Finished product damage prevention taking-out structure of injection molding machine

By designing material extraction components and pushing components in the injection molding machine, and using elastic force and vibration to assist in the separation of materials, the damage problem when material separation is blocked is solved, and efficient and non-destructive material removal is achieved.

CN223115769UActive Publication Date: 2025-07-18TIANJIN ZHONGHUAN XINYU TECH CO LTD
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Patent Information

Application Number
CN202422414955.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-18
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

During the material removal process of the injection molding machine, it is easy to be damaged when the material separation is blocked, affecting the quality of the injection molding processing.

Method used

A finished product anti-loss removal structure of injection molding machine is designed, including material removal assembly and push assembly. It provides additional thrust through the cooperation of the push rod and the elastic assembly, and assists in separation through vibrating assembly when the material is blocked to prevent material damage.

Benefits of technology

Effectively prevent material damage during separation, ensure the quality of injection molding, and improve material removal efficiency and product integrity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a finished product anti-damage taking-out structure of an injection molding machine. The finished product anti-damage taking-out structure comprises an injection molding machine body, a workbench is arranged on the injection molding machine body, a female die is arranged at the upper end of the workbench, a lifting table is connected to the injection molding machine body in a lifting mode, and a male die is arranged at the lower end of the lifting table. According to the finished product damage-prevention taking-out structure of the injection molding machine, after injection molding is conducted on the injection molding machine, the material taking-out assembly and the pushing assembly are matched with each other to assist the taking operation of formed materials, and in the discharging process, when separation of the pushed materials is blocked, the push rod can be pushed to abut against the materials with larger force through transmission, so that the materials are prevented from being damaged. The material separating and stripping device is simple in structure and convenient to operate, facilitates normal separation and stripping operation of auxiliary materials, can also assist rapid separation and stripping operation of blocked materials through the vibration effect, prevents the materials from being damaged due to continuous extrusion and pushing of the blocked materials, and guarantees the injection molding machining quality of the injection molding machine on the materials.
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Description

Technical Field

[0001] The utility model belongs to the technical field of injection molding machine processing, and specifically relates to a structure for preventing damage to finished products of an injection molding machine during extraction. Background Art

[0002] During the processing of an injection molding machine, in order to ensure the extraction efficiency of the material after injection molding, a material extraction mechanism is required to push and separate the molded injection material. During the process of pushing and separating the material, when the separation of the material is blocked and the material is continuously pushed and separated, the material is likely to be damaged under the action of extrusion pressure, affecting the injection molding quality of the material by the injection molding machine.

[0003] In view of this, the present utility model is specifically proposed. Summary of the Utility Model

[0004] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present utility model is:

[0005] A structure for preventing damage to finished products of an injection molding machine during extraction, including an injection molding machine body. A workbench is arranged on the injection molding machine body. A concave mold is opened at the upper end of the workbench. A lifting table is connected to the injection molding machine body in a liftable manner. A convex mold is arranged at the lower end of the lifting table. A feeding component for assisting in feeding during the injection molding process is arranged on the lifting table. It further includes:

[0006] A material extraction component arranged on the workbench for assisting in extracting the material after injection molding. The material extraction component includes a chute opened at the bottom of the concave mold. A push rod for assisting in extracting the material is slidably connected to the chute. An installation cavity is opened inside the workbench. A pushing component for pushing the push rod is arranged inside the installation cavity;

[0007] The pushing component includes a lifting plate arranged inside the installation cavity. A lifting component for lifting the lifting plate is arranged inside the installation cavity. An installation plate is arranged above the lifting plate. One end of the push rod is fixed to the installation plate. An elastic force component connected by elastic force is arranged between the lifting plate and the installation plate. A knocking component for knocking the installation plate after the discharge is blocked is arranged on the installation plate.

[0008] The elastic force component includes a plurality of sets of sleeves fixed to the lower end of the installation plate. A sliding rod is slidably connected to the sleeve. One end of the sliding rod is fixed to the lifting plate. Springs are sleeved outside each set of sleeves. Two ends of the spring are respectively connected to the lifting plate and the installation plate.

[0009] There are two sets of the knocking components symmetrically arranged below the mounting plate. The knocking component includes a driving disk arranged below the mounting plate, and rubber protrusions for abutting and pushing against the mounting plate are fixed around the driving disk. A rotating component for rotating the driving disk is arranged on the mounting plate.

[0010] The rotating component includes two sets of support frames fixed at the lower end of the mounting plate. A rotating shaft is rotatably connected to the support frames. The driving disks on the two sets of knocking components are respectively fixed at both ends of the rotating shaft. A transmission component for transmitting power to the rotating shaft is arranged between the rotating shaft and the lifting plate.

[0011] The transmission component includes a gear fixed on the rotating shaft, and a rack fixed on the lifting plate for meshing and transmitting power with the gear.

[0012] The lifting component includes a fixed frame fixed inside the installation cavity, and a cylinder for driving the lifting of the lifting plate is installed on the fixed frame.

[0013] The utility model has the following beneficial effects compared with the prior art:

[0014] For the finished product anti-damage taking-out structure of the injection molding machine of the utility model, after the injection molding machine finishes injection molding, through the mutual cooperation of the material taking-out component and the pushing component, the material taking operation of the formed material is assisted. And during the discharging process, when the pushed material is blocked from separating, through transmission, it can not only push the push rod to abut against the material with a greater force, facilitating the normal separation and demolding operation of the material, but also assist the quick separation and demolding operation of the blocked material through the vibration effect, preventing the material from being continuously extruded and pushed after being blocked, which may cause damage to the material, and ensuring the injection molding quality of the material by the injection molding machine.

[0015] The following further describes in detail the specific implementation manners of the utility model with reference to the accompanying drawings. Description of the Drawings

[0016] In the drawings:

[0017] Figure 1 is the overall external structure schematic diagram of the utility model;

[0018] Figure 2 is the workbench structure schematic diagram of the utility model;

[0019] Figure 3 is the structure schematic diagram of the material taking-out component and the lifting component of the utility model;

[0020] Figure 4 is the structure schematic diagram of the pushing component, the elastic force component, the knocking component and the rotating component of the utility model.

[0021] In the figure: 101 - injection molding machine body; 102 - workbench; 103 - female mold; 104 - lifting platform; 105 - injection feeding assembly; 106 - male mold; 201 - chute; 202 - push rod; 203 - installation cavity; 401 - lifting plate; 402 - mounting plate; 501 - fixing bracket; 502 - cylinder; 601 - sleeve; 602 - sliding rod; 603 - spring; 701 - driving disc; 702 - rubber protrusion; 801 - support frame; 802 - rotating shaft; 901 - gear; 902 - rack. Specific embodiments

[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments in conjunction with the accompanying drawings in the embodiments of the present utility model. The following embodiments are used to illustrate the present utility model.

[0023] As Figures 1 to 4 shown, a structure for preventing damage to and taking out finished products of an injection molding machine includes an injection molding machine body 101. A workbench 102 is provided on the injection molding machine body 101. A female mold 103 is opened at the upper end of the workbench 102. A lifting platform 104 is liftably connected to the injection molding machine body 101. A male mold 106 is provided at the lower end of the lifting platform 104. An injection feeding assembly 105 for assisting in injection feeding during the injection molding process is provided on the lifting platform 104. It further includes:

[0024] A material taking-out assembly provided on the workbench 102 for assisting in taking out the material after injection molding. The material taking-out assembly includes a chute 201 opened at the bottom of the female mold 103. A push rod 202 for assisting in taking out the material is slidably connected to the chute 201. An installation cavity 203 is opened inside the workbench 102. A pushing assembly for pushing the push rod 202 is provided inside the installation cavity 203;

[0025] The pushing assembly includes a lifting plate 401 provided inside the installation cavity 203. A lifting assembly for lifting the lifting plate 401 is provided inside the installation cavity 203. A mounting plate 402 is provided above the lifting plate 401. One end of the push rod 202 is fixed to the mounting plate 402. An elastic force assembly connected by elastic force is provided between the lifting plate 401 and the mounting plate 402. A knocking assembly for knocking the mounting plate 402 when the material discharge is blocked is provided on the mounting plate 402; By driving the lifting plate 401 to move upward through the lifting assembly, during the upward movement of the lifting plate 401, the mounting plate 402 and the push rod 202 on the mounting plate 402 are driven to move upward through the elastic force assembly. During the upward movement of the push rod 202, the upper end of the push rod 202 abuts against the formed material inside the female mold 103 to push the material, assisting in the material taking-out operation of the formed material;

[0026] It should be noted here that after the injection molding machine completes injection molding, through the mutual cooperation of the material extraction component and the pushing component, the material extraction operation of the auxiliary molded material is assisted. During the discharging process, when the separation of the pushed material is blocked, through transmission, the push rod 202 can be pushed to resist the material with a greater force, facilitating the normal separation and demolding operation of the material. At the same time, the vibration effect can also assist the rapid separation and demolding operation of the blocked material, preventing the material from being continuously extruded and pushed after being blocked, which may cause damage to the material, and ensuring the injection processing quality of the injection molding machine for the material.

[0027] The elastic component includes multiple sets of sleeves 601 fixed to the lower end of the mounting plate 402. A sliding rod 602 is slidably connected to the sleeve 601. One end of the sliding rod 602 is fixed to the lifting plate 401. A spring 603 is sleeved outside each set of sleeves 601. The two ends of the spring 603 are respectively connected to the lifting plate 401 and the mounting plate 402. During the process of pushing and extracting materials, when the separation of the pushed material is blocked, the movement of the push rod 202 and the mounting plate 402 is limited by the material. As the lifting plate 401 continues to move, the lifting plate 401 moves towards the mounting plate 402 in a contracting manner. During the movement process, each sliding rod 602 is pushed to slide on each sleeve 601, and the spring 603 is deformed by force to generate elastic force. Through the elastic force of the spring 603, the push rod 202 on the mounting plate 402 is pushed to resist the material with a greater force, facilitating the normal separation and demolding operation of the material.

[0028] Two sets of knocking components are symmetrically arranged below the mounting plate 402. The knocking component includes a driving disk 701 arranged below the mounting plate 402. Rubber protrusions 702 for pushing against the mounting plate 402 are fixed around the driving disk 701. A rotating component for rotating the driving disk 701 is arranged on the mounting plate 402. The rotating component includes two sets of support frames 801 fixed to the lower end of the mounting plate 402. A rotating shaft 802 is rotatably connected to the support frames 801. The driving disks 701 of the two sets of knocking components are respectively fixed to both ends of the rotating shaft 802. A transmission component for transmitting power to the rotating shaft 802 is arranged between the rotating shaft 802 and the lifting plate 401. Through the transmission component, the rotating shaft 802 is driven to rotate on the support frames 801. During the rotation process, the driving disk 701 is driven to rotate. During the rotation process of the driving disk 701, each rubber protrusion 702 is driven to sequentially push against the mounting plate 402, causing the mounting plate 402, the push rod 202, and the resisted material to vibrate. Through the vibration effect, the rapid separation and demolding operation of the blocked material is assisted.

[0029] The transmission assembly includes a gear 901 fixed on a rotating shaft 802, and a rack 902 for meshing and driving with the gear 901 is fixed on the lifting plate 401; during the process of the lifting plate 401 shrinking and moving towards the mounting plate 402, the rack 902 is driven to rotate. During the movement of the rack 902, through the meshing transmission between the rack 902 and the gear 901, the rotating shaft 802 is driven to rotate on the support frame 801.

[0030] The lifting assembly includes a fixing frame 501 fixed inside the installation cavity 203, and a cylinder 502 for driving the lifting of the lifting plate 401 is installed on the fixing frame 501; through the cylinder 502 on the fixing frame 501, it is convenient to assist the lifting movement of the lifting plate 401.

[0031] During the processing of the injection molding machine, the injection molding machine body 101 drives the lifting table 104 to descend, so that the punch 106 moves into the inside of the die 103. After the descending movement, through the injection function of the injection material assembly 105 and the forming function of the punch 106 and the die 103, the injection molding of the material is completed;

[0032] After the material is injection molded, the lifting assembly drives the lifting plate 401 to move upward. During the upward movement of the lifting plate 401, the mounting plate 402 and the push rod 202 on the mounting plate 402 are driven to move upward through the elastic force assembly. During the upward movement of the push rod 202, the upper end of the push rod 202 abuts against the formed material inside the die 103, pushing the material to assist the material taking operation of the formed material;

[0033] During the process of pushing and taking the material, when the separation of the pushed material is blocked, the movement of the push rod 202 and the mounting plate 402 is limited by the material. As the lifting plate 401 continues to move, the lifting plate 401 shrinks and moves towards the mounting plate 402. During the movement, each group of sliding rods 602 are respectively pushed to slide on each group of sleeves 601 and the spring 603 is deformed by force to generate elastic force. Through the elastic force of the spring 603, the push rod 202 on the mounting plate 402 abuts against the material with a greater force, which is convenient to assist the normal separation and demoulding operation of the material. And during the process of the lifting plate 401 shrinking and moving towards the mounting plate 402, the rack 902 is driven to rotate. During the movement of the rack 902, through the meshing transmission between the rack 902 and the gear 901, the rotating shaft 802 is driven to rotate on the support frame 801. During the rotation process, the driving disc 701 is driven to rotate. During the rotation of the driving disc 701, each group of rubber protrusions 702 are driven to abut against the mounting plate 402 in turn, causing the mounting plate 402, the push rod 202 and the blocked material to vibrate. Through the vibration effect, the rapid separation and demoulding operation of the blocked material is assisted, preventing the material from being continuously squeezed and pushed after being blocked, which may cause damage to the material, and ensuring the injection processing quality of the injection molding machine for the material.

Claims

1. A finished product anti-damage extraction structure for an injection molding machine, comprising: An injection molding machine body (101), on which a workbench (102) is provided. A female mold (103) is opened at the upper end of the workbench (102). A lifting table (104) is connected to the injection molding machine body (101) in a liftable manner. A male mold (106) is provided at the lower end of the lifting table (104). A feeding component (105) for assisting in feeding during the injection molding process is provided on the lifting table (104); It is characterized in that it further comprises: A material extraction component provided on the workbench (102) for assisting in extracting materials after injection molding. The material extraction component includes a chute (201) opened at the bottom of the female mold (103). A push rod (202) for assisting in material extraction is slidably connected to the chute (201). An installation cavity (203) is opened inside the workbench (102). A pushing component for pushing the push rod (202) is provided inside the installation cavity (203); The pushing component includes a lifting plate (401) provided inside the installation cavity (203). A lifting component for lifting the lifting plate (401) is provided inside the installation cavity (203). An installation plate (402) is provided above the lifting plate (401). One end of the push rod (202) is fixed to the installation plate (402). An elastic force component connected by elastic force is provided between the lifting plate (401) and the installation plate (402). A knocking component for knocking the installation plate (402) after the material discharge is blocked is provided on the installation plate (402).

2. The finished product anti-damage extraction structure of an injection molding machine according to claim 1, characterized in that, The elastic force component includes multiple groups of sleeves (601) fixed to the lower end of the installation plate (402). A sliding rod (602) is slidably connected to the sleeve (601). One end of the sliding rod (602) is fixed to the lifting plate (401). A spring (603) is sleeved outside each group of sleeves (601). The two ends of the spring (603) are respectively connected to the lifting plate (401) and the installation plate (402).

3. The finished product anti-damage extraction structure of an injection molding machine according to claim 1, characterized in that Two groups of knocking components are symmetrically provided below the installation plate (402). The knocking component includes a driving disk (701) provided below the installation plate (402). Rubber protrusions (702) for abutting and pushing against the installation plate (402) are fixed around the driving disk (701). A rotating component for rotating the driving disk (701) is provided on the installation plate (402).

4. The finished product anti-damage extraction structure of an injection molding machine according to claim 3, characterized in that, The rotating component includes two groups of support frames (801) fixed to the lower end of the installation plate (402). A rotating shaft (802) is rotatably connected to the support frames (801). The driving disks (701) on the two groups of knocking components are respectively fixed to the two ends of the rotating shaft (802). A transmission component for transmitting the rotating shaft (802) is provided between the rotating shaft (802) and the lifting plate (401).

5. The finished product anti-damage extraction structure of an injection molding machine according to claim 4, characterized in that, The transmission component includes a gear (901) fixed to the rotating shaft (802). A rack (902) for meshing and transmitting with the gear (901) is fixed to the lifting plate (401).

6. The finished product anti-damage extraction structure of an injection molding machine according to claim 1, characterized in that, The lifting assembly includes a fixing frame (501) fixed inside the installation cavity (203), and a cylinder (502) for driving the lifting of the lifting plate (401) is installed on the fixing frame (501).