Aluminum alloy casting rod stacking device

By designing the aluminum alloy casting rod palletizing device for the carrier table, upright mechanism and clamping mechanism, the problems of low vertical stacking efficiency and high labor intensity of aluminum alloy casting rods are solved, and automated vertical stacking is realized, reducing labor intensity and improving processing efficiency.

CN223117594UActive Publication Date: 2025-07-18SUZHOU MINGHENG METAL TECH CO LTD
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Patent Information

Application Number
CN202421745754.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-07-18
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing vertical palletization of aluminum alloy casting rods requires manual cooperation, resulting in low efficiency and high labor intensity.

Method used

An aluminum alloy casting rod palletizing device including a carrier table, an upright mechanism and a clamping mechanism is designed. The horizontal aluminum alloy casting rod is switched to an upright state through the upright mechanism, and the clamping mechanism is automatically stacked.

Benefits of technology

Automatic vertical palletization of aluminum alloy casting rods is realized, reducing labor intensity and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an aluminum alloy casting rod stacking device. The stacking device comprises a material carrying table, a vertical mechanism and a clamping mechanism. A containing cavity is longitudinally formed in one side of the top of the material carrying table. The erecting mechanism comprises a linear sliding table module, a first rotating piece, a second rotating piece and a bottom plate. The two linear sliding table modules are horizontally and linearly installed in a containing cavity of the material carrying table, the first rotating piece and the second rotating piece are correspondingly installed at the movable ends of the two linear sliding table modules respectively, and the bottom plate is installed in an inner cavity of the material carrying table and located between the two linear sliding table modules. The clamping mechanism comprises a three-axis sliding table module, a chuck and a pushing piece. The three-axis sliding table module is arranged above the material carrying table, and the chuck is installed at the movable end of the three-axis sliding table module. The pushing piece is arranged in the middle of the chuck. According to the aluminum alloy casting rod stacking machine, the vertical mechanism and the clamping mechanism are matched to erect and stack horizontal aluminum alloy casting rods, automatic vertical stacking is achieved, and the labor intensity can be reduced while the machining efficiency is kept.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy processing, in particular to a stacking device for aluminum alloy casting rods. Background Art

[0002] In the production process of aluminum alloy casting rods, when the aluminum alloy casting rods are cut into required lengths for packaging, according to customer requirements, they can be divided into flat stacking and vertical stacking. Most of the existing stacking mechanisms are used to realize the automation of flat stacking of aluminum alloy casting rods, that is, the aluminum alloy casting rods are horizontally stacked. For the vertical stacking of aluminum alloy casting rods, generally, manual cooperation is still required, that is, it is necessary to manually cooperate to erect the aluminum alloy casting rods, and then the clamping mechanism stacks the aluminum alloy casting rods vertically. However, manual cooperation for vertical stacking is time-consuming and laborious, with low efficiency and high labor intensity. Content of the Utility Model

[0003] Based on this, in view of the problems of low efficiency and high labor intensity existing in the need for manual cooperation in the vertical stacking of existing aluminum alloy casting rods, it is necessary to provide a stacking device for aluminum alloy casting rods.

[0004] To achieve the above object, the utility model adopts the following technical solutions:

[0005] A stacking device for aluminum alloy casting rods includes a loading table, an erecting mechanism and a clamping mechanism.

[0006] A cavity for installing an erecting mechanism is longitudinally opened on one side of the top of the loading table;

[0007] The erecting mechanism includes a linear slide table module, a first rotating member, a second rotating member and a bottom plate; two linear slide table modules are horizontally and linearly installed in the cavity of the loading table, the first rotating member and the second rotating member are respectively installed at the movable ends of the two linear slide table modules, and the bottom plate is installed in the inner cavity of the loading table and located between the two linear slide table modules;

[0008] The clamping mechanism includes a three-axis slide table module, a chuck and a pushing member; the three-axis slide table module is placed above the loading table, the chuck is installed at the movable end of the three-axis slide table module for clamping the aluminum alloy casting rod; the pushing member is placed in the middle of the chuck for pushing the aluminum alloy casting rod clamped by the chuck downward;

[0009] When the aluminum alloy casting rod rolls to the first rotating member and the first rotating member and the second rotating member rotate longitudinally and move closer to the center, the aluminum alloy casting rod is switched from a horizontal state to a vertical state.

[0010] Furthermore, the first rotating member includes rotating plate 1, rotating plate 2, flip cylinder 1 and flip cylinder 2; the symmetrical two sides of rotating plate 1 are respectively rotatably connected to the movable end of one of the linear slide modules and rotating plate 2, and flip cylinder 1 is movably arranged between the movable end of the linear slide module and rotating plate 1; flip cylinder 2 is movably arranged between rotating plate 1 and rotating plate 2.

[0011] Furthermore, the second rotating member includes a movable plate and a telescopic cylinder; the movable plate is rotatably connected to the movable end of another linear slide module, and the telescopic cylinder is movably arranged between the movable end of the linear slide module and the movable plate.

[0012] Furthermore, the top of the loading platform is inclined from the other side symmetrical to the cavity toward the cavity, forming an inclined surface for guiding the aluminum alloy cast rod to roll toward the cavity.

[0013] Furthermore, a limit plate is provided along the inclined direction at the edge of the top inclined surface of the loading platform.

[0014] Furthermore, the side of the movable plate and the rotating plate 2 that contacts the aluminum alloy casting rod is concavely arranged to form a concave arc surface.

[0015] Furthermore, a limiting groove for limiting the aluminum alloy casting rod is opened at the middle end of the top of the bottom plate.

[0016] Furthermore, the chuck includes a screw slide module and a clamping block; the screw slide module is horizontally installed on the movable end of the three-axis slide module, the screw slide module has two movable ends with moving directions facing or opposite, and the two clamping blocks are correspondingly installed on the movable ends of the screw slide module.

[0017] Furthermore, an anti-slip pad is provided on the opposite sides of the two clamping blocks.

[0018] Furthermore, the pushing member includes an ejection cylinder, a support plate and a push plate; the outer middle part of the screw slide module is connected to the fixed end of the ejection cylinder, the movable end of the ejection cylinder is longitudinally downward and connected to the support plate, and a push plate is installed in the middle of the support plate, and the push plate is located in the middle of the gap between the two clamping blocks.

[0019] Compared with the prior art, the beneficial effects of the utility model include:

[0020] 1. The utility model can erect and stack horizontal aluminum alloy cast bars through the cooperation of the erecting mechanism and the clamping mechanism, realizing automatic vertical stacking, saving time and labor, maintaining processing efficiency and reducing labor intensity;

[0021] 2. The clamping mechanism of the utility model can meet the requirements of horizontal clamping and vertical clamping of aluminum alloy cast bars, and in the process of vertical stacking, the aluminum alloy cast bars can be pushed down so that the aluminum alloy cast bars can be smoothly separated from the clamping mechanism and maintained in an upright state for stacking. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The disclosure of the present utility model will be described with reference to the accompanying drawings. It should be understood that the drawings are only for illustrative purposes and are not intended to limit the scope of protection of the present utility model. In the drawings, the same reference numerals are used to refer to the same components. Among them:

[0023] Figure 1 is a perspective view of a stacker for aluminum alloy casting rods introduced in the present utility model;

[0024] Figure 2 is based on Figure 1 a top view of the stacker for aluminum alloy casting rods;

[0025] Figure 3 is based on Figure 1 a perspective view of the erection mechanism;

[0026] Figure 4 is based on Figure 3 a schematic diagram after the first rotating member and the second rotating member rotate longitudinally;

[0027] Figure 5 is based on Figure 3 a schematic diagram of the initial state of the first rotating member and the second rotating member;

[0028] Figure 6 is based on Figure 1 a structural schematic diagram of the pushing member.

[0029] Description of the labels in the figure: 1. Material loading table; 11. Limit plate; 2. Erection mechanism; 21. Linear slide table module; 22. First rotating member; 221. Rotating plate one; 222. Rotating plate two; 223. Turning cylinder one; 224. Turning cylinder two; 23. Second rotating member; 231. Movable plate; 232. Telescopic cylinder; 24. Bottom plate; 3. Clamping mechanism; 31. Three-axis slide table module; 32. Chuck; 321. Lead screw slide table module; 322. Clamping block; 33. Pushing member; 331. Ejecting cylinder; 332. Support plate; 333. Pushing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] It is easy to understand that according to the technical solution of the present utility model, without changing the essential spirit of the present utility model, those of ordinary skill in the art can propose various interchangeable structural forms and implementation methods. Therefore, the following detailed embodiments and the accompanying drawings are only illustrative descriptions of the technical solution of the present utility model, and should not be regarded as the whole of the present utility model or as a limitation or restriction on the technical solution of the present utility model.

[0031] Please refer to Figure 1This embodiment introduces an aluminum alloy cast rod stacking device, which is mainly composed of a loading platform 1, an erecting mechanism 2 and a clamping mechanism 3. A cavity is longitudinally opened on one side of the top of the loading platform 1, and the erecting mechanism 2 is used to install the cavity. An inclined surface is provided on the top of the loading platform 1, which is inclined downward toward the top of the cavity and is used to guide the aluminum alloy cast rods to roll toward the cavity. The side of the loading platform 1 away from the cavity is used for loading the aluminum alloy cast rods. When loading, the aluminum alloy cast rods are in a horizontal state. When rolling to the erecting mechanism 2, the erecting mechanism 2 switches the horizontal aluminum alloy cast rods to an upright state.

[0032] A limit plate 11 is symmetrically arranged on the top of the loading platform 1. The limit plate 11 is located at the top edge of the loading platform 1. The limit plate 11 extends along the inclination direction of the inclined surface of the loading platform 1. When the aluminum alloy cast rod rolls on the top of the loading platform 1, it prevents the aluminum alloy cast rod from rolling off the top of the loading platform 1 when rolling toward the cavity.

[0033] like Figure 2 and Figure 3 As shown, the erection mechanism 2 is mainly composed of a linear slide module 21, a first rotating member 22, a second rotating member 23 and a base plate 24. There are two linear slide modules 21, which are horizontally linearly distributed. The moving direction of the moving end of the linear slide module 21 is approximately perpendicular to the horizontal rolling direction of the aluminum alloy cast rod. The first rotating member 22 and the second rotating member 23 are respectively installed at the moving ends of the two linear slide modules 21, and the first rotating member 22 and the second rotating member 23 can move in opposite or same horizontal directions. It should be noted that the structures of the first rotating member 22 and the second rotating member 23 can be the same or different.

[0034] like Figure 4 and Figure 5 As shown, the first rotating member 22 includes a rotating plate 1 221, a rotating plate 222, a flip cylinder 1 223 and a flip cylinder 224. The symmetrical two sides of the rotating plate 1 221 are respectively connected to the movable end of one of the linear slide modules 21 and the rotating plate 222 for rotation. The flip cylinder 1 223 is movably arranged between the movable end of the linear slide module 21 and the rotating plate 1 221; the flip cylinder 2 224 is movably arranged between the rotating plate 1 221 and the rotating plate 2 222. The flip cylinder 1 223 can rotate the rotating plate 1 221 and the rotating plate 2 222 longitudinally together, and the rotating plate 1 221 and the rotating plate 2 222 can switch from an upright state to a longitudinally inclined state together, which is achieved by the extension and retraction of the flip cylinder 1 223. The flip cylinder 2 224 can push the rotating plate 2 222 to realize the longitudinal rotation of the rotating plate 2 222 and the switching from a vertical state to a horizontal state.

[0035] It should be noted that the structures of the first rotating member 22 and the second rotating member 23 may be the same or different. According to actual requirements, the second rotating member 23 can be simplified, that is, the second rotating member 23 is composed of a movable plate 231 and a telescopic cylinder 232. The movable plate 231 is rotatably connected to the movable end of another linear slide module 21, and the telescopic cylinder 232 is movably arranged between the movable end of the linear slide module 21 and the movable plate 231. The longitudinal rotation of the movable plate 231 is realized through the telescopic cylinder 232. The bottom plate 24 is installed in the inner cavity of the loading table 1 and is located between the two linear slide modules 21, and the bottom plate 24 does not affect the horizontal movement of the first rotating member 22 and the second rotating member 23.

[0036] In the initial state, the movable plate 231 of the second rotating member 23 is in a longitudinally inclined state, the first rotating plate 221 of the first rotating member 22 is in a vertical state, and the second rotating plate 222 is in a horizontal state. When the aluminum alloy casting rod rolls along the top of the loading table 1 onto the second rotating plate 222, the linear slide module 21 drives the second rotating member 23 to move towards the bottom plate 24, and the movable plate 231 of the second rotating member 23 is switched to an upright state. The first rotating plate 221 and the second rotating plate 222 of the first rotating member 22 are longitudinally rotated to an inclined state, guiding the aluminum alloy casting rod on the second rotating plate 222 towards the bottom plate 24. When the end of the aluminum alloy casting rod contacts the bottom plate 24, the first rotating plate 221 and the second rotating plate 222 are switched to a vertical state and move closer to the bottom plate 24. The periphery of the aluminum alloy casting rod is surrounded by the cavity of the loading table 1, the movable plate 231, and the second rotating plate 222, maintaining an upright state. After the clamping mechanism 3 clamps away the upright aluminum alloy casting rod, the first rotating member 22 and the second rotating member 23 are restored to the initial state.

[0037] The inner side of the movable plate 231 and the second rotating plate 222 in contact with the aluminum alloy casting rod is recessed to form a concave arc surface. It can not only fit the aluminum alloy casting rod better, but also reduce the rolling of the aluminum alloy casting rod on the top of the second rotating plate 222 when the aluminum alloy casting rod is located on the top of the second rotating plate 222. In addition, a limiting groove can also be provided on the top of the bottom plate 24. After the end face of the aluminum alloy casting rod contacts the bottom plate 24, that is, when the aluminum alloy casting rod stands on the bottom plate 24, the concave limiting groove reduces the possibility of the aluminum alloy casting rod detaching from the bottom plate 24.

[0038] The clamping mechanism 3 includes a three-axis slide module 31, a chuck 32, and a pushing member 33. The three-axis slide module 31 is placed above the loading table 1, and the three-axis slide module 31 can be suspended above the loading table 1 through a corresponding support steel frame or truss. The three-axis slide module 31 can realize the movement in the X / Y / Z directions.

[0039] As Figure 6As shown in the figure, the chuck 32 includes a lead screw slide module 321 and a clamping block 322. The lead screw slide module 321 is installed at the movable end of the three-axis slide module 31 and is driven by the three-axis slide module 31 for three-axis drive. The lead screw slide module 321 has two movable ends, and the thread directions of the two movable ends are opposite. Therefore, the moving directions of the two movable ends are either towards each other or opposite. The maximum distance between the two movable ends is greater than the axial length of the aluminum alloy casting rod, and the minimum distance is less than the diameter length of the aluminum alloy casting rod. Therefore, the clamping block 322 is detachably installed at the movable end of the lead screw slide module 321, and can clamp the aluminum alloy casting rod in a horizontal state or a vertical state.

[0040] In practical applications, the clamping block 322 includes a flat clamping block and a V-shaped clamping block. The flat clamping block is used for flat palletizing, and the V-shaped clamping block is used for vertical palletizing. The two clamping blocks 322 can be replaced according to needs. When performing vertical palletizing, after the aluminum alloy casting rod is erected, it is preferably clamped by the V-shaped clamping block, and then run to the material pallet to achieve vertical palletizing. In order to improve the anti-slip property of the clamping block 322, anti-slip pads are provided on the opposite sides of the two clamping blocks 322.

[0041] The pushing member 33 is mainly composed of an ejecting cylinder 331, a support plate 332 and a push plate 333. The outer side of the middle part of the lead screw slide module 321 is connected to the fixed end of the ejecting cylinder 331. The movable end of the ejecting cylinder 331 extends longitudinally downward and is connected to the support plate 332. The support plate 332 is located in the middle of the lead screw slide module 321 and in the middle of the gap between the two movable ends. A push plate 333 is installed in the middle of the support plate 332, and the push plate 333 is in contact with the end face of the aluminum alloy casting rod.

[0042] After the clamping block 322 clamps the erected aluminum alloy casting rod onto the material pallet, while the clamping block 322 is loosened, the ejecting cylinder 331 extends to make the push plate 333 longitudinally push down the end face of the aluminum alloy casting rod, so that the aluminum alloy casting rod is stably placed on the material pallet.

[0043] In this embodiment, through the cooperation of the erecting mechanism 2 and the clamping mechanism 3, the horizontal aluminum alloy casting rod can be erected and palletized, realizing automatic vertical palletizing, saving time and effort, and reducing labor intensity while maintaining the processing efficiency.

[0044] The technical scope of the present utility model is not limited to the content described above. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical idea of the present utility model, and these deformations and modifications should all fall within the protection scope of the present utility model.

Claims

1. An aluminum alloy casting bar stacking device, characterized in that, It includes: A loading table (1) with a cavity longitudinally opened on one side of its top for installing an erecting mechanism (2); The erecting mechanism (2) includes a linear slide table module (21), a first rotating member (22), a second rotating member (23), and a bottom plate (24); two linear slide table modules (21) are horizontally and linearly installed in the cavity of the loading table (1), the first rotating member (22) and the second rotating member (23) are respectively installed at the movable ends of the two linear slide table modules (21), and the bottom plate (24) is installed in the inner cavity of the loading table (1) and between the two linear slide table modules (21); A clamping mechanism (3) includes a three-axis slide table module (31), a chuck (32), and a pushing member (33); the three-axis slide table module (31) is placed above the loading table (1), the chuck (32) is installed at the movable end of the three-axis slide table module (31) for clamping an aluminum alloy casting rod; the pushing member (33) is placed in the middle of the chuck (32) for pushing the aluminum alloy casting rod clamped by the chuck (32) downward; When the aluminum alloy casting rod rolls to the first rotating member (22) and the first rotating member (22) and the second rotating member (23) rotate longitudinally and move closer to the center, the aluminum alloy casting rod is switched from a horizontal state to an erect state.

2. The aluminum alloy casting bar stacking device according to claim 1, wherein The first rotating member (22) includes a first rotating plate (221), a second rotating plate (222), a first flipping cylinder (223), and a second flipping cylinder (224); two opposite sides of the first rotating plate (221) are respectively rotationally connected to the movable end of one of the linear slide table modules (21) and the second rotating plate (222), and the first flipping cylinder (223) is movably arranged between the movable end of the linear slide table module (21) and the first rotating plate (221); the second flipping cylinder (224) is movably arranged between the first rotating plate (221) and the second rotating plate (222).

3. The aluminum alloy casting bar stacking device according to claim 2, wherein The second rotating member (23) includes a movable plate (231) and a telescopic cylinder (232); the movable plate (231) is rotationally connected to the movable end of the other linear slide table module (21), and the telescopic cylinder (232) is movably arranged between the movable end of the linear slide table module (21) and the movable plate (231).

4. The aluminum alloy casting bar stacking device according to claim 1, characterized in that, The top of the loading table (1) is inclined from the other side symmetric to the cavity towards the cavity, forming an inclined surface for guiding the aluminum alloy casting rod to roll towards the cavity.

5. The aluminum alloy casting bar stacking device according to claim 4, characterized in that, A limiting plate (11) is arranged along the inclined direction at the edge of the inclined surface at the top of the loading table (1).

6. The aluminum alloy ingot stacking device according to claim 2, wherein, The sides of the movable plate (231) and the second rotating plate (222) in contact with the aluminum alloy casting rod are concavely arranged to form concave arc surfaces.

7. The aluminum alloy casting bar stacking device according to claim 1, wherein A limiting groove for limiting the aluminum alloy casting rod is opened at the middle of the top of the bottom plate (24).

8. The aluminum alloy casting bar stacking device according to claim 1, characterized in that, The chuck (32) includes a screw rod slide table module (321) and clamping blocks (322); the screw rod slide table module (321) is horizontally installed at the movable end of the three-axis slide table module (31), the screw rod slide table module (321) has two movable ends with opposite thread directions, and the two clamping blocks (322) are correspondingly installed at the movable ends of the screw rod slide table module (321).

9. The aluminum alloy casting bar stacking device according to claim 8, characterized in that, Anti-slip pads are arranged on the sides of the two clamping blocks (322) facing each other.

10. The aluminum alloy casting bar stacking device according to claim 1, characterized in that, The pushing member (33) includes an ejecting cylinder (331), a support plate (332) and a pushing plate (333); the outer side of the middle part of the lead screw slide table module (321) is connected to the fixed end of the ejecting cylinder (331), the movable end of the ejecting cylinder (331) is longitudinally downward and connected to the support plate (332), a pushing plate (333) is installed in the middle of the support plate (332), and the pushing plate (333) is located in the middle of the gap between the two clamping blocks (322).