Automatic filling machine

By designing a detachable conveyor table and filling machine base structure, and using vacuum adsorption and magnetic fixation methods, the adaptability of existing automatic filling machines to bottles of different specifications is solved, and efficient filling and low-cost maintenance are achieved.

CN223116782UActive Publication Date: 2025-07-18GUANGZHOU JIAQIAN MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421857696.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-07-18
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The existing automatic filling machine requires manual adjustment of the bottle position, and cannot adapt to bottles of different specifications, which is cost-effective and inefficient.

Method used

A detachable conveyor table and filling machine base structure is designed, and vacuum adsorption and magnetic fixation methods are adopted, combined with the detachable filling machine base and lifting structure to achieve automatic adaptation and efficient maintenance of multi-special bottles.

Benefits of technology

It improves filling efficiency, reduces maintenance costs, expands the scope of application, and can adapt to containers of different specifications for filling.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223116782U_ABST
    Figure CN223116782U_ABST
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Abstract

The utility model discloses an automatic filling machine which comprises a machine frame, a detachable conveying table, a mounting frame, a material storage system and a filling system are arranged on the machine frame, the material storage system is arranged on the mounting frame and connected with the filling system, the filling system comprises a plurality of filling machine bases, and the filling machine bases are arranged on the mounting frame. The filling machine bases are distributed along the inner edge of the conveying table, each filling machine base comprises a pressurizing barrel and a base arranged at the bottom of the pressurizing barrel, the filling machine bases are detachably connected with the conveying table, and a mounting structure used for being connected with the conveying table is arranged on each filling machine base; the material storage system comprises a storage box and a plurality of conveying guide pipes sequentially connected with a pressurizing barrel, the pressurizing barrel is connected with the filling machine base through a base, and the filling machine base is further provided with a lifting structure connected with the base. The eight filling machine bases are adopted as a whole, the filling efficiency is high, meanwhile, a traditional clamp is abandoned, and therefore the application range is widened, and containers of different specifications can be filled.
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Description

Technical Field

[0001] The utility model relates to the technical field of filling equipment, in particular to an automatic filling machine. Background Technique

[0002] Under the development trend of industrial automation, the emergence of automatic filling machines has greatly improved work efficiency and reduced labor intensity. However, for current automatic filling machines, especially aqueous solution filling machines, in order to make the filling bottles match the filling speed of the filling machine, it is necessary for workers to place multiple filling bottles at equal intervals when placing the filling bottles on the conveying device; in addition, when the sizes of the filling bottles are inconsistent, the filling machine cannot adjust the clamping diameter or needs to stop the machine to replace the fixture; moreover, the overall structure is not detachable, resulting in high maintenance costs and low filling efficiency. Content of the Utility Model

[0003] In order to overcome the deficiencies of the prior art solutions, the utility model provides an automatic filling machine, which can effectively solve the problems raised in the background technique.

[0004] The technical solution adopted by the utility model to solve its technical problems is as follows:

[0005] An automatic filling machine, including a frame, on which a detachable conveying table, a mounting frame, a material storage system and a filling system are provided. The material storage system is arranged on the mounting frame, the material storage system is connected to the filling system, the filling system includes a number of filling machine seats, the filling machine seats are distributed along the inner edge of the conveying table, the filling machine seat includes a pressure boosting barrel and a base arranged at the bottom of the pressure boosting barrel, the filling machine seat is detachably connected to the conveying table, the filling machine seat is provided with a mounting structure for connecting the conveying table, the material storage system includes a storage tank and a number of conveying conduits sequentially connecting the pressure boosting barrels, the pressure boosting barrel is connected to the filling machine seat through the base, and the filling machine seat is also provided with a lifting structure for connecting the base;

[0006] The mounting structure includes a guide post and a locking member. The guide post is arranged at the bottom of the filling machine seat, and the guide post passes through the conveying table. The conveying table is provided with a card slot corresponding to the position of the locking member. The locking member is composed of two movable lock bars. The lock bars are horizontally arranged on the guide post, and a movable cavity is formed in the guide post. The lock bars stretch and move to both sides of the guide post through the movable cavity.

[0007] As a further description of the above technical solution, the frame includes two arc-shaped support feet, the support feet are fixed to the bottom of the conveying table by screws, the conveying table is oblong, the conveying table is provided with a number of filling stations for conveying vessels, and the two ends of the conveying table are respectively provided with a feeding port and a discharging port.

[0008] As a further description of the above technical solution, the conveying direction of the conveying table is clockwise or counterclockwise, and a vacuum adsorption seat or a magnetic adsorption seat is provided at the filling station.

[0009] As a further description of the above technical solution, a driving member connecting the base is provided on the filling machine base, and the base moves along the Y-axis direction of the filling machine base through a lifting structure and the driving member. The driving member includes a cylinder and a guide rod.

[0010] As a further description of the above technical solution, the lifting mechanism includes a slide rail and a slide seat. The slide rails are symmetrically arranged on both sides of the filling machine base, the slide seat is connected to the slide rail, and the slide seat is fixedly arranged on the base.

[0011] As a further description of the above technical solution, a sensor and a filling head are provided on the base. The filling head is connected to a pressurizing barrel, and the filling head is horizontally arranged with the conveying table.

[0012] As a further description of the above technical solution, the storage box is arranged above the conveying table. Support members are connected to both ends of the storage box, and the support members are fixedly connected to the mounting frame. The support members include a first support arm and a second support arm. The first support arm is vertically arranged on the second support arm.

[0013] As a further description of the above technical solution, a hollow cavity is provided inside both the first support arm and the second support arm, and a material replenishment conveying pipe connecting the storage box is provided in the hollow cavity.

[0014] As a further description of the above technical solution, the conveying ducts are symmetrically arranged on both sides of the storage box, and the conveying ducts are respectively connected to the tops of the pressurizing barrels in a one-to-one correspondence. A telescopic duct that can be telescoped up and down is provided at the connection between the conveying duct and the pressurizing barrel.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] The automatic filling machine of the present utility model has at least one of the following beneficial effects during use:

[0017] After installing multiple independent filling machine bases on the conveying table, the filling efficiency can be greatly improved. At the same time, the filling machine bases are installed on the conveying table in a detachable manner. This structure can timely replace the filling machine base with problems that need to be repaired, and continue the filling operation after replacing the good filling machine base. While improving the efficiency, it is also convenient for detection and maintenance, and the reliability is stronger. As a whole, eight filling machine bases are adopted and are sequentially arranged on the conveying table. At the same time, a filling station for fixing containers is provided on the conveying table. The filling station uses vacuum adsorption fixation and magnetic adsorption methods to fix, abandoning the traditional fixture, thereby expanding the applicable range and being able to fill containers of different specifications. Brief Description of the Drawings

[0018] Figure 1 This is a schematic diagram of the overall structure of the automatic filling machine of the present utility model;

[0019] Figure 2 This is a schematic top view structure diagram of the automatic filling machine of the present utility model;

[0020] Figure 3 This is a schematic side view structure diagram of the automatic filling machine of the present utility model;

[0021] Figure 4 This is a schematic perspective view structure diagram of the automatic filling machine of the present utility model;

[0022] Figure 5 For the present utility model Figure 4 Schematic diagram of the structure of part A in

[0023] Reference numerals in the figure:

[0024] 1. Frame; 2. Conveyor table; 201. Feed inlet; 202. Discharge outlet; 203. Filling station; 3. Material storage system; 301. Storage tank; 302. Delivery conduit; 303. Telescopic conduit; 4. Filling system; 401. Filling machine base; 402. Pressure boosting barrel; 403. Base; 404. Filling head; 405. Sensor; 406. Locking member; 407. Guide post; 408. Cylinder; 409. Guide rod; 410. Slide rail; 411. Slide seat; 5. Mounting frame; 501. Support member; 502. First support arm; 503. Second support arm. Detailed Embodiment

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Such as Figures 1-5As shown in the figure, the utility model provides an automatic filling machine, which includes a frame 1. A detachable conveying table 2, a mounting frame 5, a material storage system 3 and a filling system 4 are arranged on the frame 1. The material storage system 3 is arranged on the mounting frame 5. The material storage system 3 is connected to the filling system 4. The filling system 4 includes a number of filling machine seats 401, which are distributed along the inner edge of the conveying table 2. The filling machine seat 401 includes a pressure boosting barrel 402 and a base 403 arranged at the bottom of the pressure boosting barrel 402. The filling machine seat 401 is detachably connected to the conveying table 2. The filling machine seat 401 is provided with a mounting structure for connecting the conveying table 2. The material storage system 3 includes a storage tank 301 and a number of conveying conduits 302 that are sequentially connected to the pressure boosting barrel 402. The pressure boosting barrel 402 is connected to the filling machine seat 401 through the base 403. The filling machine seat 401 is also provided with a lifting structure for connecting the base 403.

[0027] In this embodiment, after installing multiple independent filling machine seats 401 on the conveying table 2, the filling efficiency can be greatly improved. At the same time, the filling machine seat 401 is installed on the conveying table 2 in a detachable manner. This structure can timely replace the filling machine seat 401 with problems that need to be repaired, and continue the filling operation after replacing it with a good filling machine seat 401. While improving the efficiency, it is also convenient for detection and maintenance, and the reliability is stronger. A total of eight filling machine seats 401 are adopted, which are sequentially arranged on the conveying table 2. At the same time, a filling station 203 for fixing the container is arranged on the conveying table 2. The filling station 203 uses vacuum adsorption fixation and magnetic attraction to fix, abandoning the traditional fixture, thereby expanding the applicable range and being able to fill containers of different specifications.

[0028] The mounting structure includes a guide post 407 and a locking member 406. The guide post 407 is arranged at the bottom of the filling machine seat 401, and the guide post 407 passes through the conveying table 2. The conveying table 2 is provided with a card slot at the position corresponding to the locking member 406. The locking member 406 is composed of two movable lock bars. The lock bars are horizontally arranged on the guide post 407, and a movable cavity is formed inside the guide post 407. The lock bars move telescopically to both sides of the guide post 407 through the movable cavity.

[0029] In this embodiment, the locking member 406 is driven by a pneumatic method. The locking member 406 is composed of two lock bars, which are arranged in the movable cavity. The movable cavity is connected to a pneumatic input device. The lock bars are pushed out by air pressure so that the lock bars abut against the card slot at the bottom of the conveying table 2, thereby fixing the filling machine seat 401 on the conveying table 2. At the same time, the guide post 407 is fitted and installed with the conveying table 2, and the structure is tight and reliable.

[0030] Further, the frame 1 includes two arc-shaped support feet, which are fixed to the bottom of the conveying table 2 by screws. The conveying table 2 is oblong, and the conveying table 2 is provided with a plurality of filling stations 203 for conveying vessels. Feed inlets 201 and discharge outlets 202 are respectively provided at both ends of the conveying table 2.

[0031] Further, the conveying direction of the conveying table 2 is clockwise or counterclockwise, and a vacuum adsorption seat or a magnetic adsorption seat is provided at the filling station 203.

[0032] Further, the filling machine base 401 is provided with a driving member connecting the base 403. The base 403 moves along the Y-axis direction of the filling machine base 401 through a lifting structure and the driving member. The driving member includes a cylinder 408 and a guide rod 409.

[0033] Further, the lifting mechanism includes slide rails 410 and sliding seats 411. The slide rails 410 are symmetrically arranged on both sides of the filling machine base 401. The sliding seats 411 are connected to the slide rails 410, and the sliding seats 411 are fixedly arranged on the base 403.

[0034] Further, a sensor 405 and a filling head 404 are provided on the base 403. The filling head 404 is connected to the pressure boosting barrel 402, and the filling head 404 is horizontally arranged with the conveying table 2.

[0035] Further, the storage box 301 is arranged above the conveying table 2. Support members 501 are connected to both ends of the storage box 301. The support members 501 are fixedly connected to the mounting frame 5. The support members 501 include a first support arm 502 and a second support arm. The first support arm 502 is vertically arranged on the second support arm 503.

[0036] Further, both the first support arm 502 and the second support arm 503 are provided with hollow cavities, and a material supply and conveying pipe connecting the storage box is arranged in the hollow cavity.

[0037] Further, the conveying conduits 302 are symmetrically arranged on both sides of the storage box, and the conveying conduits 302 are respectively connected to the tops of the pressure boosting barrels 402 in a one-to-one correspondence. A telescopable telescopic conduit 303 is arranged at the connection between the conveying conduit 302 and the pressure boosting barrel 402.

[0038] In the process of filling in this embodiment, the storage box 301 remains stationary. The conveying conduit 302 is connected to the pressure boosting barrel 402 through the telescopic conduit 303. When the pressure boosting barrel 402 moves up and down, the telescopic conduit 303 performs a telescopic movement, so as to ensure the normal operation of the filling machine base 401.

[0039] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. Automatic filling machine, characterized in that: It includes a frame, on which there are a detachable conveying table, a mounting rack, a material storage system and a filling system. The material storage system is arranged on the mounting rack, and the material storage system is connected to the filling system. The filling system includes several filling machine seats, which are distributed along the inner edge of the conveying table. The filling machine seat includes a pressurizing barrel and a base arranged at the bottom of the pressurizing barrel. The filling machine seat is detachably connected to the conveying table. The filling machine seat is provided with a mounting structure for connecting the conveying table. The material storage system includes a storage tank and several conveying conduits sequentially connecting the pressurizing barrels. The pressurizing barrel is connected to the filling machine seat through the base. The filling machine seat is also provided with a lifting structure for connecting the base; The mounting structure includes guide posts and locking parts. The guide posts are arranged at the bottom of the filling machine seat, and the guide posts penetrate through the conveying table. The conveying table is provided with a card slot at the position corresponding to the locking part. The locking part is composed of two movable lock bars. The lock bars are horizontally arranged on the guide posts, and a movable cavity is formed in the guide posts. The lock bars stretch and contract towards both sides of the guide posts through the movable cavity.

2. The automatic filling machine according to claim 1, characterized in that: The frame includes two arc-shaped support feet, which are fixed to the bottom of the conveying table by screws. The conveying table is oblong, and the conveying table is provided with a plurality of filling stations for conveying utensils. The two ends of the conveying table are respectively provided with a feeding port and a discharging port.

3. The automatic filling machine according to claim 2, wherein: The conveying direction of the conveying table is clockwise or counterclockwise, and a vacuum adsorption seat or a magnetic adsorption seat is arranged at the filling station.

4. The automatic filling machine according to claim 1, wherein: The filling machine seat is provided with a driving part for connecting the base. The base moves along the Y-axis direction of the filling machine seat through the lifting structure and the driving part. The driving part includes a cylinder and a guide rod.

5. The automatic filling machine according to claim 1 or 4, characterized in that: The lifting mechanism includes slide rails and sliding seats. The slide rails are symmetrically arranged on both sides of the filling machine seat. The sliding seats are connected to the slide rails, and the sliding seats are fixedly arranged on the base.

6. The automatic filling machine according to claim 1, wherein: The base is provided with a sensor and a filling head. The filling head is connected to the pressurizing barrel, and the filling head is horizontally arranged with the conveying table.

7. The automatic filling machine according to claim 1, characterized in that: The storage tank is arranged above the conveying table. Both ends of the storage tank are connected with support members, and the support members are fixedly connected to the mounting rack. The support members include a first support arm and a second support arm. The first support arm is vertically arranged on the second support arm.

8. The automatic filling machine according to claim 7, characterized in that: Both the first support arm and the second support arm are provided with hollow cavities, and a material replenishment conveying pipe connecting the storage tank is arranged in the hollow cavity.

9. The automatic filling machine according to claim 1, characterized in that: The conveying conduits are symmetrically arranged on both sides of the storage tank, and the conveying conduits are respectively connected to the tops of the pressurizing barrels in one-to-one correspondence. A telescopic conduit that can be telescoped up and down is arranged at the connection between the conveying conduit and the pressurizing barrel.