Non-contact anti-sticking high-speed segmenting mechanism
Through the contactless anti-stick high-speed segmentation mechanism, the high-speed contactless segmentation of adhesive materials is achieved by combining the extrusion wheel and the conveyor belt, which solves the problems of adhesive knife and adhesion, improves production efficiency and reduces material losses and energy consumption.
Patent Information
- Application Number
- CN202421801319.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing segmentation process of viscous materials has a problem of sticking the knife, which leads to the inability to increase the cutting speed and is prone to sticking. The existing viscosity reduction method increases material loss and energy consumption.
A contactless anti-stick high-speed segmentation mechanism is adopted, and the extrusion wheel is combined with the extrusion direction in the incoming material to achieve high-speed contactless segmentation of the viscous material, and the continuous cutting of the material is performed by synchronous movement of the extrusion wheel and the conveyor belt.
High-speed contactless segmentation of viscous materials is realized, preventing adhesions, reducing material losses and energy consumption, improving production efficiency and segmentation rules, and facilitating subsequent automated production.
Smart Images

Figure CN223115423U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of segmenting mechanisms, in particular to a non-contact anti-sticking high-speed segmenting mechanism. Background Art
[0002] For the segmenting function of existing viscous materials, a guillotine clamping or blade cutting method is adopted. And for the segmenting station of existing viscous materials, water spraying or oil spraying, etc. are used to reduce the surface adhesion degree of the viscous materials.
[0003] When the existing technology segments viscous materials by guillotine clamping or blade cutting, there are problems of sticking to the knife in the segmenting and cutting of existing viscous materials, which will cause the cutting or segmenting speed of the materials unable to be increased. Even worse, it will lead to incomplete cutting, resulting in material adhesion and the inability of subsequent processing to be automated. And in order to reduce adhesion, usually methods such as water spraying or oil spraying are increased, which increases the problems of auxiliary material loss and energy consumption. Therefore, we designed a non-contact anti-sticking high-speed segmenting mechanism to solve the above problems. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the disadvantages existing in the prior art, and a non-contact anti-sticking high-speed segmenting mechanism is proposed. It realizes the high-speed non-contact segmentation of viscous materials through the cooperation of the extrusion wheel and the extrusion in the incoming material direction, and solves the problems of adhesion and incomplete cutting.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A non-contact anti-sticking high-speed segmenting mechanism, including a base. A pair of two support columns are fixedly connected to the top of the base. The pair of two support columns are jointly fixedly connected with a top plate. Each pair of support columns jointly rotatably connects a rotating shaft. The outer walls of the two rotating shafts are both fixedly connected with rotating rollers. A conveyor belt is jointly sleeved on the two rotating rollers. A motor is fixedly connected to the right front support column. The output shaft of the motor penetrates through the right front support column and is rotatably connected thereto. The end of the output shaft of the motor is fixedly connected to the right rotating shaft. An extruder is fixedly connected to the bottom of the top plate. A delivery hose communicated with the extruder is fixedly connected to the extruder. A support mechanism is arranged on the top of the base, and an adjusting mechanism is arranged on the top plate.
[0007] Preferably, the support mechanism includes two L-shaped support rods fixedly connected to the top of the base, and the two L-shaped support rods are jointly fixedly connected with a support plate.
[0008] Preferably, the adjusting mechanism includes an X-axis motor fixedly connected to the side wall of the top plate. The output end of the X-axis motor is fixedly connected to a threaded rod, which passes through and is rotatably connected to the top plate. A moving block threaded onto the outer wall of the threaded rod is slidably connected to the top plate. An elevating plate slidably connected to the moving block is provided on the moving block. A Y-axis motor is fixedly connected to the top of the elevating plate. The output end of the Y-axis motor is fixedly connected to a lead screw, which passes through and is rotatably connected to the elevating plate, and also passes through and is threaded with the moving block. A pressing wheel is rotatably connected to the bottom of the elevating plate.
[0009] Preferably, the motor is fixedly installed on the support column by welding.
[0010] Preferably, the end of the conveying hose is placed on the top of the support plate.
[0011] Preferably, the support plate is arranged above the conveyor belt.
[0012] Preferably, a first through hole is provided through the moving block, and external threads and internal threads are respectively provided on the outer wall of the threaded rod and the inner wall of the first through hole, which are matched with each other.
[0013] Preferably, a second through hole is provided through the moving block. External threads are provided on the outer wall of the lead screw, and internal threads matching the external threads are provided on the inner wall of the second through hole.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. It can continuously and rapidly segment viscous materials in sections.
[0016] 2. The working components do not come into contact with the viscous materials, enabling anti-corrosion and anti-pollution.
[0017] 3. There is no need to add water spraying or oil spraying, etc. to reduce the surface viscosity of the viscous materials, reducing the loss of auxiliary materials and energy consumption.
[0018] 4. It segments continuously and regularly with a high production speed.
[0019] 5. The segmentation standard of the viscous materials is good, with good regularity, facilitating subsequent automated production.
[0020] In summary, the present invention realizes the high-speed non-contact segmentation of viscous materials by the cooperation of the pressing wheel and the extrusion in the incoming material direction, solving the problems of adhesion and incomplete cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a sectional view of a non-contact anti-sticking high-speed segmentation mechanism proposed by the present invention;
[0022] Figure 2 This is the front view of a non-contact anti-sticking high-speed segmentation mechanism proposed by the present utility model.
[0023] In the figure: 1 base, 2 support columns, 3 top plate, 4 rotating shaft, 5 rotating roller, 6 conveyor belt, 7 motor, 14 extruder, 17 conveying hose, 18 support plate, 19 L-shaped support rod, 20 X-axis motor, 21 threaded rod, 22 moving block, 23 lifting plate, 24 Y-axis motor, 25 mounting plate, 27 pressing wheel, 28 lead screw. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0025] Refer to Figure 1-2 , a non-contact anti-sticking high-speed segmentation mechanism, including a base 1. Two pairs of support columns 2 are fixedly connected to the top of the base 1. Two pairs of support columns 2 are jointly fixedly connected to a top plate 3. Each pair of support columns 2 jointly rotatably connects a rotating shaft 4. The outer walls of the two rotating shafts 4 are fixedly connected with rotating rollers 5. The two rotating rollers 5 are jointly sleeved with a conveyor belt 6. A motor 7 is fixedly connected to the right front support column 2. The motor 7 is fixedly installed and fixed to the support column 2 by welding. The output shaft of the motor 7 penetrates through the right front support column 2 and is rotatably connected thereto. The end of the output shaft of the motor 7 is fixedly connected to the right rotating shaft 4. The conveyor belt 6 can be driven by the motor 7 to convey the cut materials.
[0026] An extruder 14 is fixedly connected to the bottom of the top plate 3. Viscous materials are provided in the extruder 14 and can extrude the materials. A conveying hose 17 communicating with the extruder 14 is fixedly connected to the extruder 14. The end of the conveying hose 17 is placed on the top of the support plate 18, and the viscous materials are discharged along the conveying hose 17.
[0027] A support mechanism is provided on the top of the base 1. The support mechanism includes two L-shaped support rods 19 fixedly connected to the top of the base 1. The two L-shaped support rods 19 are jointly fixedly connected to a support plate 18. The support plate 18 is arranged above the conveyor belt 6. The viscous materials are cut by the rotation of the pressing wheel 27 in cooperation with the support plate 18.
[0028] The top plate 3 is provided with an adjusting mechanism. The adjusting mechanism includes an X-axis motor 20 fixedly connected to the side wall of the top plate 3. The output end of the X-axis motor 20 is fixedly connected with a threaded rod 21. The threaded rod 21 penetrates through the top plate 3 and is rotatably connected thereto. A moving block 22 is sleeved on the outer wall of the threaded rod 21 and is threadedly connected thereto. A first through hole is provided through the moving block 22. External threads and internal threads that match each other are respectively provided on the outer wall of the threaded rod 21 and the inner wall of the first through hole. The moving block 22 is slidably connected to the top plate 3. The moving block 22 can be moved left and right by the X-axis motor 20.
[0029] The moving block 22 is provided with a lifting plate 23 slidably connected thereto. The top of the lifting plate 23 is fixedly connected with a Y-axis motor 24. The output end of the Y-axis motor 24 is fixedly connected with a lead screw 28. The lead screw 28 penetrates through the lifting plate 23 and is rotatably connected thereto. The lead screw 28 penetrates through the moving block 22 and is threadedly connected thereto. A second through hole is provided through the moving block 22. External threads are provided on the outer wall of the lead screw 28, and internal threads that match the external threads are provided on the inner wall of the second through hole. The lifting plate 23 can be lifted and lowered by the Y-axis motor 24. The bottom of the lifting plate 23 is rotatably connected with a pressing wheel 27.
[0030] In this utility model, when the motor 7 is started, the rotating shaft 4, the rotating roller 5, and the conveyor belt 6 are driven to rotate by the output end of the motor 7. The cut materials can be conveyed by the rotation of the conveyor belt 6. The materials are extruded in the extruder 14 and conveyed through the conveying hose 17, and the moving speed of the materials is equal to the driving speed of the conveyor belt 6. Through the cooperation of the X-axis motor 20 and the Y-axis motor 24, the pressing wheel 27 performs reciprocating motions up and down and left and right to complete continuous pressing actions. Through the up and down and left and right motions of the pressing wheel 27, the pressing cam cuts the materials. The rotation of the pressing wheel 27 is driven by the conveyance of the materials, and the left end of the cut materials moves onto the conveyor belt 6, and the cut materials are conveyed by the driving of the conveyor belt 6. When the X-axis motor 20 is started, the threaded rod 21 is driven to rotate by the output end of the X-axis motor 20, so that the moving block 22, the lifting plate 23, the mounting plate 25, and the pressing wheel 27 move in the X-axis direction, thereby controlling the cutting position. When the Y-axis motor 24 is started, the lead screw 28 is driven to rotate by the Y-axis motor 24, so that the lifting plate 23, the mounting plate 25, and the pressing wheel 27 move in the Y-axis direction. When the pressing wheel 27 moves downward, the cutting work is performed. When the pressing wheel 27 moves upward, it indicates that the processing stops.
[0031] In this utility model, the rotation of the spiral conveying blade provides the movement power of the viscous materials in the pipe, and the rotation of the external pressing wheel realizes the truncation action of the segmented materials at the end and the power for discharging from the pipe. By matching the movement speeds (the running speed of the conveyor belt is consistent with the extrusion speed of the materials), the distance between the cut materials and the original materials can be increased, realizing the complete truncation and orderly separation of the materials, thus solving the problems of incomplete truncation and adhesion of the materials.
[0032] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.
Claims
1. A non-contact anti-sticking high-speed segmenting mechanism, comprising a base (1), characterized in that, At the top of the base (1), two pairs of support columns (2) are fixedly connected. The two pairs of support columns (2) are jointly fixedly connected to a top plate (3). Each pair of support columns (2) jointly rotatably connects a rotating shaft (4). On the outer walls of the two rotating shafts (4), rotating rollers (5) are fixedly connected. A conveyor belt (6) is jointly sleeved on the two rotating rollers (5). A motor (7) is fixedly connected to the right front support column (2). The output shaft of the motor (7) penetrates through the right front support column (2) and is rotatably connected thereto. The end of the output shaft of the motor (7) is fixedly connected to the right rotating shaft (4). At the bottom of the top plate (3), an extruder (14) is fixedly connected. A delivery hose (17) communicating with the extruder (14) is fixedly connected thereto. A support mechanism is provided on the top of the base (1), and an adjustment mechanism is provided on the top plate (3).
2. The non-contact anti-sticking high-speed segmenting mechanism according to claim 1, characterized in that, The support mechanism includes two L-shaped support rods (19) fixedly connected to the top of the base (1). The two L-shaped support rods (19) are jointly fixedly connected to a support plate (18).
3. The non-contact anti-sticking high-speed segmentation mechanism according to claim 1, characterized in that, The adjustment mechanism includes an X-axis motor (20) fixedly connected to the side wall of the top plate (3). The output end of the X-axis motor (20) is fixedly connected to a threaded rod (21). The threaded rod (21) penetrates through the top plate (3) and is rotatably connected thereto. A moving block (22) threaded to the threaded rod (21) is sleeved on the outer wall of the threaded rod (21). The moving block (22) is slidably connected to the top plate (3). A lifting plate (23) slidably connected to the moving block (22) is provided on the moving block (22). At the top of the lifting plate (23), a Y-axis motor (24) is fixedly connected. The output end of the Y-axis motor (24) is fixedly connected to a lead screw (28). The lead screw (28) penetrates through the lifting plate (23) and is rotatably connected thereto. The lead screw (28) penetrates through the moving block (22) and is threaded thereto. A pressing wheel (27) is rotatably connected to the bottom of the lifting plate (23).
4. The non-contact anti-sticking high-speed segmentation mechanism according to claim 1, characterized in that, The motor (7) is fixedly installed and fixed to the support column (2) by welding.
5. The non-contact anti-sticking high-speed segmenting mechanism according to claim 2, characterized in that, The end of the delivery hose (17) is placed on the top of the support plate (18).
6. The non-contact anti-sticking high-speed segmentation mechanism according to claim 2, characterized in that The support plate (18) is arranged above the conveyor belt (6).
7. The non-contact anti-sticking high-speed segmentation mechanism according to claim 3, characterized in that, A first through hole is provided through the moving block (22). External threads and internal threads that cooperate with each other are respectively provided on the outer wall of the threaded rod (21) and the inner wall of the first through hole.
8. The non-contact anti-sticking high-speed segmentation mechanism according to claim 3, characterized in that, A second through hole is provided through the moving block (22). An external thread is provided on the outer wall of the lead screw (28), and an internal thread that cooperates with the external thread is provided on the inner wall of the second through hole.