frame (14), two support plates (13) and several support rods (12). The several support rods (12) are parallel to each other and horizontally located between the tops of the support frame (14). The two support plates (13) are respectively located on both sides of the support rods (12). The support plates (13) and the support rods (12) rotate through the rotating shafts (10) on both sides. The tire mold (3) is located on the support plate (13).

3. The assembly tooling applied to an automotive instrument panel according to claim 2, characterized in that, One end of a rotating shaft (10) is fixed to the support plate (13), and the other end is fixed to the turntable (7). One end of the other rotating shaft (10) is fixed to the support plate (13), and the other end is movably connected to the top of the side of the support frame (14).

4. The assembly tooling applied to an automotive instrument panel according to claim 3, wherein A presser (2) is arranged on the support plate (13). The number of the pressers (2) is the same as that of the tire molds (3) and they cooperate with each other.

5. The assembly tooling applied to an automotive instrument panel according to claim 4, characterized in that, Several press molds (5) are located in the middle of the support rods (12).

6. The assembly tooling applied to an automotive instrument panel according to claim 5, characterized in that, Several storage boxes (1) are arranged on both sides of the support frame (14). Several grids (101) are arranged in the storage boxes (1).

7. The assembly tooling applied to an automotive instrument panel according to claim 6, wherein Vertical pin columns (4) are arranged at the four corners of the support frame (14). The pin columns (4) connect the top and the bottom of the support frame (14). Pin holes (401) are arranged on the pin columns (4).

8. The assembly tooling applied to an automotive instrument panel according to claim 7, characterized in that, Rollers (11) are connected to the bottoms of the pin columns (4).

9. The assembly tooling applied to an automotive instrument panel according to claim 8, characterized in that, Tooth marks (901) adapted to the gear (8) are arranged on the top of the locking block (9).

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