Feeding lifting equipment for two devices of air conditioner
Through the lifting device of the air-conditioning two-device feeding lifting equipment and the automatic adjustment of the feeding assembly and the material picking assembly drive, the problem of difficulty in adjusting the position of the material picking assembly in the existing elbow machine is solved, and more efficient pipe bending insertion and wide applicability of the equipment is achieved.
Patent Information
- Application Number
- CN202422509915.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The existing elbow insertion machines cannot or are inconvenient to adjust the position of the material pickup assembly according to the pipe model, resulting in inefficient processing.
An air-conditioning two-device feeding lifting device is designed. The position change of the feeding assembly and the material picking assembly is driven by the lifting device and the PLC control, and the detection probe is used to detect the top distance of the pipeline to achieve automatic adjustment.
Improve the accuracy of pipe insertion and the general applicability of the equipment, and improve processing efficiency.
Smart Images

Figure CN223117490U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inserting elbow machines, in particular to a feeding and lifting device for two heat exchangers of air conditioners. Background Art
[0002] For the small elbow plug-ins in the air conditioner industry, most of them adopt the manual plug-in method. Due to the high temperature in the workshop, the working environment is relatively poor, the personnel flow is large, and it is difficult for enterprises to recruit workers. Some automation companies have developed automatic plug-in machines, but they are limited by the poor stability of the plug-in equipment, the production efficiency is low, and the production beat of the plug-in equipment cannot keep up with the production beat of the whole line. These plug-in equipment cannot be widely promoted and used in the industry.
[0003] For different two heat exchangers used in different air conditioners, this leads to different selected lengths of the straight pipes of the two heat exchangers during the process of inserting the elbow pipes. Because the pipe lengths are different, the insertion positions of the elbow pipes are also different. This requires adjusting the position of the material taking component to send the elbow of the two heat exchangers of the air conditioner to the insertion position. However, the existing adjustment is to manually adjust the position of the material taking component, and the clamping effect on the two heat exchangers is not very good, which affects the processing efficiency.
[0004] Therefore, how to provide a feeding and lifting device for two heat exchangers of air conditioners to solve the defects existing in the existing inserting elbow machine is an urgent technical problem to be solved by those skilled in the art. Content of the Utility Model
[0005] For this reason, the utility model provides a feeding and lifting device for two heat exchangers of air conditioners to solve the problem of affecting the processing efficiency caused by the inability or inconvenience of the existing inserting elbow machine to adjust the position of the material taking component according to the pipe model.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The utility model discloses a feeding and lifting device for two heat exchangers of air conditioners, including:
[0008] Support cabinets, arranged in pairs and connected by a connecting plate;
[0009] Support blocks, installed above the connecting plate;
[0010] Lifting devices, installed above the support cabinets, with connecting brackets installed above the lifting devices, and electrical cabinets installed on the top surfaces of the connecting brackets;
[0011] Material taking components, installed on the lower surface of the top plate of the connecting bracket;
[0012] Several feeding components, installed above the lifting devices;
[0013] Feeding components, arranged in pairs and respectively installed on the sides of the support cabinets;
[0014] Among them, the two devices are placed above the supporting block, the two feeding components are arranged on the sides of the two devices, and the PLC control and the detection probe are installed in the connecting bracket.
[0015] In a possible implementation, the lifting device includes:
[0016] A rotating motor is installed above the supporting cabinet, and first lifting components are installed on the four corners of the upper surface of the supporting cabinet, and the bottom of the first lifting component passes through the supporting cabinet;
[0017] A plurality of second lifting components are installed on the supporting cabinet, the bottom of the second lifting components passes through the supporting cabinet, and the second lifting components are arranged inside the first lifting components;
[0018] A plurality of reversing assemblies are mounted on the top surface of the supporting cabinet, and the reversing assemblies are arranged between a plurality of the second lifting assemblies;
[0019] A plurality of driving rods, which are transmission-connected between the output end of the rotating motor and one of the reversing assemblies, the reversing assemblies are connected to each other through the driving rods, and the reversing assemblies and the second lifting assembly are connected through the driving rods;
[0020] The storage plate is installed above the second lifting assembly and the first lifting assembly, and a feeding assembly is installed on the surface of the storage plate.
[0021] In a possible implementation, the second lifting assembly includes:
[0022] A mounting block mounted on the surface of the supporting cabinet;
[0023] A sleeve rod is mounted on the bottom of the mounting block, a slide groove is formed in the sleeve rod, and the slide groove extends into the mounting block;
[0024] A second lifting rod, which is transmission-connected in the slide slot, a rack is provided on a side of the second lifting rod, and a mounting plate is installed on an upper end of the second lifting rod;
[0025] The mounting cylinder is mounted on the side of the mounting block, a driving rod is inserted into the mounting cylinder, a movable groove is opened inside the mounting cylinder, the movable groove is connected with the slide groove, a gear is installed in the movable groove, the gear is sleeved on the outside of the driving rod, and the gear is meshed and connected with the second lifting rod.
[0026] In a possible implementation, the first lifting assembly includes:
[0027] A connecting block is mounted on the surface of the supporting cabinet;
[0028] The first lifting rod is drivingly connected to the connecting block, and the bottom of the first lifting rod penetrates through the supporting cabinet body;
[0029] A top block is sleeved on the top of the first lifting rod.
[0030] In a possible implementation manner, an insertion block is installed at the end of the driving rod.
[0031] In a possible implementation manner, a helical gear is installed in the commutation assembly, the helical gears are arranged in pairs, and the two helical gears are vertically placed between each other.
[0032] In a possible implementation manner, the feeding assembly includes:
[0033] A mounting bracket is installed on the upper surface of the placing plate, and a feeding vibrating disk is installed at the upper end of the mounting bracket;
[0034] A discharge track is installed on the upper surface of the placing plate, and one end of the discharge track is connected to the output end of the feeding vibrating disk;
[0035] Moving grooves are arranged in pairs and are opened in the discharge track.
[0036] In a possible implementation manner, the feeding component includes:
[0037] A connecting housing is installed on the side surface of the supporting cabinet body. A plurality of translation tracks are installed at the upper end of the connecting housing. A moving slideway and a translation motor are installed in the connecting housing. The output end of the translation motor is drivingly connected to a lead screw;
[0038] A slider is drivingly connected to the translation track, and the other end of the slider is drivingly connected to the moving slideway. The moving slideway is installed on the side of the connecting housing;
[0039] An abutting block is installed in the slider;
[0040] A clamping housing is drivingly connected to the lead screw and the moving slideway, and a clamping assembly is installed in the clamping housing.
[0041] The utility model drives the position change of the feeding assembly and the material taking assembly by setting a lifting device, so as to insert elbows for pipes with different lengths. The driving of the lifting device is controlled by a PLC control device. By detecting the distance between the detection probe and the top of the pipe, and then feeding back to the lifting device, the positions of the feeding assembly and the material taking assembly are changed. The setting of the feeding component not only facilitates the clamping of two apparatuses of various models, but also can better clamp the two apparatuses, making the elbow insertion accuracy higher, the versatility of the equipment wider, the practicability stronger, and the processing efficiency improved. Description of the Drawings
[0042] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary. For those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained based on the provided drawings.
[0043] The structures, proportions, sizes, etc. shown in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limited conditions for the implementation of the present invention. Therefore, they do not have a substantial technical meaning. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the effects that the present invention can produce and the purposes that can be achieved, should still fall within the scope that can be covered by the technical content disclosed in the present invention.
[0044] Figure 1 3D view of the air conditioner two-device feeding and lifting equipment provided by the present invention;
[0045] Figure 2 3D view of the lifting device provided by the present invention;
[0046] Figure 3 Cross-sectional view of the second lifting component provided by the present invention;
[0047] Figure 4 3D view of the first lifting component provided by the present invention;
[0048] Figure 5 3D view of the feeding component provided by the present invention;
[0049] Figure 6 3D view of the feeding component provided by the present invention;
[0050] In the figure: 2 lifting device; 21 rotating motor; 22 commutation component; 23 second lifting component; 231 installation cylinder; 232 sleeve rod; 233 second lifting rod; 234 installation block; 235 installation plate; 24 driving rod; 25 first lifting component; 251 top block; 252 first lifting rod; 253 connecting block; 26 placement plate; 3 supporting cabinet; 4 supporting block; 5 feeding component; 51 translation slideway; 52 slider; 53 translation track; 54 connecting housing; 55 clamping housing; 56 moving slideway; 57 translation motor; 58 abutting block; 59 clamping component; 6 feeding component; 61 feeding vibrating disk; 62 installation bracket; 63 discharge track; 64 moving groove; 7 connecting bracket; 8 material taking component. Detailed implementation manners
[0051] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0052] Please refer to Figures 1-6 , and now a feeding and lifting device for two components of an air conditioner disclosed by the present utility model will be described. The present utility model is composed of seven parts, as Figure 1 , including a lifting device 2, a support cabinet 3, a support block 4, a feeding component 5, a feeding component 6, a connecting bracket 7, and a material taking component 8. The support cabinets 3 are arranged in pairs and are connected by a connecting plate. The support block 4 is installed above the connecting plate. The lifting device 2 is installed above the support cabinet 3. A connecting bracket 7 is installed above the lifting device 2. An electric cabinet is installed on the top surface of the connecting bracket 7. The material taking component 8 is installed on the lower surface of the top plate of the connecting bracket 7. A plurality of feeding components 6 are installed above the lifting device 2. The feeding components 5 are arranged in pairs and are respectively installed on the sides of the support cabinet 3. The two components are placed above the support block 4. The two feeding components 5 are arranged on the sides of the two components. A PLC control device and a detection probe are installed in the connecting bracket 7.
[0053] When the present utility model is in use, for the selected straight pipes, they are inserted into the two components in two rows. Then, the two components are placed between the two feeding components 5. The clamping component 59 drives the clamping housing 55 to move towards the two components, and the two clamping housings 55 clamp the two components. At the same time, the translation track 53 drives the slider 52 to move towards the two components to complete the double clamping of the two components. After clamping, the detection probe is activated to detect the distance between the pipe and the detection probe, and the distance data is fed back to the PLC control device. The PLC control device starts the rotating motor 21 based on the height data. The rotating motor transmits the rotating force to the second lifting component 23 through the commutation component 22. The second lifting component 23 drives the placement plate 26 to rise, so that after the material taking component 8 picks up the elbow, the elbow can be installed on the two straight pipes. When the elbow is installed, the translation motor 57 drives the clamping housing 55 to move, and the slider 52 translates on the translation slideway 51, so that the two components can be sent to the insertion position. Before this, the feeding vibrating disk 61 vibrates to make the elbow spiral upward and send the elbow into the moving groove 64. Then, the material taking component 8 clamps the elbow and installs the two ends of the elbow on the two straight pipes respectively to complete the elbow insertion.
[0054] In a specific embodiment, as Figure 2The lifting device 2 includes a rotating motor 21, a reversing assembly 22, a second lifting assembly 23, a driving rod 24, a first lifting assembly 25 and a storage plate 26. The rotating motor 21 is installed above the supporting cabinet 3. The first lifting assembly 25 is installed on the four corners of the upper surface of the supporting cabinet 3. The bottom of the first lifting assembly 25 passes through the supporting cabinet 3. Several second lifting assemblies 23 are installed on the supporting cabinet 3. The bottom of the second lifting assembly 23 passes through the supporting cabinet 3. The second lifting assembly 23 is arranged on the inner side of the first lifting assembly 25. Several reversing assemblies 22 are installed on the top surface of the supporting cabinet 3. The reversing assembly 22 is arranged between several second lifting assemblies 23. Several driving rods 24 are transmission-connected between the output end of the rotating motor 21 and one of the reversing assemblies 22. The reversing assemblies 22 are connected by the driving rod 24. The reversing assembly 22 and the second lifting assembly 23 are connected by the driving rod 24. The storage plate 26 is installed above the second lifting assembly 23 and the first lifting assembly 25. The feeding assembly 6 is installed on the surface of the storage plate 26.
[0055] In a specific embodiment, Figure 3 The second lifting assembly 23 includes a mounting cylinder 231, a sleeve rod 232, a second lifting rod 233, a mounting block 234 and a mounting plate 235. The mounting block 234 is mounted on the surface of the supporting cabinet 3. The sleeve rod 232 is mounted at the bottom of the mounting block 234. A slide groove is provided in the sleeve rod 232, and the slide groove extends into the mounting block 234. The second lifting rod 233 is connected in the slide groove by transmission. A rack is provided on the side of the second lifting rod 233. A mounting plate 235 is installed on the upper end of the second lifting rod 233. The mounting cylinder 231 is mounted on the side of the mounting block 234. The driving rod 24 is inserted in the mounting cylinder 231. A movable groove is provided inside the mounting cylinder 231, and the movable groove is connected to the slide groove. A gear is installed in the movable groove. The gear is sleeved on the outside of the driving rod 24, and the gear is meshed and connected with the second lifting rod 233. The second lifting rod 233 moves in the sleeve rod 232 to complete the lifting, and the movement of the second lifting rod 233 drives the rack through the rotation of the gear.
[0056] In a specific embodiment, Figure 4 The first lifting assembly 25 includes a top block 251, a first lifting rod 252 and a connecting block 253. The connecting block 253 is installed on the surface of the supporting cabinet 3. The first lifting rod 252 is connected to the connecting block 253 in a transmission manner. The bottom of the first lifting rod 252 passes through the supporting cabinet 3, and the top block 251 is sleeved on the top of the first lifting rod 252. The setting of the top block 251 is to prevent the first lifting rod 252 from slipping when the connecting block 253 moves, and the top block 251 can play a limiting role.
[0057] In a specific embodiment, Figure 2, a plug block is installed at the end of the driving rod 24. The two driving rods 24 are inserted together through the plug blocks, and then the other ends of the two driving rods 24 are installed in the components to be driven. The setting of the plug blocks makes the connection between the two driving rods 24 tighter, and the plug blocks can also bear part of the stress. Moreover, it also makes the driving rod 24 easier to replace, effectively improving the service life of the equipment.
[0058] In a specific embodiment, bevel gears are installed in the commutation assembly 22. The bevel gears are arranged in pairs and are vertically placed between the two bevel gears. The bevel gears are provided to reverse the rotational force by 90°.
[0059] In a specific embodiment, such as Figure 5 , the feeding assembly 6 includes a feeding vibrating disk 61, a mounting bracket 62, a discharging track 63 and a moving groove 64. The mounting bracket 62 is installed on the upper surface of the placing plate 26. The feeding vibrating disk 61 is installed at the upper end of the mounting bracket 62. The discharging track 63 is installed on the upper surface of the placing plate 26. One end of the discharging track 63 is connected to the output end of the feeding vibrating disk 61. The moving grooves 64 are arranged in pairs and are opened in the discharging track 63. The mounting bracket 62 is to raise the feeding vibrating disk 61 to prevent the vibration of the feeding vibrating disk 61 from being transmitted to other places.
[0060] In a specific embodiment, such as Figure 6 , the feeding component 5 includes a translation slideway 51, a slider 52, a translation track 53, a connecting housing 54, a clamping housing 55, a moving slideway 56, a translation motor 57, a resisting block 58 and a clamping component 59. The connecting housing 54 is installed on the side surface of the supporting cabinet 3. A plurality of translation tracks 53 are installed at the upper end of the connecting housing 54. A moving slideway 56 and a translation motor 57 are installed in the connecting housing 54. The output end of the translation motor 57 is drivingly connected to a lead screw. The slider 52 is drivingly connected to the translation track 53. The other end of the slider 52 is drivingly connected to the translation slideway 51. The translation slideway 51 is installed on the side of the connecting housing 54. The resisting block 58 is installed in the slider 52. The clamping housing 55 is drivingly connected to the lead screw and the moving slideway 56. The clamping component 59 is installed in the clamping housing 55. The translation motor 57 drives the clamping housing 55 to move by driving the rotation of the lead screw.
[0061] Although the present invention has been described in detail above with general descriptions and specific embodiments, on the basis of the present invention, some modifications or improvements can be made, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present invention all fall within the scope of protection required by the present invention.
Claims
1. An air conditioner two-heater feeding and lifting device, characterized in that Comprising: Support cabinets (3), arranged in pairs and connected by a connecting plate; Support blocks (4), installed above the connecting plate; Lifting device (2), installed above the support cabinet (3), a connecting bracket (7) is installed above the lifting device (2), and an electric cabinet is installed on the top surface of the connecting bracket (7); Material taking component (8), installed on the lower surface of the top plate of the connecting bracket (7); A number of feeding components (6), installed above the lifting device (2); Feeding components (5), arranged in pairs and respectively installed on the sides of the support cabinet (3); Among them, two devices are placed above the support block (4), the two feeding components (5) are arranged on the sides of the two devices, and a PLC control component and a detection probe are installed in the connecting bracket (7).
2. The air conditioner two-device feeding and lifting equipment according to claim 1, characterized in that, The lifting device (2) includes: Rotary motor (21), installed above the support cabinet (3), four corners of the upper surface of the support cabinet (3) are installed with first lifting components (25), and the bottom of the first lifting component (25) passes through the support cabinet (3); A number of second lifting components (23), installed on the support cabinet (3), the bottom of the second lifting component (23) penetrates the support cabinet (3), and the second lifting component (23) is arranged inside the first lifting component (25); A number of commutation components (22), installed on the top surface of the support cabinet (3), and the commutation components (22) are arranged between a number of the second lifting components (23); A number of drive rods (24), drivingly connected between the output end of the rotary motor (21) and one of the commutation components (22), the commutation components (22) are connected by the drive rods (24), and the commutation components (22) and the second lifting components (23) are connected by the drive rods (24); Placement plate (26), installed above the second lifting component (23) and the first lifting component (25), and feeding components (6) are installed on the surface of the placement plate (26).
3. The air conditioner two-device feeding and lifting equipment according to claim 2, characterized in that, The second lifting component (23) includes: Mounting block (234), installed on the surface of the support cabinet (3); Sleeve rod (232), installed at the bottom of the mounting block (234), a sliding groove is opened in the sleeve rod (232), and the sliding groove extends into the mounting block (234); Second lifting rod (233), drivingly connected in the sliding groove, a rack is opened on the side of the second lifting rod (233), and a mounting plate (235) is installed at the upper end of the second lifting rod (233); Mounting cylinder (231), installed on the side of the mounting block (234), a drive rod (24) is inserted in the mounting cylinder (231), a movable groove is opened inside the mounting cylinder (231), the movable groove is communicated with the sliding groove, and a gear is installed in the movable groove, the gear is sleeved outside the drive rod (24), and the gear is meshed and connected with the second lifting rod (233).
4. The air conditioner two-device feeding and lifting equipment according to claim 2, characterized in that, The first lifting component (25) includes: Connecting block (253), installed on the surface of the support cabinet (3); The first lifting rod (252) is drivingly connected to the connection block (253), and the bottom of the first lifting rod (252) passes through the support cabinet body (3). A top block (251) is sleeved on the top of the first lifting rod (252).
5. The air conditioner two-device feeding and lifting equipment according to claim 2, characterized in that, An insertion block is installed at the end of the driving rod (24).
6. The air conditioner two-heat-exchanger feeding and lifting device according to claim 2, characterized in that, Bevel gears are installed in the commutation assembly (22), the bevel gears are arranged in pairs, and the two bevel gears are placed vertically between them.
7. The air conditioner two-device feeding and lifting equipment according to claim 2, characterized in that, The feeding assembly (6) includes: A mounting bracket (62) is installed on the upper surface of the placing plate (26), and a feeding vibrating disk (61) is installed at the upper end of the mounting bracket (62). A discharge track (63) is installed on the upper surface of the placing plate (26), and one end of the discharge track (63) is connected to the output end of the feeding vibrating disk (61). Moving grooves (64) are arranged in pairs and are opened in the discharge track (63).
8. The air conditioner two-device feeding and lifting equipment according to claim 1, characterized in that, The feeding component (5) includes: A connecting housing (54) is installed on the side surface of the support cabinet body (3), several translation tracks (53) are installed at the upper end of the connecting housing (54), a moving slideway (56) and a translation motor (57) are installed in the connecting housing (54), and the output end of the translation motor (57) is drivingly connected to a lead screw. A slider (52) is drivingly connected to the translation track (53), the other end of the slider (52) is drivingly connected to a translation slideway (51), and the translation slideway (51) is installed on the side of the connecting housing (54). An abutting block (58) is installed in the slider (52). A clamping housing (55) is drivingly connected to the lead screw and the moving slideway (56), and a clamping assembly (59) is installed in the clamping housing (55).