Balanced online heater
By introducing a rotating mechanism into the heater, using a motor to drive the rotating shaft and belt transmission, the water barrel rotates and slides in the limiting groove, the problem of uneven heating is solved, uniform heating of the liquid and the stability of the equipment are achieved, and the heating effect and product quality are improved.
Patent Information
- Application Number
- CN202422136294.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing balanced online heater has the problem of uneven heating during heating, which leads to inconsistent temperature distribution of the heated liquid, affecting the heating effect and product quality.
A balanced inline heater including a rotating mechanism is designed. The rotating wheel is driven by a motor to drive the rotating shaft. The rotating wheel transmits power to the connecting wheel through the belt. The connecting wheel is then transferred to the water barrel, causing the water barrel to rotate, and the rotating block slides in the limiting groove to ensure a stable track, and the liquid flows in the water barrel and even contacts heat to achieve balanced heating.
It realizes uniform heating of all parts of the liquid, improves heating effect and product quality, reduces the risk of liquid leakage, and enhances the stability of the equipment and energy utilization efficiency.
Smart Images

Figure CN223121673U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating equipment, in particular to a balanced on-line heater. Background Technique
[0002] In modern industrial production and daily life, heating equipment plays a crucial role. Heating equipment is a device composed of heating elements and accessories, used to raise the temperature of objects. In various fields of industry and life, the importance of heating equipment is self-evident. With the continuous progress of technology and the increasing production requirements, the limitations of traditional heating equipment have become more prominent. Traditional heating equipment is often relatively simple in structural design, heating the object to be heated in a single direction, which easily leads to uneven temperature distribution. Therefore, there is a particular need for a balanced on-line heater.
[0003] However, in the existing balanced on-line heaters, there is often a phenomenon of uneven heating during heating, resulting in inconsistent temperature distribution of the liquid to be heated, affecting the heating effect and product quality. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a balanced on-line heater to solve the problem that in the existing balanced on-line heaters, there is often a phenomenon of uneven heating during heating, resulting in inconsistent temperature distribution of the liquid to be heated, affecting the heating effect and product quality as mentioned in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A balanced on-line heater, including a base, a rubber pad is fixedly connected to the upper surface of the base, a bracket is fixedly connected to the upper surface of the rubber pad, a heating mechanism is arranged on the upper surface of the bracket, the heating mechanism includes a heat insulation cylinder, a fixing plate, a placement groove, a heating pipe, a stabilizing plate and a stabilizing groove, and a rotating mechanism is arranged on the surface of the fixing plate;
[0006] The rotating mechanism includes a limiting block, a limiting groove, a rotating block, a water cylinder, a water inlet, a sealing plug, a connecting shaft, a connecting wheel, a belt, a rotating wheel, a rotating shaft, a motor and a motor box. A limiting block is fixedly connected to one side surface of the fixing plate, a limiting groove is opened on the inner surface of the limiting block, a rotating block is slidably connected to the inner surface of the limiting groove, a water cylinder is fixedly connected to the inner side of the rotating block, a water inlet is fixedly connected to one side surface of the water cylinder, a sealing plug is slidably connected to the outer surface of the water inlet, a connecting shaft is fixedly connected to one side surface of the water cylinder, a connecting wheel is fixedly connected to one end surface of the connecting shaft, a belt is attached to the surface of the connecting wheel, a rotating wheel is attached to the inner surface of the belt, a rotating shaft is fixedly connected to one side surface of the rotating wheel, a motor is fixedly connected to one side surface of the rotating shaft, and a motor box is fixedly connected to the surface of the motor.
[0007] Preferably, two sets of the brackets are provided, the two sets of brackets are distributed in parallel, and two sets of the rubber pads are provided.
[0008] Preferably, two sets of the limit blocks are provided, and the inner wall size of the limit groove matches the outer wall size of the rotating block.
[0009] Preferably, two sets of the rotating blocks are provided, and the outer wall size of the water inlet matches the inner wall size of the sealing plug.
[0010] Preferably, the water cylinder is configured into a rotating structure through a connecting shaft and a connecting wheel, the connecting wheel is configured into a rotating structure through a belt and a rotating wheel, and the rotating wheel is configured into a rotating structure through a rotating shaft and an electric motor.
[0011] Preferably, a heat insulation cylinder is fixedly connected to the upper surface of the bracket, a fixing plate is fixedly connected to one side surface of the heat insulation cylinder, a placement groove is formed in one side surface of the fixing plate, a heating pipe is slidably connected to the inner side surface of the placement groove, a stabilizing plate is slidably connected to the outer side surface of the heating pipe, and a stabilizing groove is formed in the surface of the stabilizing plate.
[0012] Preferably, multiple sets of the heating pipes are provided, multiple sets of the stabilizing plates are provided, and a heat insulation film is provided on the inner side surface of the heat insulation cylinder.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: for the balanced online heater, through the setting of the rotating mechanism, when uniform heating is required, the motor is started. After the motor is started, it drives the rotating shaft to rotate. The rotation of the rotating shaft causes the rotating wheel fixedly connected thereto to rotate synchronously. The rotation of the rotating wheel transmits power to the connecting wheel through the belt. The belt plays a role in transmission between the rotating wheel and the connecting wheel. The rotation of the connecting wheel is transmitted to the water cylinder through the connecting shaft, causing the water cylinder to start rotating. When the water cylinder rotates, the rotating block on one side thereof slides in the limit groove inside the limit block. The limit groove plays a role in guiding and limiting the rotating block, ensuring that the water cylinder maintains a stable trajectory during the rotation process, preventing the water cylinder from shaking or shifting. When it is necessary to inject the liquid to be heated into the water cylinder, the sealing plug is opened, and the liquid is injected into the water cylinder through the water inlet. After the injection is completed, the sealing plug is plugged back into the water inlet to prevent the liquid from leaking during the heating process. During the rotation of the water cylinder, the liquid inside it continuously flows and mixes, so that each part of the liquid can evenly contact the heat generated by the heating mechanism, achieving balanced heating. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic side view external structure diagram of the present utility model;
[0015] Figure 2Schematic diagram of the mutual cooperation structure between the water inlet and the sealing plug of the present utility model;
[0016] Figure 3 Schematic diagram of the mutual cooperation structure between the heating tube and the stabilizing plate of the present utility model;
[0017] Figure 4 Schematic diagram of the mutual cooperation structure between the water cylinder and the connecting shaft of the present utility model.
[0018] In the figure: 1, base; 2, rubber pad; 3, bracket; 4, heating mechanism; 401, heat insulation cylinder; 402, fixing plate; 403, placement groove; 404, heating tube; 405, stabilizing plate; 406, stabilizing groove; 5, rotating mechanism; 501, limiting block; 502, limiting groove; 503, rotating block; 504, water cylinder; 505, water inlet; 506, sealing plug; 507, connecting shaft; 508, connecting wheel; 509, belt; 510, rotating wheel; 511, rotating shaft; 512, motor; 513, motor box. Specific embodiments
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0020] Please refer to Figures 1-4 , the present utility model provides a technical solution: an equilibrium type on-line heater, including a base 1, a rubber pad 2 is fixedly connected to the upper surface of the base 1, a bracket 3 is fixedly connected to the upper surface of the rubber pad 2, a heating mechanism 4 is arranged on the upper surface of the bracket 3, the heating mechanism 4 includes a heat insulation cylinder 401, a fixing plate 402, a placement groove 403, a heating tube 404, a stabilizing plate 405 and a stabilizing groove 406, and a rotating mechanism 5 is arranged on the surface of the fixing plate 402;
[0021] The rotating mechanism 5 includes a limit block 501, a limit groove 502, a rotating block 503, a water cylinder 504, a water inlet 505, a sealing plug 506, a connecting shaft 507, a connecting wheel 508, a belt 509, a rotating wheel 510, a rotating shaft 511, a motor 512 and a motor box 513. A limit block 501 is fixedly connected to one side surface of the fixed plate 402. A limit groove 502 is formed in the inner surface of the limit block 501. A rotating block 503 is slidably connected to the inner surface of the limit groove 502. A water cylinder 504 is fixedly connected to the inner side of the rotating block 503. A water inlet 505 is fixedly connected to one side surface of the water cylinder 504. A sealing plug 506 is slidably connected to the outer surface of the water inlet 505. A connecting shaft 507 is fixedly connected to one side surface of the water cylinder 504. A connecting wheel 508 is fixedly connected to one end surface of the connecting shaft 507. A belt 509 is attached to the surface of the connecting wheel 508. A rotating wheel 510 is attached to the inner surface of the belt 509. A rotating shaft 511 is fixedly connected to one side surface of the rotating wheel 510. A motor 512 is fixedly connected to one side surface of the rotating shaft 511. A motor box 513 is fixedly connected to the surface of the motor 512. Through the settings of the limit block 501, the limit groove 502, the rotating block 503, the water cylinder 504, the water inlet 505, the sealing plug 506, the connecting shaft 507, the connecting wheel 508, the belt 509, the rotating wheel 510, the rotating shaft 511, the motor 512 and the motor box 513, when in use, when uniform heating is required, the motor 512 is started. After the motor 512 is started, it drives the rotating shaft 511 to rotate. The rotation of the rotating shaft 511 causes the rotating wheel 510 fixedly connected thereto to rotate synchronously. The rotation of the rotating wheel 510 transmits power to the connecting wheel 508 through the belt 509. The belt 509 plays a role in transmission between the rotating wheel 510 and the connecting wheel 508. The rotation of the connecting wheel 508 is transmitted to the water cylinder 504 through the connecting shaft 507, causing the water cylinder 504 to start rotating. When the water cylinder 504 rotates, the rotating block 503 on one side of it slides in the limit groove 502 inside the limit block 501. The limit groove 502 plays a role in guiding and limiting the rotating block 503, ensuring that the water cylinder 504 maintains a stable trajectory during rotation and preventing the water cylinder 504 from shaking or deviating. When it is necessary to inject the liquid to be heated into the water cylinder 504, the sealing plug 506 is opened, and the liquid is injected into the water cylinder 504 through the water inlet 505. After the injection is completed, the sealing plug 506 is plugged back into the water inlet 505 to prevent the liquid from leaking during the heating process. During the rotation of the water cylinder 504, the liquid inside it continuously flows and mixes, so that each part of the liquid can evenly contact the heat generated by the heating mechanism, achieving uniform heating.
[0022] Further, there are two sets of brackets 3, and the two sets of brackets 3 are distributed in parallel. There are two sets of rubber pads 2. Through the setting of the brackets 3, during use, the two sets of brackets 3 distributed in parallel provide a stable support structure for the entire device, making the device more stable during operation, capable of bearing the weights of the heating mechanism 4, the rotating mechanism 5, and the water cylinder 504 to be heated, ensuring that the device will not shake or tilt during operation.
[0023] Further, there are two sets of limit blocks 501, and the inner wall dimensions of the limit slots 502 match the outer wall dimensions of the rotating blocks 503. Through the setting of the limit blocks 501, the limit slots 502, and the rotating blocks 503, during use, the inner wall dimensions of the limit slots 502 match the outer wall dimensions of the rotating blocks 503. This tight fit ensures that the sliding of the rotating blocks 503 in the limit slots 502 is smoother and more stable. The two limit blocks 501 on both sides work together to ensure that the rotating blocks 503 always slide within the defined track, preventing the water cylinder 504 from shaking, shifting, or deviating.
[0024] Further, there are two sets of rotating blocks 503, and the outer wall dimensions of the water inlet 505 match the inner wall dimensions of the sealing plug 506. Through the setting of the water inlet 505 and the sealing plug 506, during use, on the other hand, the outer wall dimensions of the water inlet 505 match the inner wall dimensions of the sealing plug 506, ensuring the sealing performance during the heating process. The tight fit can effectively prevent the liquid in the water cylinder 504 from leaking during rotation and heating.
[0025] Further, the water cylinder 504 forms a rotating structure with the connecting shaft 507 and the connecting wheel 508. The connecting wheel 508 forms a rotating structure with the rotating wheel 510 through the belt 509. The rotating wheel 510 forms a rotating structure with the motor 512 through the rotating shaft 511. Through the setting of the water cylinder 504, the connecting shaft 507, and the connecting wheel 508, during use, the water cylinder 504 forms a rotating structure with the connecting shaft 507 and the connecting wheel 508, enabling the connecting shaft 507 to effectively transmit the rotational motion of the connecting wheel 508 to the water cylinder 504. This direct connection method ensures the efficient transmission of rotational power and reduces energy loss.
[0026] Further, a heat insulation cylinder 401 is fixedly connected to the upper surface of the bracket 3. A fixing plate 402 is fixedly connected to one side surface of the heat insulation cylinder 401. A placement groove 403 is formed in one side surface of the fixing plate 402. A heating pipe 404 is slidably connected to the inner side surface of the placement groove 403. A stabilizing plate 405 is slidably connected to the outer side surface of the heating pipe 404. A stabilizing groove 406 is formed in the surface of the stabilizing plate 405. Through the settings of the heat insulation cylinder 401, the fixing plate 402, the placement groove 403, the heating pipe 404, the stabilizing plate 405 and the stabilizing groove 406, during use, the heat insulation cylinder 401 can effectively reduce the heat dissipation to the outside and improve the energy utilization efficiency. The fixing plate 402 provides a stable installation foundation for the heating pipe 404. Through the fixed connection with the heat insulation cylinder 401, it is ensured that the heating pipe 404 will not shake or displace during the working process, guaranteeing the stability and reliability of heating. The fixing plate 402 provides a stable installation foundation for the heating pipe 404. Through the fixed connection with the heat insulation cylinder 401, it is ensured that the heating pipe 404 will not shake or displace during the working process, guaranteeing the stability and reliability of heating.
[0027] Further, multiple groups of heating pipes 404 are provided, multiple groups of stabilizing plates 405 are provided, and a heat insulation film is provided on the inner side surface of the heat insulation cylinder 401. Through the setting of the heating pipe 404, during use, multiple groups of heating pipes 404 heat simultaneously, enabling the water cylinder 504 to heat up quickly and stably, significantly shortening the heating time and improving the production efficiency.
[0028] Working principle: During heating, the heat insulation cylinder 401 can effectively reduce the heat dissipation to the outside, improving the energy utilization efficiency. The fixed plate 402 provides a stable installation foundation for the heating pipe 404. Through the fixed connection with the heat insulation cylinder 401, it ensures that the heating pipe 404 will not shake or displace during operation, guaranteeing the stability and reliability of heating. The fixed plate 402 provides a stable installation foundation for the heating pipe 404. Through the fixed connection with the heat insulation cylinder 401, it ensures that the heating pipe 404 will not shake or displace during operation, guaranteeing the stability and reliability of heating. When uniform heating is required, start the motor 512. After the motor 512 starts, it drives the rotating shaft 511 to rotate. The rotation of the rotating shaft 511 causes the rotating wheel 510 fixedly connected to it to rotate synchronously. The rotation of the rotating wheel 510 transmits power to the connecting wheel 508 through the belt 509. The belt 509 plays a role in transmission between the rotating wheel 510 and the connecting wheel 508. The rotation of the connecting wheel 508 is transmitted to the water cylinder 504 through the connecting shaft 507, causing the water cylinder 504 to start rotating. When the water cylinder 504 rotates, the rotating block 503 on one side slides in the limiting groove 502 inside the limiting block 501. The limiting groove 502 plays a role in guiding and limiting the rotating block 503, ensuring that the water cylinder 504 maintains a stable trajectory during rotation and preventing the water cylinder 504 from shaking or shifting. When it is necessary to inject the liquid to be heated into the water cylinder 504, open the sealing plug 506 and inject the liquid into the water cylinder 504 through the water inlet 505. After injection, plug the sealing plug 506 back into the water inlet 505 to prevent the liquid from leaking during heating. During the rotation of the water cylinder 504, the liquid inside it continuously flows and mixes. In this way, each part of the liquid can evenly contact the heat generated by the heating mechanism, achieving uniform heating. The model of the motor 512 is YE2-132S-4.
[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A balanced online heater, comprising a base (1), characterized in that: A rubber pad (2) is fixedly connected to the upper surface of the base (1), a bracket (3) is fixedly connected to the upper surface of the rubber pad (2), a heating mechanism (4) is arranged on the upper surface of the bracket (3), and the heating mechanism (4) includes a heat insulation cylinder (401), a fixing plate (402), a placement groove (403), a heating pipe (404), a stabilizing plate (405) and a stabilizing groove (406). A rotating mechanism (5) is arranged on the surface of the fixing plate (402). The rotating mechanism (5) includes a limiting block (501), a limiting groove (502), a rotating block (503), a water cylinder (504), a water inlet (505), a sealing plug (506), a connecting shaft (507), a connecting wheel (508), a belt (509), a rotating wheel (510), a rotating shaft (511), a motor (512) and a motor box (513). A limiting block (501) is fixedly connected to one side surface of the fixing plate (402), a limiting groove (502) is opened on the inner surface of the limiting block (501), a rotating block (503) is slidably connected to the inner surface of the limiting groove (502), a water cylinder (504) is fixedly connected to the inner side of the rotating block (503), a water inlet (505) is fixedly connected to one side surface of the water cylinder (504), a sealing plug (506) is slidably connected to the outer surface of the water inlet (505), a connecting shaft (507) is fixedly connected to one side surface of the water cylinder (504), a connecting wheel (508) is fixedly connected to one end surface of the connecting shaft (507), a belt (509) is attached to the surface of the connecting wheel (508), a rotating wheel (510) is attached to the inner surface of the belt (509), a rotating shaft (511) is fixedly connected to one side surface of the rotating wheel (510), a motor (512) is fixedly connected to one side surface of the rotating shaft (511), and a motor box (513) is fixedly connected to the surface of the motor (512).
2. The balanced online heater according to claim 1, wherein: There are two sets of the brackets (3), and the two sets of brackets (3) are distributed in parallel. There are two sets of the rubber pads (2).
3. An equalizing type on-line heater according to claim 1, characterized in that: There are two sets of the limiting blocks (501), and the inner wall size of the limiting groove (502) matches the outer wall size of the rotating block (503).
4. An equalizing online heater according to claim 1, characterized in that: There are two sets of the rotating blocks (503), and the outer wall size of the water inlet (505) matches the inner wall size of the sealing plug (506).
5. An equalizing online heater according to claim 1, characterized in that: The water cylinder (504) and the connecting wheel (508) form a rotating structure through the connecting shaft (507), the connecting wheel (508) and the rotating wheel (510) form a rotating structure through the belt (509), and the rotating wheel (510) and the motor (512) form a rotating structure through the rotating shaft (511).
6. An equalizing type on-line heater according to claim 1, wherein: Above the upper surface of the bracket (3), a heat insulation cylinder (401) is fixedly connected. On one side surface of the heat insulation cylinder (401), a fixing plate (402) is fixedly connected. On one side surface of the fixing plate (402), a placement groove (403) is provided. Inside the placement groove (403), a heating tube (404) is slidably connected. On the outer surface of the heating tube (404), a stabilizing plate (405) is slidably connected. On the surface of the stabilizing plate (405), a stabilizing groove (406) is provided.
7. An equalizing type on-line heater according to claim 6, characterized in that: Multiple groups of the heating tubes (404) are provided, multiple groups of the stabilizing plates (405) are provided, and a heat insulation film is provided on the inner surface of the heat insulation cylinder (401).