Filling device based on liquid health care products

Abstract

The utility model relates to the technical field of health care product filling, in particular to a filling device based on a liquid health care product, which prevents liquid splashing during filling and reduces liquid waste. Comprising a base, a rotating mechanism for rotating and filling a filling bottle, a placing mechanism for placing and fixing the filling bottle and a filling mechanism for injecting liquid health care products into the filling bottle, the rotating mechanism and the filling mechanism are both arranged on the base, and the placing mechanism is arranged on the rotating mechanism; the filling mechanism comprises an L-shaped seat arranged on the side wall of the base, an electric telescopic rod is arranged at the lower end of the L-shaped seat, a fixing cylinder is arranged at the output end of the electric telescopic rod, a cavity is formed in the fixing cylinder, a filling head is arranged in the cavity, a filling needle communicated with the filling head is arranged at the bottom of the filling head, and an electromagnetic valve is arranged on the filling needle. The filling needle head is sleeved with a telescopic spring, the upper end of the telescopic spring is fixedly connected with the fixing cylinder, the lower end of the telescopic spring is fixedly connected with a rubber ring, and the rubber ring is provided with a channel allowing the filling needle head to pass through and an air hole.

Description

Technical Field

[0001] The utility model relates to the technical field of health product filling, in particular to a filling device for liquid health products. Background Art

[0002] Health products generally refer to foods or supplements that claim to provide health benefits to the human body. These products are designed to supplement nutrients that may be lacking in the daily diet or to support specific body functions and health conditions. Health products can contain ingredients such as vitamins, minerals, herbs, amino acids, enzymes, antioxidants, etc. When producing and processing health products, it is necessary to fill the health products into cans and then cap them. To avoid splashing onto the bottle mouth or even the outside of the bottle body, it is necessary to control the flow rate of the tube head to decrease during filling, but this method results in a decrease in production efficiency. Content of the Utility Model

[0003] To solve the above technical problems, the utility model provides a filling device for liquid health products that can prevent liquid splashing during filling and reduce liquid waste.

[0004] A filling device for liquid health products of the utility model includes a base, a rotating mechanism for rotating and filling a filling bottle, a placing mechanism for placing and fixing the filling bottle, and a filling mechanism for injecting liquid health products into the filling bottle. The rotating mechanism and the filling mechanism are both arranged on the base, and the placing mechanism is arranged on the rotating mechanism; the filling mechanism includes an L-shaped seat arranged on the side wall of the base. An electric telescopic rod is arranged at the lower end of the L-shaped seat, a fixed cylinder is arranged at the output end of the electric telescopic rod, a cavity is arranged inside the fixed cylinder, a filling head is arranged inside the cavity, a filling needle connected to the bottom of the filling head is arranged, a solenoid valve is arranged on the filling needle, a telescopic spring is sleeved outside the filling needle, the upper end of the telescopic spring is fixedly connected to the fixed cylinder, the lower end is fixedly connected with a rubber ring, and a channel and a ventilation hole for the filling needle to pass through are arranged on the rubber ring.

[0005] Further, the filling mechanism further includes a storage barrel and a support frame. The storage barrel is vertically arranged on the top of the base through the support frame, and the storage barrel and the filling head are communicated through a discharge pipe. A through hole for the discharge pipe to pass through is arranged on the fixed cylinder.

[0006] Further, the storage barrel includes a columnar body, and a conical connecting section is constructed at the bottom end of the body. The discharge pipe is inserted into the bottom of the connecting section.

[0007] Further, the inner diameter of the channel corresponds to the outer diameter of the filling needle.

[0008] Further, the rotating mechanism includes a first flange plate, on which a plurality of uniformly distributed support columns are provided. Bearings are provided on the support columns, and a second flange plate is provided on the bearings. A first gear is provided on the outer circumference of the second flange plate. A drive motor is provided on the base, and a second gear is provided at the output end of the drive motor. The second gear meshes with the first gear.

[0009] Further, the placing mechanism includes a turntable, which is arranged at the top of the second flange plate. A placing rack is arranged on the turntable, and a placing groove is arranged inside the placing rack. An airbag is arranged on the side wall of the placing groove.

[0010] Further, the airbag is communicated with an inflation device through a trachea. The inflation device is arranged on the base, and a pressure sensor is arranged inside the trachea.

[0011] Further, it further includes a controller and a display screen. The controller is arranged on the side wall of the base, the display screen is arranged on the controller, and the controller is electrically connected to the rotating mechanism, the placing mechanism, the filling mechanism and the display screen.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] The rotating mechanism rotates and feeds the fixed filling bottles on the placing mechanism, thereby realizing the continuity of filling and increasing the filling efficiency; through the setting of the placing mechanism, the filling bottles are limited and fixed to prevent the filling bottles from tipping over, so as to ensure the filling accuracy and stability; the filling mechanism fills the filling bottles, the electric telescopic rod expands and contracts as needed to adjust the relative position between the filling needle and the filling bottle, the solenoid valve controls the flow of the liquid, realizes precise flow control, and the combination of the telescopic spring and the rubber ring is used to ensure that the rubber ring is in close contact with the bottle mouth when the filling needle injects the liquid into the bottle, seals the bottle mouth, prevents the liquid from splashing out, reduces the waste of the liquid, so that it is not necessary to reduce the flow rate, and improves the filling efficiency; the air holes balance the pressure, prevent poor sealing caused by unbalanced pressure, thereby improving the stability of the filling process and helping to achieve a more accurate filling volume. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The following further illustrates the present utility model with reference to the drawings.

[0015] Figure 1 is a schematic structural diagram of the present utility model;

[0016] Figure 2 is a cross-sectional structural diagram of the base, rotating mechanism and placing mechanism of the present utility model;

[0017] Figure 3 is a schematic structural diagram of the rotating mechanism of the present utility model;

[0018] Figure 4 It is a schematic structural diagram of the placement mechanism of the present utility model;

[0019] Figure 5 It is a schematic structural diagram of the filling mechanism of the present utility model;

[0020] Figure 6 It is a partial sectional structural diagram of the filling mechanism of the present utility model;

[0021] Reference numerals in the drawings: 1, base; 2, rotating mechanism; 3, placement mechanism; 4, filling mechanism; 5, storage barrel; 6, support frame; 7, L-shaped seat; 8, electric telescopic rod; 9, fixed cylinder; 10, cavity; 11, filling head; 12, filling needle; 13, telescopic spring; 14, rubber ring; 15, channel; 16, discharge pipe; 17, flange plate one; 18, support column; 19, bearing; 20, flange plate two; 21, gear one; 22, drive motor; 23, gear two; 24, turntable; 25, placement rack; 26, placement groove; 27, airbag; 28, air pipe; 29, inflation device; 30, controller; 31, display screen; 32, body; 33, connection section. Detailed implementation manners

[0022] The following combines the drawings and embodiments to further describe in detail the specific implementation manners of the present utility model. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.

[0023] As Figures 1 to 6 shown, a filling device for liquid health products based on the present utility model includes a base 1, a rotating mechanism 2 for rotating and filling a filling bottle, a placement mechanism 3 for placing and fixing the filling bottle, and a filling mechanism 4 for injecting liquid health products into the filling bottle. The rotating mechanism 2 and the filling mechanism 4 are both arranged on the base 1, and the placement mechanism 3 is arranged on the rotating mechanism 2; the filling mechanism 4 includes an L-shaped seat 7, the L-shaped seat 7 is arranged on the side wall of the base 1, an electric telescopic rod 8 is arranged at the lower end of the L-shaped seat 7, a fixed cylinder 9 is arranged at the output end of the electric telescopic rod 8, a cavity 10 is arranged in the fixed cylinder 9, a filling head 11 is arranged in the cavity 10, a filling needle 12 communicated with the filling head 11 is arranged at the bottom of the filling head 11, a solenoid valve is arranged on the filling needle 12, a telescopic spring 13 is sleeved outside the filling needle 12, the upper end of the telescopic spring 13 is fixedly connected with the fixed cylinder 9, the lower end is fixedly connected with a rubber ring 14, and a channel 15 and air holes for the filling needle 12 to pass through are arranged on the rubber ring 14;

[0024] The rotation mechanism 2 rotates and feeds the filling bottles fixed on the placement mechanism 3, thereby realizing the continuity of filling and increasing the filling efficiency; through the setting of the placement mechanism 3, the filling bottles are limited and fixed to prevent the filling bottles from tipping over, so as to ensure the filling accuracy and stability; the filling mechanism 4 fills the filling bottles. The electric telescopic rod 8 expands and contracts as needed to adjust the relative position between the filling needle 12 and the filling bottle. The solenoid valve controls the flow of the liquid to achieve precise flow control. The telescopic spring 13 and the rubber ring 14 are used in combination to ensure that the rubber ring 14 is in close contact with the bottle mouth when the filling needle 12 injects the liquid into the bottle, seals the bottle mouth, and prevents the liquid from splashing out, so that there is no need to reduce the flow rate and the filling efficiency is improved; the air holes balance the pressure and prevent poor sealing caused by unbalanced pressure, thereby improving the stability of the filling process and helping to achieve a more accurate filling volume.

[0025] The filling mechanism 4 further includes a storage barrel 5 and a support frame 6. The storage barrel 5 is vertically arranged on the top of the base 1 through the support frame 6. The storage barrel 5 and the filling head 11 are communicated through a discharge pipe 16. A through hole for the discharge pipe 16 to pass through is provided on the fixed cylinder 9; the storage barrel 5 stores the liquid health products to be filled, and the support frame 6 is used to stably support the storage barrel 5 to ensure that it does not shake or tilt during the filling process. The discharge pipe 16 is a conveying pipeline between the storage barrel 5 and the filling head 11 to ensure that the liquid health products are smoothly transmitted from the storage barrel 5 to the filling needle 12.

[0026] As a preference of the above embodiment, the storage barrel 5 includes a columnar body 32, and a conical connecting section 33 is constructed at the bottom end of the body 32. The discharge pipe 16 is inserted into the bottom of the connecting section 33; the conical design of the connecting section 33 helps the liquid health products to flow more smoothly into the discharge pipe 16, reduces residues and improves the filling efficiency. At the same time, it makes the inside of the storage barrel 5 easier to clean, reduces the pollution risk caused by residues, and further improves the efficiency and cleanliness of the entire filling device.

[0027] As a preference of the above embodiment, the inner diameter of the channel 15 corresponds to the outer diameter of the filling needle 12; through this design, it is ensured that there is a tight fit between the channel 15 and the filling needle 12, ensuring high efficiency, precision and hygiene during the filling process and improving the filling quality of the liquid health products.

[0028] Preferably, as in the above embodiments, the rotating mechanism 2 includes a first flange plate 17, on which a plurality of uniformly distributed support columns 18 are provided. On the support columns 18, bearings 19 are provided. On the bearings 19, a second flange plate 20 is provided. On the outer circumference of the second flange plate 20, a first gear 21 is provided. On the base 1, a driving motor 22 is provided. At the output end of the driving motor 22, a second gear 23 is provided. The second gear 23 meshes with the first gear 21. The first flange plate 17 and the support columns 18 are used to install and support other components. The bearings 19 are used to reduce the friction during rotation, making the rotation smoother. The second flange plate 20 rotates together with the bearings 19 and serves as the basis for the placing mechanism 3. The driving motor 22 is the power source of the rotating mechanism 2. The driving motor 22 drives the second gear 23 to rotate, thereby driving the first gear 21 to rotate, and transmitting the rotational power of the driving motor 22 to the second flange plate 20, ensuring that the filling bottle can rotate smoothly and precisely, which helps to improve the quality and efficiency of the entire filling process.

[0029] Preferably, as in the above embodiments, the placing mechanism 3 includes a turntable 24, which is arranged at the top of the second flange plate 20. On the turntable 24, a placing rack 25 is provided. Inside the placing rack 25, a placing groove 26 is provided. On the side wall of the placing groove 26, an airbag 27 is provided. Through the inflation and expansion of the airbag 27, it closely adheres to the side of the filling bottle, providing sufficient supporting force, ensuring that the bottle body maintains a stable fixing method during rotation, reducing the risk of bottle body collision and damage, and helping to protect the product integrity. The airbag 27 can adjust the degree of expansion according to the bottle body size, is applicable to filling bottles of different sizes and shapes, and improves the versatility of the device.

[0030] Preferably, as in the above embodiments, the airbag 27 is communicated with an inflation device 29 through a trachea 28. The inflation device 29 is arranged on the base 1. Inside the trachea 28, a pressure sensor is provided. The inflation device 29 provides gas for the airbag 27 through the trachea 28. Through the monitoring of the pressure sensor and the automatic adjustment of the inflation device 29, the degree of expansion of the airbag 27 can be precisely controlled to ensure the stable fixing of the filling bottle during the filling process.

[0031] Preferably, as in the above embodiments, it further includes a controller 30 and a display screen 31. The controller 30 is arranged on the side wall of the base 1. The display screen 31 is arranged on the controller 30. The controller 30 is electrically connected to the rotating mechanism 2, the placing mechanism 3, the filling mechanism 4, and the display screen 31. The controller 30 is used to receive operation instructions and control the operation of the entire filling system, coordinate the work of each mechanism, and ensure the efficient progress of the filling process. The display screen 31 is used to display the operating status, parameter settings, and other relevant information of the filling system, ensuring that the filling system has a high degree of automation, is easy to operate, and helps to improve production efficiency and product quality.

[0032] A filling device for liquid health products of the present utility model, when working, first places an empty filling bottle in the placement groove 26 of the placement rack 25. The airbag 27 is connected to the inflation device 29 through the air pipe 28. The inflation device 29 is started to inflate the airbag 27, making it expand and closely fit the filling bottle to ensure the stability of the bottle body during the filling process. Parameters such as the filling volume and rotation speed are set through the display screen 31 on the controller 30, and it is confirmed that there is enough liquid health product in the storage barrel 5. The drive motor 22 is started to drive the second gear 23 to rotate, and the first gear 21 meshed with it rotates, driving the second flange plate 20 to rotate. The second flange plate 20 rotates smoothly on the support column 18 through the bearing 19. The rotation of the second flange plate 20 drives the turntable 24 and the filling bottles on the placement rack 25 to rotate together. The filling bottles reach below the filling needle 12 in sequence and stop. The electric telescopic rod 8 extends downward, driving the fixed cylinder 9 and the filling head 11 to descend. The telescopic spring 13 contracts, and the rubber ring 14 abuts against the bottle mouth. The filling needle 12 is inserted into the filling bottle through the channel 15 on the rubber ring 14. The solenoid valve is opened, and the liquid health product enters the filling head 11 from the storage barrel 5 through the discharge pipe 16, and then is injected into the bottle through the filling needle 12. When the liquid reaches the predetermined filling volume, the solenoid valve is closed to stop filling. After the filling needle 12 finishes filling one bottle, the electric telescopic rod 8 drives the fixed cylinder 9 to rise, removing the filling needle 12, and then repeats this process for the next bottle filling. When all the filling bottles are filled, the rotating mechanism 2 stops rotating, and the inflation device 29 releases the gas in the airbag 27, and the airbag 27 returns to its original state to facilitate the removal of the filled filling bottles. The controller 30 monitors the working states of each component during the whole process and displays real-time information through the display screen 31.

[0033] The installation method, connection method or setting method of a filling device for liquid health products of the present utility model are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented.

[0034] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A filling device for liquid health products, characterized in that, It includes a base (1), a rotating mechanism (2) for rotating and filling the filling bottles, a placing mechanism (3) for placing and fixing the filling bottles, and a filling mechanism (4) for injecting liquid health products into the filling bottles. The rotating mechanism (2) and the filling mechanism (4) are both arranged on the base (1), and the placing mechanism (3) is arranged on the rotating mechanism (2); The filling mechanism (4) includes an L-shaped seat (7) arranged on the side wall of the base (1). An electric telescopic rod (8) is arranged at the lower end of the L-shaped seat (7). The output end of the electric telescopic rod (8) is provided with a fixing cylinder (9). A cavity (10) is arranged inside the fixing cylinder (9). A filling head (11) is arranged inside the cavity (10). A filling needle (12) communicated with the filling head (11) is arranged at the bottom of the filling head (11). A solenoid valve is arranged on the filling needle (12). A telescopic spring (13) is sleeved outside the filling needle (12). The upper end of the telescopic spring (13) is fixedly connected with the fixing cylinder (9), and the lower end is fixedly connected with a rubber ring (14). A channel (15) and a ventilation hole for the filling needle (12) to pass through are arranged on the rubber ring (14).

2. The filling device for liquid health products according to claim 1, characterized in that, The filling mechanism (4) further includes a storage barrel (5) and a support frame (6). The storage barrel (5) is vertically arranged on the top of the base (1) through the support frame (6). The storage barrel (5) and the filling head (11) are communicated through a discharge pipe (16). A through hole for the discharge pipe (16) to pass through is arranged on the fixing cylinder (9).

3. The filling device for liquid health products according to claim 2, characterized in that, The storage barrel (5) includes a columnar body (32). A conical connecting section (33) is constructed at the bottom end of the body (32). The discharge pipe (16) is inserted into the bottom of the connecting section (33).

4. The filling device for liquid health products according to claim 1, characterized in that, The inner diameter of the channel (15) corresponds to the outer diameter of the filling needle (12).

5. The filling device for liquid health products according to claim 1, characterized in that, The rotating mechanism (2) includes a first flange plate (17). A plurality of uniformly distributed support columns (18) are arranged on the first flange plate (17). A bearing (19) is arranged on the support column (18). A second flange plate (20) is arranged on the bearing (19). A first gear (21) is arranged on the outer circumference of the second flange plate (20). A driving motor (22) is arranged on the base (1). A second gear (23) is arranged at the output end of the driving motor (22). The second gear (23) meshes with the first gear (21).

6. The filling device for liquid health products according to claim 1, characterized in that, The placing mechanism (3) includes a turntable (24). The turntable (24) is arranged at the top end of the second flange plate (20). A placing rack (25) is arranged on the turntable (24). A placing groove (26) is arranged inside the placing rack (25). An airbag (27) is arranged on the side wall of the placing groove (26).

7. The filling device for liquid health products according to claim 6, characterized in that, The airbag (27) is communicated with an inflation device (29) through an air pipe (28). The inflation device (29) is arranged on the base (1). A pressure sensor is arranged inside the air pipe (28).

8. The filling device for liquid health products according to claim 1, characterized in that, It further includes a controller (30) and a display screen (31). The controller (30) is disposed on the side wall of the base (1), the display screen (31) is disposed on the controller (30), and the controller (30) is electrically connected to the rotating mechanism (2), the placing mechanism (3), the filling mechanism (4), and the display screen (31).

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