Glass tempering furnace capable of conveniently adjusting distance between heating rollers
Through the design of lifting and adjusting components and double-layer heating roller frames, the rapid and precise adjustment of heating roller spacing is achieved, and the problems of heating unevenness and complex equipment adjustment in traditional fiberglass tempering furnaces are solved, production efficiency and finished product quality are improved, and processing needs of different glass thicknesses are adapted.
Patent Information
- Application Number
- CN202422077720.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The spacing between heating rollers in traditional glass tempering furnaces is fixed, resulting in poor adaptability to glasses of different thicknesses, low production flexibility, and uneven heating affects the quality of the finished product, making equipment adjustments complex and time-consuming.
The lift adjustment component and double-layer heating roller frame design are adopted to achieve rapid and precise adjustment of the heating roller spacing through the motor drive gear and drag chain system, and combined with the precise temperature control of the electric furnace wire to ensure heating uniformity.
It improves the adaptability and flexibility of the production line, reduces equipment adjustment time, improves production efficiency and finished product quality, reduces maintenance difficulty and cost, and meets energy-saving and environmental protection requirements.
Smart Images
Figure CN223118319U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of glass tempering, and particularly relates to a glass tempering furnace which is convenient for adjusting the distance between heating rollers. Background Technique
[0002] Glass tempering is a strengthening treatment method in which a compressive stress layer is formed on the glass surface through a heating and rapid cooling process, while a tensile stress layer is maintained inside. This process greatly enhances the impact resistance and safety of the glass. When it breaks, it will form obtuse fragments and is widely used in fields such as architecture, automobiles, and household appliances. In the design of traditional glass tempering furnaces, the heating unit usually consists of multiple heating rollers, which are responsible for uniformly heating the glass plate to near the softening point, and then fixing the shape through rapid cooling to complete tempering.
[0003] In the early design of tempering furnaces, the distance between heating rollers was often fixed, which limited the adaptability to glass of different thicknesses. In other words, the same furnace equipment was difficult to meet diverse production needs, resulting in low production flexibility; non-uniform heating would cause uneven stress distribution inside the glass, affecting the quality of the finished product and even producing defective products. Especially when dealing with thin or extra-large-sized glass, heating uniformity became a technical problem; adjusting the distance between heating rollers or replacing heating rollers of different specifications usually required a complex operation process, which was time-consuming and might affect production efficiency, and had high requirements for the skills of operators.
[0004] Therefore, the utility model proposes a glass tempering furnace which is convenient for adjusting the distance between heating rollers. By introducing innovative designs such as a lifting adjustment component and a double-layer heating roller frame, it solves the limitations of traditional technologies in terms of adjustment flexibility, heating uniformity, production efficiency, and maintenance management, and meets the urgent need for technological upgrading in the glass tempering industry. Content of the Utility Model
[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0006] The utility model relates to a glass tempering furnace which is convenient for adjusting the distance between heating rollers, including a lifting adjustment component and a heating roller frame mounted inside the lifting adjustment component. The lifting adjustment component includes a frame, a support plate fixed to the side of the frame, a bracket movably sleeved outside the middle vertical beam of the frame, a rack fixed to the middle position of the frame, a gear meshing with the rack, a motor for driving the rotation of the gear, and a drag chain connected between the support plate and the bracket;
[0007] The heating roller frame includes a mounting seat fixed to the inner side of the bracket, a roller frame fixed to the inner side of the mounting seat, and a heating roller body arranged inside the roller frame.
[0008] The utility model is further configured such that the heating roller frame is arranged in a double layer, and the heating roller frame is arranged in one-to-one correspondence with the motor in parallel.
[0009] The utility model is further configured such that the motor is fixed on the outer side of the bracket, and the motor, the gear, the rack and the drag chain form a driving system of the heating roller frame.
[0010] The utility model is further configured such that a guide rail is fixed inside the middle vertical beam of the frame, a guide block is adaptively installed on the guide rail, and the guide block is fixed on the side surface of the mounting seat.
[0011] The utility model is further configured such that an electric furnace wire is wound on the surface of the heating roller body, and the electric furnace wire is connected to the internal control system of the mounting seat.
[0012] The utility model is further configured such that the lifting adjustment components are oppositely arranged at the ends of the heating roller frame. One side of the gear is movably connected to the bracket through a shaft member, and the other side of the gear is matched with the output shaft of the motor through a shaft member.
[0013] The utility model has the following beneficial effects:
[0014] 1. Through the lifting adjustment component driven by the motor, the utility model can quickly and accurately adjust the distance between the heating roller frames, adapt to the processing requirements of glass sheets with different thicknesses and sizes, without the need to frequently replace or adjust the equipment, greatly improving the adaptability and flexibility of the production line. The integrated drag chain design protects the integrity of the power and control lines during the lifting process, reduces the maintenance difficulty and cost, improves the reliability and durability of the equipment. The simple operation control and fast adjustment mechanism significantly reduce the equipment adjustment time, speed up the production preparation process, thereby improving the overall production efficiency and production capacity, and being conducive to meeting the requirements of mass customization production.
[0015] 2. By arranging the double-layer heating roller frame, the utility model expands the heating area. Combined with the precise temperature control of the electric furnace wire, it ensures that the glass is heated more evenly, reduces the stress unevenness during the heat treatment process, improves the flatness and strength of the tempered glass, reduces the product defects caused by uneven heating. The precise temperature control and efficient heating design help to reduce energy waste, meeting the requirements of modern production for energy conservation and environmental protection.
[0016] Of course, it is not necessary for any product implementing the utility model to achieve all the above-mentioned advantages simultaneously. Description of the Drawings
[0017] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0018] Figure 1 It is a schematic view of one side of the overall structure of the present utility model.
[0019] Figure 2 It is a schematic view of the other side of the overall structure of the present utility model.
[0020] Figure 3 It is a schematic view of the bottom of the overall structure of the present utility model.
[0021] In the drawings, the list of components represented by each reference numeral is as follows:
[0022] 1. Lifting and adjusting assembly; 11. Frame; 12. Support plate; 13. Drag chain; 14. Motor; 15. Bracket; 16. Rack; 17. Guide block; 18. Guide rail; 2. Heating roller frame; 21. Mounting seat; 22. Roller frame; 23. Heating roller body. Specific embodiments
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0024] Embodiment
[0025] Please refer to Figures 1-3 , the present utility model is a glass tempering furnace for facilitating the adjustment of the spacing between heating rollers, including a lifting and adjusting assembly 1 and a heating roller frame 2 mounted inside the lifting and adjusting assembly 1. The lifting and adjusting assembly 1 includes a frame 11, a support plate 12 fixed to the side of the frame 11, a bracket 15 movably sleeved outside the middle vertical beam of the frame 11, a rack 16 fixed to the middle position of the frame 11, a gear meshing with the rack 16, a motor 14 for driving the rotation of the gear, and a drag chain 13 connecting the support plate 12 and the bracket 15; the heating roller frame 2 includes a mounting seat 21 fixed to the inner side of the bracket 15, a roller frame 22 fixed to the inner side of the mounting seat 21, and a heating roller body 23 arranged inside the roller frame 22.
[0026] The further description of the above structure is as follows:
[0027] The heating roller frame 2 is arranged in a double layer, and is correspondingly arranged one by one with the motor 14 parallel to the heating roller frame 2; inside the middle vertical beam of the frame 11, a guide rail 18 is fixed, and a guide block 17 is adaptively installed on the guide rail 18, and the guide block 17 is fixed to the side surface of the mounting seat 21; an electric furnace wire is wound on the surface of the heating roller body 23, and the electric furnace wire is connected to the internal control system of the mounting seat 21.
[0028] The lifting and adjusting assembly 1 is oppositely arranged at the end of the heating roller frame 2. One of the gears is movably connected to the bracket 15 through a shaft member, and the other gear is matched with the output shaft of the motor 14 through a shaft member; the motor 14 is fixed to the outside of the bracket 15, and the motor 14, the gear, the rack 16 and the drag chain 13 form a drive system of the heating roller frame 2.
[0029] In this glass tempering furnace, through the mounting of the heating roller frame 2 by the lifting and adjusting assembly 1, the flexible adjustment of the distance between the heating roller frames 2 is realized, and the applicable range and production efficiency of the equipment are improved.
[0030] Further description of the lifting and adjusting assembly 1: The frame 11 constitutes the outer frame of the entire lifting and adjusting assembly 1, providing a stable basic support for the entire system, and the support plate 12 fixed to its side is used for the installation of the drag chain 13. The bracket 15 is movably sleeved outside the middle vertical beam of the frame 11 and can slide up and down along the vertical direction. The motor 14 is connected to the gear through its output shaft. When the motor 14 operates, the gear rotates and drives the engaged rack 16 to move up and down, thereby controlling the lifting of the bracket 15. The drag chain 13 ensures the free telescoping of the power cord and control signal line of the motor 14 during the lifting of the bracket 15, avoiding the winding and damage of the cables. The guide rail 18 is fixed inside the frame 11 and cooperates with the guide block 17 on the bracket 15 to ensure the smoothness and linearity of the bracket 15 during the up and down movement, reducing friction and deviation.
[0031] Further description of the heating roller frame 2: The heating roller frame 2 adopts a double-layer structure, which not only increases the heating area, but also makes the heating more uniform, suitable for the treatment of large-size or thick glass, effectively reducing the stress concentration problem caused by uneven heating. The electric furnace wire wound inside the heating roller body 23 is the heating source. Through precise temperature control, the uniformity and controllability of the heating process are ensured. The electric furnace wire is connected to the control system inside the mounting seat 21, so that the heating process can adjust the temperature according to needs to meet the requirements of different glass tempering processes.
[0032] In summary, the lifting and adjusting component 1 driven by the motor 14 makes it convenient to adjust the distance between the heating roller frames 2. The operator can quickly adjust through the control system to meet the glass processing requirements of different specifications. The combination of uniform heating and rapid adjustment ability not only reduces the downtime caused by equipment adjustment, but also improves the efficiency of the glass tempering process and the quality of the final product, and reduces the rejection rate caused by uneven heating. The modular structure design, such as the use of the drag chain 13, simplifies the daily maintenance and troubleshooting of the equipment and reduces the maintenance cost.
[0033] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0034] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present invention, so that those skilled in the art can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A glass tempering furnace for a glass fiber reinforced plastic that facilitates the adjustment of the spacing between heating rollers, comprising a lifting and adjusting assembly (1), and a heating roller frame (2) mounted inside the lifting and adjusting assembly (1), characterized in that: The lifting and adjusting assembly (1) includes a frame (11), a support plate (12) fixed to the side of the frame (11), a bracket (15) movably sleeved outside the middle vertical beam of the frame (11), a rack (16) fixed to the middle position of the frame (11), a gear meshing with the rack (16), a motor (14) for driving the rotation of the gear, and a drag chain (13) connected between the support plate (12) and the bracket (15); The heating roller frame (2) includes a mounting seat (21) fixed to the inner side of the bracket (15), a roller frame (22) fixed to the inner side of the mounting seat (21), and a heating roller body (23) disposed inside the roller frame (22).
2. The glass tempering furnace for fiberglass that is convenient for adjusting the spacing of heating rollers according to claim 1, wherein, The heating roller frame (2) is arranged in a double layer, and the heating roller frame (2) is arranged in one-to-one correspondence with the motor (14) in parallel.
3. A glass tempering furnace for fiberglass that facilitates the adjustment of the spacing between heating rollers, characterized in that, The motor (14) is fixed to the outside of the bracket (15), and the motor (14), the gear, the rack (16) and the drag chain (13) constitute a drive system of the heating roller frame (2).
4. A glass tempering furnace for fiberglass that is convenient for adjusting the spacing between heating rollers, characterized in that, A guide rail (18) is fixed to the inner side of the middle vertical beam of the frame (11), and a guide block (17) is adaptively installed on the guide rail (18), and the guide block (17) is fixed to the side of the mounting seat (21).
5. A glass tempering furnace for fiberglass that is convenient for adjusting the spacing of heating rollers, characterized in that, An electric furnace wire is wound on the surface of the heating roller body (23), and the electric furnace wire is connected to the internal control system of the mounting seat (21).
6. A glass tempering furnace for fiberglass that is convenient for adjusting the distance between heating rollers, characterized in that, The lifting and adjusting assembly (1) is oppositely arranged at the end of the heating roller frame (2), one of the gears is movably connected to the bracket (15) through a shaft member, and the other gear is matched with the output shaft of the motor (14) through a shaft member.