DHA (docosahexaenoic acid) algal oil extraction device

Through the DHA algae oil extraction device driven by hydraulic rod and motor, combined with the diversion tank and oblique ring design, the problems of low extraction efficiency and solvent residue in the prior art are solved, and efficient and low-cost DHA algae oil extraction is achieved.

CN223118396UActive Publication Date: 2025-07-18SHANDONG TIANZHI GREEN IND BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422169956.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-18
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing DHA algae oil extraction methods have problems such as low efficiency and solvent residue, and traditional devices have limited improvement in extraction efficiency.

Method used

The hydraulic rod-driven pressing block is used for lifting and lowering to squeeze the raw materials inside the filter cartridge, and centrifugal extraction is carried out in combination with the motor-driven rotary shaft. The flow path of algae oil is optimized by setting a diversion groove and oblique ring inside the shell.

Benefits of technology

It improves the extraction efficiency and purity of DHA algae oil, reduces production costs and environmental pollution, and enhances the adaptability and flexibility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a DHA (docosahexaenoic acid) algal oil extraction device which is characterized in that the upper surface of a bottom plate is fixedly connected with a supporting plate, the upper surface of the supporting plate is fixedly connected with a top plate, the lower surface of the top plate is fixedly connected with a hydraulic rod, the lower end of the hydraulic rod is fixedly connected with a pressing block, and the upper surface of the bottom plate is fixedly connected with a shell; a motor is fixedly connected to the lower surface of the shell, a rotating shaft is fixedly connected to the output end of the motor, a filter drum is fixedly connected to the end, away from the motor, of the rotating shaft, a flow guide groove is formed in the lower bottom wall of the shell, an inclined ring is fixedly connected to the interior of the flow guide groove, an output pipe is fixedly connected to the side surface of the shell, and a feeding port is formed in the upper surface of the shell. The extraction efficiency and purity of the DHA algal oil can be improved, the production cost and environmental pollution are reduced, and the adaptability and flexibility of equipment can be enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of algal oil extraction, and particularly relates to a DHA algal oil extraction device by immersion extraction. Background Art

[0002] DHA, as an important polyunsaturated fatty acid, has many benefits for human health, such as promoting brain and vision development. Therefore, it needs to be efficiently obtained through specific extraction processes. Traditional DHA algal oil extraction methods may have problems such as low efficiency and solvent residues. For example, a Chinese patent discloses "a microalgal oil extraction tank", and its application number is: "202021506197.3". By arranging crushing teeth on the surface of the stirring blades near the bottom end of the tank body and driving the stirring blades to rotate through a transmission mechanism, the algal residue can be crushed, and the loosening work of the algal residue at the slag discharge port can be automatically completed, making the slag discharge more convenient and fast, and enabling the slag discharge and cake unloading operation to proceed smoothly. However, although simply improving the filtering device on the slag discharge door of this device can improve the separation effect of the extraction liquid and the algal residue, it has limited effect on improving the extraction efficiency. Content of the Utility Model

[0003] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and provide a DHA algal oil extraction device by immersion extraction. By driving a pressing block to lift through a hydraulic rod to squeeze and extract DHA algal oil from the raw materials inside the filter cylinder, and combining with the design of driving a rotating shaft to perform centrifugal extraction by a motor, the extraction efficiency and purity of DHA algal oil can be improved, the production cost and environmental pollution can be reduced, which is beneficial to enhancing the adaptability and flexibility of the device. By arranging a diversion groove inside the outer shell and installing an inclined ring inside the diversion groove, the extracted DHA algal oil can be further guided to the output pipe of the outer shell, which can optimize the flow path of the algal oil, improve the collection efficiency of the algal oil, and is beneficial to enhancing the overall performance and operation convenience of the device.

[0004] The utility model also provides a DHA algal oil extraction device with the above features, including: a bottom plate, the upper surface of the bottom plate is fixedly connected with a support plate, the upper surface of the support plate is fixedly connected with a top plate, the lower surface of the top plate is fixedly connected with a hydraulic rod, the lower end of the hydraulic rod is fixedly connected with a pressing block, the upper surface of the bottom plate is fixedly connected with an outer shell, the lower surface of the outer shell is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating shaft, the end of the rotating shaft far away from the motor is fixedly connected with a filter cylinder, the lower bottom wall of the outer shell is provided with a diversion groove, an inclined ring is fixedly connected inside the diversion groove, the side surface of the outer shell is fixedly connected with an output pipe, and the upper surface of the outer shell is provided with a feed inlet. Through the above device, the extraction efficiency and purity of DHA algal oil can be improved, the production cost and environmental pollution can be reduced, which is beneficial to enhancing the adaptability and flexibility of the device.

[0005] A DHA algal oil extraction device according to the present utility model, the outer shell is located between the support plates, and the hydraulic rod is located directly above the outer shell. Through the above device, it is beneficial to improve the extraction efficiency.

[0006] A DHA algal oil extraction device according to the present utility model, the pressing block is located directly above the feed inlet, and the filter cylinder is located inside the feed inlet. Through the above device, it is beneficial for the pressing block to directly act on the algal bodies inside the filter cylinder.

[0007] A DHA algal oil extraction device according to the present utility model, the output pipe communicates with the outer shell, and a valve is provided on the side surface of the output pipe. Through the above device, it is beneficial to control the flow rate of the algal oil.

[0008] A DHA algal oil extraction device according to the present utility model, the inclined ring is lower at the front and higher at the rear, and the output pipe is located in front of the inclined ring. Through the above device, it is beneficial to ensure the diversion efficiency.

[0009] A DHA algal oil extraction device according to the present utility model, the lower surface of the outer shell is fixedly connected with a protective frame, and the motor is located inside the protective frame. Through the above device, it is beneficial to protect the motor and reduce the damage of the motor.

[0010] A DHA algal oil extraction device according to the present utility model, the lower surface of the bottom plate is provided with mounting holes, and the protective frame is located inside the mounting holes. Through the above device, it is beneficial to provide an installation space for the protective frame and the motor.

[0011] A DHA algal oil extraction device according to the present utility model, the lower surface of the bottom plate is fixedly connected with support columns, and the support columns are located at the four corners of the bottom plate. Through the above device, it is beneficial to ensure the overall stability of the device.

[0012] Beneficial effects

[0013] 1. Compared with the prior art, for this DHA algal oil extraction device, by driving the pressing block to lift through the hydraulic rod to squeeze and extract DHA algal oil from the raw materials inside the filter cylinder, and combining with the design of driving the rotating shaft by the motor for centrifugal extraction, it can improve the extraction efficiency and purity of DHA algal oil, reduce production costs and environmental pollution, and is beneficial to enhancing the adaptability and flexibility of the equipment.

[0014] 2. Compared with the prior art, for this DHA algal oil extraction device, by arranging a diversion groove inside the outer shell and installing an inclined ring inside the diversion groove to further guide the extracted DHA algal oil to the output pipe of the outer shell, it can optimize the flow path of the algal oil, improve the collection efficiency of the algal oil, and is beneficial to enhancing the overall performance and operation convenience of the equipment. Description of the drawings

[0015] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments;

[0016] Figure 1 It is a three-dimensional structure diagram of the DHA algal oil extraction device of the present utility model;

[0017] Figure 2 It is an internal structure diagram of the DHA algal oil extraction device of the present utility model;

[0018] Figure 3 It is a bottom view structure diagram of the DHA algal oil extraction device of the present utility model;

[0019] Figure 4 It is a sectional structure diagram of the DHA algal oil extraction device of the present utility model.

[0020] Legend description:

[0021] 1. Bottom plate; 2. Support plate; 3. Top plate; 4. Support column; 5. Hydraulic rod; 6. Pressing block; 7. Filter cylinder; 8. Outer shell; 9. Output pipe; 10. Valve; 11. Feed inlet; 12. Flow guide groove; 13. Motor; 14. Rotating shaft; 15. Protective frame; 16. Inclined ring. Specific implementation manners

[0022] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The function of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be understood as a limitation on the protection scope of the present utility model.

[0023] Referring to Figures 1-4 , an embodiment of a DHA algal oil extraction device of the present utility model includes: a bottom plate 1, which serves as the support basis for the entire device. The upper surface of the bottom plate 1 is fixedly connected with a support plate 2, which is used to connect the bottom plate 1 and the top plate 3, providing sufficient support force to enable the top plate 3 to stably install components such as the hydraulic rod 5. The upper surface of the support plate 2 is fixedly connected with a top plate 3, which is used to support and install the hydraulic rod 5. The lower surface of the top plate 3 is fixedly connected with a hydraulic rod 5, which is used to drive the pressing block 6 to perform crushing treatment on the algal bodies. The hydraulic rod 5 is located directly above the outer shell 8. The lower end of the hydraulic rod 5 is fixedly connected with a pressing block 6, which is used to directly act on the algal bodies, and through the pushing of the hydraulic rod 5, crushing and pressing are carried out, causing the algal cell walls to rupture and the algal oil to be released and dissolved in the solvent.

[0024] The upper surface of the bottom plate 1 is fixedly connected with a housing 8. As a closed container, the housing 8 is located between the support plates 2. The lower surface of the housing 8 is fixedly connected with a protective frame 15 for protecting the motor 13 from external interference and damage. The lower surface of the housing 8 is fixedly connected with a motor 13 for providing rotational power. The motor 13 is located inside the protective frame 15. The lower surface of the bottom plate 1 is provided with mounting holes for providing an installation space for the protective frame 15. The protective frame 15 is located inside the mounting holes. The output end of the motor 13 is fixedly connected with a rotating shaft 14 for transmitting the rotational force generated by the motor 13. One end of the rotating shaft 14 away from the motor 13 is fixedly connected with a filter cartridge 7 for performing centrifugal operation.

[0025] The lower bottom wall of the housing 8 is provided with a diversion groove 12 for containing algal oil. Inside the diversion groove 12, an inclined ring 16 is fixedly connected for further guiding the algal oil to flow towards the output pipe 9. The inclined ring 16 is lower at the front and higher at the rear. The side surface of the housing 8 is fixedly connected with an output pipe 9 for outputting the pressed and centrifuged algal oil. The output pipe 9 communicates with the housing 8. The output pipe 9 is located in front of the inclined ring 16. A valve 10 is arranged on the side surface of the output pipe 9 for controlling the output of the algal oil. The upper surface of the housing 8 is provided with a feed inlet 11 for putting algal bodies and solvents into the device. The filter cartridge 7 is located inside the feed inlet 11. A pressing block 6 is located directly above the feed inlet 11. The lower surface of the bottom plate 1 is fixedly connected with support columns 4 for supporting the bottom plate 1. The support columns 4 are located at the four corners of the bottom plate 1.

[0026] Working principle: The screened high oil content algal species are put into the filter cartridge 7 through the feed inlet 11, and an appropriate amount of solvent (such as n - hexane, cyclohexane, etc.) is added. The solvent should be able to effectively dissolve the algal oil. Start the hydraulic rod 5 to push the pressing block 6 downward to crush the algal bodies in the filter cartridge 7. During the crushing process, the algal cell walls are damaged, and the algal oil is released and dissolved in the solvent. Then, lift the pressing block 6 through the hydraulic rod 5 and close the feed inlet 11. At the same time, start the motor 13 to drive the rotating shaft 14 to rotate. The rotation of the filter cartridge 7 generates centrifugal force to effectively separate the algal oil from impurities such as solvents and cell debris, improving the extraction efficiency. The algal oil is extracted through double extraction of pressing and centrifugation. Then, the algal oil flows out from the filter holes on the side surface of the filter cartridge 7, enters the inside of the diversion groove 12, and flows towards the output pipe 9 under the guidance of the inclined ring 16. The design of the inclined ring 16 being lower at the front and higher at the rear enables the algal oil to flow more smoothly towards the output pipe 9. Open the valve 10 on the output pipe 9, and the algal oil flows out of the device.

[0027] The above has described the embodiments of the present utility model in detail with reference to the drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art to which it pertains, various changes can be made without departing from the gist of the present utility model.

Claims

1. An extraction device for DHA algal oil, characterized in that, Comprising: A bottom plate (1), the upper surface of the bottom plate (1) is fixedly connected with a support plate (2), the upper surface of the support plate (2) is fixedly connected with a top plate (3), the lower surface of the top plate (3) is fixedly connected with a hydraulic rod (5), the lower end of the hydraulic rod (5) is fixedly connected with a pressing block (6), the upper surface of the bottom plate (1) is fixedly connected with a housing (8), the lower surface of the housing (8) is fixedly connected with a motor (13), the output end of the motor (13) is fixedly connected with a rotating shaft (14), the end of the rotating shaft (14) far from the motor (13) is fixedly connected with a filter cartridge (7), the lower bottom wall of the housing (8) is provided with a diversion groove (12), the inside of the diversion groove (12) is fixedly connected with an inclined ring (16), the side surface of the housing (8) is fixedly connected with an output pipe (9), and the upper surface of the housing (8) is provided with a feed inlet (11).

2. The DHA algal oil extraction device according to claim 1, wherein The housing (8) is located between the support plates (2), and the hydraulic rod (5) is located directly above the housing (8).

3. The DHA algal oil extraction device according to claim 1, wherein, The pressing block (6) is located directly above the feed inlet (11), and the filter cartridge (7) is located inside the feed inlet (11).

4. A DHA algal oil extraction device according to claim 1, characterized in that, The output pipe (9) communicates with the housing (8), and a valve (10) is arranged on the side surface of the output pipe (9).

5. The DHA algal oil extraction device according to claim 1, characterized in that The inclined ring (16) is lower in the front and higher in the rear, and the output pipe (9) is located in front of the inclined ring (16).

6. The DHA algal oil extraction device according to claim 1, wherein, The lower surface of the housing (8) is fixedly connected with a protective frame (15), and the motor (13) is located inside the protective frame (15).

7. The DHA algal oil extraction device according to claim 6, characterized in that, The lower surface of the bottom plate (1) is provided with mounting holes, and the protective frame (15) is located inside the mounting holes.

8. A DHA algal oil extraction device according to claim 1, characterized in that, The lower surface of the bottom plate (1) is fixedly connected with support columns (4), and the support columns (4) are located at the four corners of the bottom plate (1).

Citation Information

Patent Citations

  • Microalgae oil extraction tank

    CN213266412U