Lens forming mold
By introducing heat-absorbing water pipes and diverting air-cooled water pipe systems into the lens forming mold, and combining with the air-conditioning conveying pipe to quickly cool down, the problem of excessive temperature of the lens forming mold during heating and cooling is solved, and the rapid demolding of the lens and the improvement of the durability of the mold is achieved.
Patent Information
- Application Number
- CN202422396422.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-30
AI Technical Summary
During the heating and cooling process of existing lens forming molds, the temperature of the lens cannot be quickly released, the production efficiency is low, and the mold material is prone to fatigue damage, reducing strength and toughness.
A lens forming mold is designed, using a heating mould and a molded concave mold structure, and it can quickly cool down through the heat absorption water pipe and the diversion air-cooled water pipe system, and heat dissipation combined with the air-conditioning conveying pipe to improve the heat dissipation efficiency and service life of the mold.
The rapid demolding of the lens is achieved, production efficiency is improved, fatigue damage of the mold material is reduced, the service life of the mold is extended, and production costs are reduced.
Smart Images

Figure CN223115676U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lens molds, and particularly relates to a lens forming mold. Background Art
[0002] Lenses are an important part of glasses. They are made of optical materials such as glass and resin, have one or more curved surfaces, and are often assembled with a spectacle frame after grinding to form glasses, which are used to correct the vision of users and obtain a clear field of view.
[0003] When the existing lens forming mold works, it is necessary to heat, extrude, and then cool the material to form a complete lens. Since heating will make the core temperature of the lens forming mold very high, the lens cannot be quickly demolded, resulting in low production efficiency. At the same time, the high temperature inside the mold will also generate a large amount of thermal stress, which will cause fatigue damage to the mold material and reduce the strength and toughness of the lens forming mold. Therefore, we propose a lens forming mold to solve the problems mentioned above. Summary of the Invention
[0004] The purpose of the utility model is to provide a lens forming mold to solve the problems in the above background art that when the existing lens forming mold works, it is necessary to heat, extrude, and then cool the material to form a complete lens. Since heating will make the core temperature of the lens forming mold very high, the lens cannot be quickly demolded, resulting in low production efficiency. At the same time, the high temperature inside the mold will also generate a large amount of thermal stress, which will cause fatigue damage to the mold material and reduce the strength and toughness of the lens forming mold.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A lens forming mold includes a lower pressing seat. Two heating punches are symmetrically arranged at both ends of the bottom of the lower pressing seat. A forming seat is arranged at the bottom of the lower pressing seat. Two forming female dies are symmetrically arranged at both ends of the top of the forming seat. An installation base is arranged at the bottom of the forming seat. A hot water suction pipe is arranged at the bottom of the two forming female dies. One end of the bottom of the hot water suction pipe is provided with a shunt air-cooled water pipe component. The other end of the hot water suction pipe is provided with a water delivery pipe. A cold air delivery pipe is arranged at one end of the shunt air-cooled water pipe component close to the water delivery pipe. An outlet pipe is arranged at the bottom of the shunt air-cooled water pipe component;
[0007] The shunt air-cooled water pipe component includes a plurality of inflow pipes. A plurality of triangular shunt pipes are evenly spaced at the bottom of the plurality of inflow pipes. A water outflow pipe is arranged at the bottom of the plurality of triangular shunt pipes. A plurality of heat dissipation copper sheets are evenly spaced on the outside of the triangular shunt pipes.
[0008] Furthermore, a plurality of conical grooves are evenly spaced on the top of the forming seat. Two die mounting grooves are symmetrically arranged at both ends of the top of the forming seat. The forming seat is fixedly connected to the mounting base. The pressing seat includes a pressing base. A plurality of conical pins are evenly spaced on the bottom of the pressing base. Two punch mounting grooves are symmetrically arranged at both ends of the bottom of the pressing base. The plurality of conical pins are fixedly connected to the pressing base, and the conical pins are respectively slidably connected to the plurality of conical grooves.
[0009] Furthermore, the two heating punches are movably mounted on the pressing base through the two punch mounting grooves, and the two forming dies are movably mounted on the forming seat through the two die mounting grooves.
[0010] Furthermore, two arc grooves are arranged at both ends of the top of the hot water suction pipe. The hot water suction pipe is slidably connected to the forming seat. The top of the hot water suction pipe is closely attached to the bottom of the two forming dies through the two arc grooves respectively.
[0011] Furthermore, the water delivery pipe is fixedly connected to one end of the hot water suction pipe. The tops of the plurality of water inlet pipes are fixedly connected to the bottom of the other end of the hot water suction pipe. The tops of the plurality of triangular flow dividing pipes are fixedly connected to the water inlet pipes. The bottom of the triangular flow dividing pipe is fixedly connected to the water outlet pipe. The bottom of the water outlet pipe is fixedly connected to the water discharge pipe. The plurality of heat dissipation copper sheets are fixedly connected to the triangular flow dividing pipe.
[0012] Furthermore, the cold air delivery pipe is fixedly connected to the mounting base, and the other end of the cold air delivery pipe is fixedly connected to the plurality of heat dissipation copper sheets.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. By providing the pressing seat in the present utility model, two heating punches are symmetrically arranged at both ends of the bottom of the pressing seat, and a forming seat is arranged at the bottom of the pressing seat. Two forming dies are symmetrically arranged at both ends of the top of the forming seat. In this process, by movably mounting the heating punches and the forming dies on the punch mounting grooves at the bottom of the pressing base and the die mounting grooves at the top of the forming seat respectively, the damaged heating punches and forming dies after long-term use can be quickly replaced, ensuring the strength and toughness of the lens forming die, and reducing the waste caused by replacing the die, thereby reducing the production cost.
[0015] 2. The utility model is provided with a hot water absorption pipe, one end of the bottom of the hot water absorption pipe is provided with a shunt air cooling water pipe component, the other end of the hot water absorption pipe is provided with a water delivery pipe, the shunt air cooling water pipe component is provided with a cold air delivery pipe near one end of the water delivery pipe, the bottom of the shunt air cooling water pipe component is provided with a water outlet pipe, the shunt air cooling water pipe component includes a plurality of inflow guide pipes, a plurality of triangular shunt pipes are evenly spaced at the bottom of the plurality of inflow guide pipes, a plurality of triangular shunt pipes are evenly spaced at the bottom of the plurality of triangular shunt pipes, a plurality of heat dissipation copper sheets are evenly spaced at the outside of the triangular shunt pipes. In this process, the plurality of triangular shunt pipes are in contact with the plurality of heat dissipation copper sheets, thereby increasing the contact area between the water flow inside the triangular shunt pipe and the heat dissipation copper sheets, so that the heat absorbed by the water flow can be quickly transferred out, and the cold air blown out by the cold air delivery pipe is cooled, thereby effectively cooling the two forming concave dies and improving the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the installation structure of the utility model when viewed from above;
[0018] Figure 3 This is a schematic diagram of the installation structure of the hot water absorption pipe of the utility model;
[0019] Figure 4 This is a schematic diagram of the installation structure of the split air-cooled water pipe component of the utility model;
[0020] Figure markings: 1. lower pressure seat; 101. pressure seat; 102. tapered pin; 103. punch mounting groove; 2. heating punch; 3. forming seat; 301. tapered groove; 302. die mounting groove; 4. forming die; 5. mounting base; 6. heat absorbing water pipe; 601. arc groove; 7. shunt air cooling water pipe component; 701. diversion inlet pipe; 702. triangular diversion pipe; 703. diversion outlet pipe; 704. heat dissipation copper sheet; 8. water pipe; 9. cold air delivery pipe; 10. outlet pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 - 4, the present utility model provides a technical solution: a lens forming mold, including a lower pressing seat 1, two heating punches 2 are symmetrically arranged at both ends of the bottom of the lower pressing seat 1, a forming seat 3 is arranged at the bottom of the lower pressing seat 1, two forming female dies 4 are symmetrically arranged at both ends of the top of the forming seat 3, an installation base 5 is arranged at the bottom of the forming seat 3, a hot water suction pipe 6 is arranged at the bottom of the two forming female dies 4, a shunt air-cooled water pipe component 7 is arranged at one end of the bottom of the hot water suction pipe 6, a water delivery pipe 8 is arranged at the other end of the hot water suction pipe 6, a cold air delivery pipe 9 is arranged at one end of the shunt air-cooled water pipe component 7 close to the water delivery pipe 8, and a water outlet pipe 10 is arranged at the bottom of the shunt air-cooled water pipe component 7;
[0023] The shunt air-cooled water pipe component 7 includes a plurality of inflow pipes 701, a plurality of triangular shunt pipes 702 are evenly spaced at the bottom of the plurality of inflow pipes 701, a discharge pipe 703 is arranged at the bottom of the plurality of triangular shunt pipes 702, and a plurality of heat dissipation copper sheets 704 are evenly spaced on the outer side of the triangular shunt pipes 702.
[0024] A plurality of tapered grooves 301 are evenly spaced at the top of the forming seat 3, two female die installation grooves 302 are symmetrically arranged at both ends of the top of the forming seat 3, the forming seat 3 is fixedly connected to the installation base 5, the lower pressing seat 1 includes a pressing seat 101, a plurality of tapered pins 102 are evenly spaced at the bottom of the pressing seat 101, two punch installation grooves 103 are symmetrically arranged at both ends of the bottom of the pressing seat 101, the plurality of tapered pins 102 are fixedly connected to the pressing seat 101, and the tapered pins 102 are respectively slidably connected to the plurality of tapered grooves 301 at the top of the forming seat 3. In this embodiment, by arranging a plurality of tapered pins 102, it is easier to insert into the tapered grooves 301 at the top of the forming seat 3 during the process of the lower pressing seat 1 pressing downwards, improving the processing stability of the device.
[0025] The two heating punches 2 are movably installed on the pressing seat 101 through the two punch installation grooves 103, and the two forming female dies 4 are movably installed on the forming seat 3 through the two female die installation grooves 302.
[0026] Two arc-shaped grooves 601 are arranged at both ends of the top of the hot water suction pipe 6, the hot water suction pipe 6 is slidably connected to the forming seat 3, and the top of the hot water suction pipe 6 is closely attached to the bottom of the two forming female dies 4 through the two arc-shaped grooves 601 respectively. In this embodiment, by arranging the two arc-shaped grooves 601, the top of the hot water suction pipe 6 is more closely attached to the bottom of the forming female die 4, making it easier to absorb the heat inside the forming female die 4 and facilitating rapid cooling.
[0027] The water delivery pipe 8 is fixedly connected to one end of the hot water suction pipe 6. The tops of multiple water inlet pipes 701 are fixedly connected to the bottom of the other end of the hot water suction pipe 6. The tops of multiple triangular shunt pipes 702 are fixedly connected to the water inlet pipes 701. The bottoms of the triangular shunt pipes 702 are fixedly connected to the water outlet pipes 703. The bottoms of the water outlet pipes 703 are fixedly connected to the water discharge pipe 10. Multiple heat dissipation copper sheets 704 are fixedly connected to the triangular shunt pipes 702. In this embodiment, by providing multiple triangular shunt pipes 702, the heat dissipation area of the internal water flow can be increased, thereby improving the heat dissipation efficiency.
[0028] The cold air delivery pipe 9 is fixedly connected to the mounting base 5. The other end of the cold air delivery pipe 9 is fixedly connected to multiple heat dissipation copper sheets 704. In this embodiment, by providing the cold air delivery pipe 9, cold air can be sent in, come into contact with the surfaces of the triangular shunt pipes 702 and the heat dissipation copper sheets 704, and take away the heat to achieve rapid cooling.
[0029] Working principle: The lower pressing seat 101 presses down, causing multiple tapered pins 102 to insert into the tapered grooves 301. The heating punch 2 and the forming die 4 are closed to heat and extrude the internal material. The heating die stops heating. Low-temperature cooling water is sent into the hot water suction pipe 6 through the water delivery pipe 8. The top of the hot water suction pipe 6 is attached to the bottom of the forming die 4 through the arc-shaped groove 601 to absorb the heat inside the forming die 4 and transfer it to the cooling water. The cooling water that has absorbed the heat flows into the multiple triangular shunt pipes 702 through the multiple water inlet pipes 701, and then transfers the internal heat to the multiple external heat dissipation copper sheets 704. At this time, the cold air delivery pipe 9 sends in cold air, which comes into contact with the triangular shunt pipes 702 and the heat dissipation copper sheets 704 to take away the heat and cool the cooling water. The cooled cooling water flows into the water discharge pipe 10 through the multiple water outlet pipes 703 for subsequent recycling.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lens forming mold, characterized in that: It includes a lower pressing seat (1), at both ends of the bottom of the lower pressing seat (1), two heating punches (2) are symmetrically arranged, at the bottom of the lower pressing seat (1), a forming seat (3) is arranged, at both ends of the top of the forming seat (3), two forming female dies (4) are symmetrically arranged, at the bottom of the forming seat (3), a mounting base (5) is arranged, at the bottom of the two forming female dies (4), a hot water suction pipe (6) is arranged, at one end of the bottom of the hot water suction pipe (6), a shunt air-cooled water pipe component (7) is arranged, at the other end of the hot water suction pipe (6), a water delivery pipe (8) is arranged, at one end of the shunt air-cooled water pipe component (7) close to the water delivery pipe (8), a cold air delivery pipe (9) is arranged, at the bottom of the shunt air-cooled water pipe component (7), a water outlet pipe (10) is arranged; The shunt air-cooled water pipe component (7) includes a plurality of inflow pipes (701), at the bottom of the plurality of inflow pipes (701), a plurality of triangular shunt pipes (702) are evenly spaced, at the bottom of the plurality of triangular shunt pipes (702), an outflow pipe (703) is arranged, and a plurality of heat dissipation copper sheets (704) are evenly spaced on the outside of the triangular shunt pipes (702).
2. The lens forming mold according to claim 1, wherein: At the top of the forming seat (3), a plurality of conical grooves (301) are evenly spaced, at both ends of the top of the forming seat (3), two female die mounting grooves (302) are symmetrically arranged, the forming seat (3) is fixedly connected to the mounting base (5), the lower pressing seat (1) includes a pressing seat (101), at the bottom of the pressing seat (101), a plurality of conical pins (102) are evenly spaced, at both ends of the bottom of the pressing seat (101), two punch mounting grooves (103) are symmetrically arranged, the plurality of conical pins (102) are fixedly connected to the pressing seat (101), and the conical pins (102) are respectively slidably connected to the plurality of conical grooves (301).
3. The lens forming mold according to claim 2, wherein: The two heating punches (2) are movably mounted on the pressing seat (101) through the two punch mounting grooves (103), and the two forming female dies (4) are movably mounted on the forming seat (3) through the two female die mounting grooves (302).
4. The lens forming mold according to claim 3, wherein: At both ends of the top of the hot water suction pipe (6), two arc grooves (601) are arranged, the hot water suction pipe (6) is slidably connected to the forming seat (3), and the top of the hot water suction pipe (6) is in close fit with the bottom of the two forming female dies (4) respectively through the two arc grooves (601).
5. A lens forming mold according to claim 1, characterized in that: The water delivery pipe (8) is fixedly communicated with one end of the hot water suction pipe (6), the tops of the plurality of inflow pipes (701) are fixedly communicated with the bottom of the other end of the hot water suction pipe (6), the tops of the plurality of triangular shunt pipes (702) are fixedly communicated with the inflow pipes (701), the bottoms of the triangular shunt pipes (702) are fixedly connected to the outflow pipe (703), the bottom of the outflow pipe (703) is fixedly communicated with the water outlet pipe (10), and the plurality of heat dissipation copper sheets (704) are fixedly connected to the triangular shunt pipes (702).
6. The lens forming mold according to claim 1, wherein: The cold air delivery pipe (9) is fixedly connected to the mounting base (5), and the other end of the cold air delivery pipe (9) is fixedly connected to the plurality of heat dissipation copper sheets (704).