Flushing door hydraulic station

By designing a compact flushing door hydraulic station, the problem of traditional hydraulic stations being large in size, complex in structure, and difficult to control multiple flushing doors simultaneously is solved, and efficient and precise multi-door control and safety protection in sewage treatment equipment is achieved.

CN223120325UActive Publication Date: 2025-07-18HANSA-FLEX HYDRAULIC (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202422291559.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-18
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

Traditional hydraulic stations are huge in size and complex in structure, making it difficult to achieve synchronous and precise control of multiple flush doors, and are inconvenient to operate.

Method used

A compact flushing door hydraulic station is designed, including a fuel tank, gear pump, main valve block, quad valve block and flushing door cylinder. It adopts plug-in one-way valve, relief valve, pressure sensor and other components to achieve pressure regulation and multi-door synchronous control.

Benefits of technology

It realizes efficient installation and use in a limited space, can accurately control the opening and closing actions of the four flushing doors, improves the working efficiency of sewage treatment equipment, and has safety protection functions.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223120325U_ABST
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Abstract

The utility model discloses a flushing door hydraulic station which comprises an oil tank and flushing door oil cylinders, hydraulic oil is contained in the oil tank, a gear pump is installed on the oil tank, a motor is connected with the gear pump through a coupler, the oil outlet end of the gear pump is connected with a main valve block, the main valve block is connected with a quadruple valve block, and the quadruple valve block is connected with the four flushing door oil cylinders. And the quadruple valve block comprises a three-position four-way electromagnetic directional valve and a throttle valve which are connected in series. The hydraulic station is compact in overall design, small in size and convenient to install and use in a limited space, integrates the functions of pressure adjustment, temperature and liquid level monitoring, multi-gate synchronous control and the like, can achieve accurate control over a flushing gate, is provided with safety protection devices such as a plug-in overflow valve and the like, prevents a system from being damaged due to too high pressure, and is safe and reliable. The opening and closing actions of the four flushing doors can be simultaneously controlled, and the working efficiency of the sewage treatment equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic stations, and particularly relates to a hydraulic station for a flushing door. Background Technique

[0002] In the process of sewage treatment, as a key component to prevent water body backflow and for regular equipment cleaning, the stability and reliability of the flushing door are crucial. Traditional hydraulic stations often have problems such as large volume, complex structure, inconvenient operation, etc., and it is difficult to achieve synchronous and precise control of multiple flushing doors. Therefore, it is particularly important to develop a hydraulic station for a flushing door with a compact structure, easy maintenance, and comprehensive functions. Content of the Utility Model

[0003] In view of the problems existing in the prior art, the utility model provides a hydraulic station for a flushing door, including: an oil tank, a flushing door oil cylinder. The oil tank is filled with hydraulic oil. A gear pump is installed on the oil tank. The motor is connected to the gear pump through a coupling and is used to drive the gear pump. The oil outlet end of the gear pump is connected to a main valve block. The main valve block is connected to a four-way valve block. The four-way valve block is connected to four flushing door oil cylinders. The main valve block includes a plug-in check valve arranged on the oil outlet path. The four-way valve block includes a three-position four-way electromagnetic reversing valve and a throttle valve connected in series.

[0004] As a preferred scheme of the utility model, a plug-in overflow valve is further installed on the main valve block. The plug-in overflow valve is connected in parallel with the plug-in check valve and is used to prevent high-pressure protection of the oil circuit.

[0005] As a preferred scheme of the utility model, a pressure gauge and a pressure sensor are further installed on the main valve block.

[0006] As a preferred scheme of the utility model, a liquid level gauge is installed on the oil tank.

[0007] As a preferred scheme of the utility model, an air filter is installed on the oil tank.

[0008] As a preferred scheme of the utility model, a liquid level temperature sensor is installed on the oil tank.

[0009] Due to adopting the above technical scheme, the utility model has the following beneficial effects:

[0010] The overall design of the hydraulic station is compact and small in size, making it convenient to install and use in a limited space. It integrates functions such as pressure regulation, temperature and liquid level monitoring, and multi-door synchronous control, and can achieve precise control of the flushing door. By adjusting the opening degree of the throttle valve, the movement speed of the oil cylinder can be finely adjusted to meet the requirements under different working conditions. It is equipped with safety protection devices such as plug-in overflow valves to prevent the system from being damaged due to excessive pressure, and can control the opening and closing actions of four flushing doors simultaneously, improving the working efficiency of the sewage treatment equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is the hydraulic schematic diagram of the overall structure of the present utility model;

[0012] Figure 2 It is the three-dimensional schematic diagram of the overall structure of the present utility model.

[0013] In the figure: 1, oil tank; 2, liquid level gauge; 3, air filter; 4, liquid level and temperature sensor; 5, motor; 6, gear pump; 7, coupling; 8, plug-in check valve; 9, plug-in overflow valve; 10, pressure gauge; 11, pressure sensor; 12, main valve block; 13, four-way valve block; 14, electromagnetic directional control valve; 15, throttle valve. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0014] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0015] Embodiment 1

[0016] As Figure 1 , 2 shown, a specific embodiment of a flushing door hydraulic station according to the present utility model includes: an oil tank 1 and a flushing door oil cylinder. The oil tank 1 is filled with hydraulic oil. A gear pump 6 is installed on the oil tank 1. The motor 5 is connected to the gear pump 6 through a coupling 7 and is used to drive the gear pump 6. The oil outlet end of the gear pump 6 is connected to a main valve block 12. The main valve block 12 is connected to a four-way valve block 13. The four-way valve block 13 is connected to four flushing door oil cylinders. The main valve block 12 includes a plug-in check valve 8 arranged on the oil outlet path. The four-way valve block 13 includes a three-position four-way electromagnetic directional control valve 14 and a throttle valve 15 connected in series.

[0017] A plug-in overflow valve 9 is also installed on the main valve block 12, in parallel with the plug-in check valve 8 to protect the system from excessive pressure; a pressure gauge 10 and a pressure sensor 11 are also installed on the main valve block 12 to monitor and adjust the system pressure in real time.

[0018] A liquid level gauge 2, an air filter 3, and a liquid level temperature sensor 4 are installed on the fuel tank 1. The liquid level gauge 2 is used to monitor the oil inventory; the air filter 3 is used to filter the air impurities entering the fuel tank 1; the liquid level temperature sensor 4 is used to monitor the oil temperature to ensure the safe operation of the system.

[0019] The working principle of the present utility model: After the motor 5 is started, it drives the gear pump 6 to rotate through the coupling 7. The gear pump 6 sucks and pressurizes the hydraulic oil in the fuel tank 1. After the high-pressure oil is output from the gear pump 6, it first enters the main valve block 12. The check valve 8 in the main valve block 12 ensures that the oil can only flow in one direction and prevents backflow. Then the oil enters the four-way valve block 13. The four-way valve block 13 contains four independent three-position four-way electromagnetic directional control valves 14 and throttle valves 15. Each electromagnetic directional control valve 14 controls the action direction (open or closed) of a flushing door cylinder, and the throttle valve 15 is used to adjust the speed of the cylinder action. When the electromagnetic directional control valve 14 is energized, its corresponding oil circuit is connected, and the high-pressure oil enters the flushing door cylinder. The cylinder generates a linear motion under the action of the oil pressure, thereby driving the flushing door to open or close. After the action is completed, the oil in the cylinder flows back to the fuel tank 1 through the return oil circuit, forming a closed-loop oil circuit system.

[0020] The components in this article are all common standard components or components known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or obtained through conventional experimental methods. Therefore, no further description will be given here.

[0021] Although the specific embodiments of the present utility model have been described in detail above, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the purpose of the present utility model, and modifications or variations without creative labor are still within the protection scope of the present utility model.

Claims

1. A flushing door hydraulic station, comprising: Fuel tank (1), flushing door oil cylinder. The fuel tank (1) is filled with hydraulic oil. It is characterized in that a gear pump (6) is installed on the fuel tank (1), the motor (5) is connected to the gear pump (6) through a coupling (7) and is used to drive the gear pump (6). The oil outlet end of the gear pump (6) is connected to a main valve block (12), the main valve block (12) is connected to a four-way valve block (13), the four-way valve block (13) is connected to four flushing door oil cylinders. The main valve block (12) includes a cartridge check valve (8) arranged on the oil outlet path, and the four-way valve block (13) includes a three-position four-way electromagnetic directional control valve (14) and a throttle valve (15) connected in series.

2. The hydraulic station for a flushing door according to claim 1, characterized in that: An insertion type overflow valve (9) is also installed on the main valve block (12), and the insertion type overflow valve (9) is connected in parallel with the cartridge check valve (8) to prevent high-pressure protection of the oil circuit.

3. A hydraulic station for a flushing door according to claim 1, characterized in that: A pressure gauge (10) and a pressure sensor (11) are also installed on the main valve block (12).

4. A hydraulic station for a flushing door according to claim 1, characterized in that: A liquid level gauge (2) is installed on the fuel tank (1).

5. A hydraulic station for a flushing door according to claim 1, characterized in that: An air filter (3) is installed on the fuel tank (1).

6. The hydraulic station for a flushing door according to claim 1, wherein: A liquid level and temperature sensor (4) is installed on the fuel tank (1).