Liquid nitrogen quick-cooling device with built-in turning structure for marinated products

By setting up a flip mechanism and a flip plate in the fast cooling device of the halide product liquid nitrogen, the problem of uneven freezing of the halide product is solved, uniform quick freezing and efficient freezing of the product are achieved, and the practicality of the device and product quality are improved.

CN223121753UActive Publication Date: 2025-07-18HUBEI ZHOUHEIYA FOOD IND ZONE CO LTD
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Patent Information

Application Number
CN202422397457.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-18
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The dry products have problems of uneven freezing during the freezing process, which affects the product quality and storage time.

Method used

A fast cooling device for liquid nitrogen in a halogen product with a built-in flip structure is designed. The product is slowly running on the conveying mesh belt by setting up a flip mechanism, and flipped 180 degrees in the middle section through the groove of the flip plate to ensure uniform freezing on both sides of the product, and the low temperature environment is maintained using the gasification and heat absorption principle of liquid nitrogen and the fan circulation system.

Benefits of technology

It realizes continuous freezing of products, improves freezing efficiency and product quality, ensures uniform quick freezing of products, and extends storage time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a marinated product liquid nitrogen quick-cooling device with a built-in overturning structure, and belongs to the technical field of marinated product liquid nitrogen quick-cooling devices. The marinated product liquid nitrogen quick-cooling device comprises a liquid nitrogen quick-cooling device main body and an overturning mechanism; the device is novel in design and ingenious, when products are placed on the conveying mesh belt, the mesh belt can run slowly, in this way, the products can continuously pass through a freezing area to be frozen, continuous freezing is achieved, the freezing efficiency is improved, and in the product conveying process, when the products are conveyed to the middle section of the conveying mesh belt, the products can be continuously frozen. The product enters the groove of the turning plate through the inclined plate, the motor drives the half main gear to rotate to promote the rotating rod connected with the half main gear to rotate, and the rotating rod drives the turning plate to rotate by 180 degrees, so that the product in the groove in the turning plate can be turned to the other surface, and the two surfaces of the product are uniformly frozen; and the phenomenon that one side of the conveying mesh belt is frozen unevenly is avoided, so that the quick-freezing effect of the product is improved, and the quality of the product is guaranteed.
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Description

Technical Field

[0001] The present application relates to the technical field of liquid nitrogen rapid cooling devices for halogen products, and in particular to a liquid nitrogen rapid cooling device for halogen products with a built-in flipping structure. Background Art

[0002] Stewed products are made from meat and viscera of poultry and livestock, some aquatic products and vegetables. They are put into the prepared marinade, boiled over high heat, and simmered over low heat, so that the flavor of the marinade slowly penetrates into the texture of the raw materials, and then become fragrant and delicious stewed products. Stewed products belong to general cooked meat products. They highlight the original taste and color of the raw materials. The seasoning mainly uses salt and a small amount of soy sauce, with its original color, fragrance and taste as the main ingredients. Stewed products are "cooked hot and eaten cold" and taste fresh and fragrant. The prepared marinade can be used for a long time, and the older it is, the more fragrant it is.

[0003] In order to study the rapid freezing of marinated products, reduce water loss, improve product taste, and extend product storage time, research on rapid freezing technology is conducted. The principle of liquid nitrogen vaporization absorbing a large amount of heat is used to quickly cool the product and reach a frozen state in a very short time, thereby locking the moisture in the product and reducing the water loss of the product. It only needs to be thawed before consumption. The frozen state will greatly inhibit the activity of microorganisms and can also greatly increase the storage time.

[0004] However, during the transportation and freezing process, some products are still frozen unevenly, which needs further improvement.

[0005] To this end, the present application proposes a liquid nitrogen rapid cooling device for halogenated products with a built-in flipping structure. Utility Model Content

[0006] The present application proposes a liquid nitrogen rapid cooling device for marinated products with a built-in flipping structure to solve the problems raised in the above-mentioned background technology; by setting up a flipping mechanism, when the product is placed on the conveyor mesh belt, the mesh belt will run slowly, so that the product can be continuously frozen through the freezing zone, continuous freezing can be achieved, and freezing efficiency is improved. During the product conveying process, when the product is conveyed to the middle section of the conveyor mesh belt, the product on the conveyor mesh belt will enter the groove of the flip plate through the inclined plate, and the motor will drive the half of the main gear to rotate. The engagement of the half of the main gear with the slave gear will prompt the rotating rod connected to it to rotate, and the rotating rod will drive the flip plate to rotate 180 degrees, thereby turning the product in the groove of the flip plate to the other side, so that the two sides of the product are frozen evenly, and there is no phenomenon of uneven freezing on one side of the conveyor mesh belt, thereby improving the quick freezing effect of the product, ensuring the quality of the product, and greatly improving the practicality of the device.

[0007] In order to achieve the above purpose, this application adopts the following technical solutions:

[0008] A liquid nitrogen rapid cooling device for marinated products with an internal turning structure, comprising a liquid nitrogen rapid cooling device main body and a turning mechanism. The liquid nitrogen rapid cooling device main body consists of a low-temperature liquid nitrogen storage tank, a vacuum liquid nitrogen pipeline system, a strong exhaust system, a conveying mesh belt, a fan circulation system, a heat preservation layer, an electric control system, and a liquid nitrogen control system. An electric control system is arranged on the top of the conveying mesh belt, a liquid nitrogen control system is arranged on the side of the conveying mesh belt, and a strong exhaust system is arranged above the conveying mesh belt and within the freezing area.

[0009] As a preferred embodiment, the low-temperature liquid nitrogen storage tank is located above the conveying mesh belt, and the low-temperature liquid nitrogen storage tank converts the liquid into gas through the vacuum liquid nitrogen pipeline system and transports it to the freezing area.

[0010] By utilizing the principle that liquid nitrogen absorbs a large amount of heat when converting from liquid to gas under normal temperature and pressure, and through the PLC's monitoring of the temperature in the product freezing area, the spraying amount of liquid nitrogen is intelligently controlled, thereby enhancing the practicality of the device.

[0011] As a preferred embodiment, a heat preservation layer is arranged inside the conveying mesh belt, and a fan circulation system is arranged inside the conveying mesh belt and within the heat preservation layer.

[0012] By using the circulating fan to accelerate the gasification of liquid nitrogen and increase the heat exchange amount of the product, the heat carried away by the gasification of liquid nitrogen at normal temperature just balances the heat generated by the product in the freezing area, maintaining the low-temperature environment temperature in the freezing area, thereby enhancing the practicality of the device.

[0013] As a preferred embodiment, a turning mechanism is arranged on the conveying mesh belt. The turning mechanism includes a turning plate, a groove, an inclined plate, a connecting rod, a roller, a rotating rod, a motor, a half main gear, a driven gear, and a through hole.

[0014] By setting the turning mechanism, both sides of the product are evenly frozen, and there is no phenomenon of uneven freezing on one side of the conveying mesh belt, thereby improving the quick-freezing effect of the product, ensuring the quality of the product, and thus enhancing the practicality of the device.

[0015] As a preferred embodiment, a rotating rod is rotatably connected to the frame of the conveying mesh belt, and a turning plate is fixedly connected to the outside of the rotating rod and above the conveying mesh belt.

[0016] By setting the rotating rod and the turning plate, when the rotating rod rotates, the turning plate is driven by the rotating rod to rotate 180 degrees. Thus, while flipping the product on one side of the conveying mesh belt to the other side of the conveying mesh belt, the product in the groove of the turning plate can be flipped to the other side, thereby enhancing the practicality of the device.

[0017] As a preferred embodiment, a groove is opened inside the turning plate, and an inclined plate is arranged on the turning plate and within the groove.

[0018] By setting the groove and the inclined plate, the inclined plate can better assist the product to smoothly enter the groove in the turning plate. The setting of the groove makes the product on the turning plate not easy to fall off and affect the flipping, thus improving the practicability of the device.

[0019] As a preferred embodiment, a motor is fixedly connected to the frame of the conveyor belt. The output end of the motor is fixedly connected to a half main gear. One end of the rotating rod is fixedly connected to a driven gear, and the half main gear is meshed with the driven gear.

[0020] Driven by the motor, the half main gear rotates. The meshing of the half main gear and the driven gear will cause the rotating rod connected thereto to rotate. The turning plate is driven by the rotating rod to rotate 180 degrees, thus improving the practicability of the device.

[0021] As a preferred embodiment, a plurality of through holes are formed in the inclined plate. A plurality of connecting rods are rotatably connected inside the turning plate and below the inclined plate. A roller is fixedly connected to the outside of each connecting rod, and each roller extends to the surface of the inclined plate through the through hole.

[0022] By setting the through hole, the connecting rod and the roller, and arranging the through hole in the inclined plate and the connecting rod and the roller in the turning plate, it helps the product to quickly and smoothly enter the groove of the turning plate, thus improving the practicability of the device.

[0023] Advantages of the present application:

[0024] 1. The liquid nitrogen quick-freezing device for marinated products with an internal turning structure improves the practicability of the device greatly. By setting the turning mechanism, when the product is placed on the conveyor belt, the belt will run slowly, so that the product can be continuously frozen through the freezing area, realizing continuous freezing and improving the freezing efficiency. During the product conveying process, when the product is conveyed to the middle section of the conveyor belt, the product on the conveyor belt will enter the groove of the turning plate through the inclined plate. Driven by the motor, the half main gear rotates. The meshing of the half main gear and the driven gear will cause the rotating rod connected thereto to rotate. The turning plate is driven by the rotating rod to rotate 180 degrees, so that the product in the groove of the turning plate can be flipped to the other side, making both sides of the product evenly frozen, without uneven freezing on one side located on the conveyor belt and other phenomena, thereby improving the quick-freezing effect of the product, ensuring the quality of the product.

[0025] 2. The liquid nitrogen quick-freezing device for marinated products with an internal turning structure improves the practicability of the device greatly. By setting the through hole, the connecting rod and the roller, and arranging the through hole in the inclined plate and the connecting rod and the roller in the turning plate, it helps the product to quickly and smoothly enter the groove of the turning plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the main body of the device of the present application;

[0027] Figure 2 This is a schematic diagram of the flipping mechanism of the device of the present application;

[0028] Figure 3 For the present application Figure 2 An enlarged view of part A in;

[0029] Figure 4 For the present application Figure 2 An enlarged view of part B in.

[0030] Reference numerals in the figure: 1, low-temperature liquid nitrogen storage tank; 2, vacuum liquid nitrogen pipeline system; 3, strong exhaust system; 4, conveying mesh belt; 5, fan circulation system; 6, heat insulation layer; 7, electric control system; 8, liquid nitrogen control system; 9, flipping mechanism; 91, flipping plate; 92, groove; 93, inclined plate; 94, connecting rod; 95, roller; 96, rotating rod; 97, motor; 98, half main gear; 99, driven gear; 10, through hole; 11, freezing area; 12, main body of liquid nitrogen rapid cooling device for halogen products. Specific embodiments

[0031] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments.

[0032] Referring to Figures 1-4 , a liquid nitrogen rapid cooling device for halogen products with an internal flipping structure, including a main body 12 of the liquid nitrogen rapid cooling device and a flipping mechanism 9. The main body 12 of the liquid nitrogen rapid cooling device is composed of a low-temperature liquid nitrogen storage tank 1, a vacuum liquid nitrogen pipeline system 2, a strong exhaust system 3, a conveying mesh belt 4, a fan circulation system 5, a heat insulation layer 6, an electric control system 7, and a liquid nitrogen control system 8. An electric control system 7 is arranged on the top of the conveying mesh belt 4, and a liquid nitrogen control system 8 is arranged on the side of the conveying mesh belt 4.

[0033] Referring to Figures 1-4 , a strong exhaust system 3 is arranged above the conveying mesh belt 4 and inside the freezing area 11; the product is slowly passed through the freezing area 11 through the conveying mesh belt 4 to achieve the effect of continuous freezing. The nitrogen gas generated during the vaporization of liquid nitrogen will be discharged from the workshop by a strong exhaust fan to ensure the stability of the oxygen content in the workshop.

[0034] Referring to Figures 1-4, The low-temperature liquid nitrogen storage tank 1 is located above the conveyor belt 4. The low-temperature liquid nitrogen storage tank 1 converts the liquid into gas through the vacuum liquid nitrogen pipeline system 2 and transports it to the freezing area 11. By utilizing the principle that liquid nitrogen absorbs a large amount of heat when it converts from liquid to gas at normal temperature and pressure, through the PLC monitoring of the temperature in the product freezing area 11, the liquid nitrogen spraying amount is intelligently controlled, thus enhancing the practicality of the device.

[0035] Refer to Figures 1-4 , The inside of the conveyor belt 4 is provided with a heat-insulating layer 6, and a fan circulation system 5 is arranged inside the conveyor belt 4 and within the heat-insulating layer 6. The circulating fan is used to accelerate the gasification of liquid nitrogen and increase the heat exchange amount of the product, so that the heat taken away by the gasified liquid nitrogen at normal temperature just balances the heat generated by the product in the freezing area 11, maintaining the low-temperature environment temperature in the freezing area 11, thus enhancing the practicality of the device.

[0036] Refer to Figures 1-4 , A turning mechanism 9 is arranged on the conveyor belt 4. The turning mechanism 9 includes a turning plate 91, a groove 92, an inclined plate 93, a connecting rod 94, a roller 95, a rotating rod 96, a motor 97, a half main gear 98, a driven gear 99, and a through hole 10. By setting the turning mechanism 9, both sides of the product are evenly frozen, and there is no phenomenon of uneven freezing on the side located on the conveyor belt 4, thus improving the quick-freezing effect of the product and ensuring the quality of the product, thereby enhancing the practicality of the device.

[0037] Refer to Figures 1-4 , The rotating rod 96 is rotatably connected to the frame of the conveyor belt 4, and the turning plate 91 is fixedly connected above the conveyor belt 4 outside the rotating rod 96. By setting the rotating rod 96 and the turning plate 91, when the rotating rod 96 rotates, the turning plate 91 is driven to rotate 180 degrees through the rotating rod 96. Thus, while flipping the product on one side of the conveyor belt 4 to the other side of the conveyor belt 4, the product in the groove 92 of the turning plate 91 can be flipped to the other side, thereby enhancing the practicality of the device.

[0038] Refer to Figures 3-4 , The inside of the turning plate 91 is provided with a groove 92, and an inclined plate 93 is arranged on the turning plate 91 and at the groove 92. By setting the groove 92 and the inclined plate 93, the inclined plate 93 can better assist the product to smoothly enter the groove 92 in the turning plate 91. The setting of the groove 92 makes the product on the turning plate 91 not easily fall off and affect the flipping, thereby enhancing the practicality of the device.

[0039] Refer to Figures 1-4, a motor 97 is fixedly connected to the frame of the conveying mesh belt 4, the output end of the motor 97 is fixedly connected to a half main gear 98, one end of a rotating rod 96 is fixedly connected to a driven gear 99, and the half main gear 98 is meshed with the driven gear 99; the motor 97 drives the half main gear 98 to rotate, and the meshing of the half main gear 98 and the driven gear 99 will cause the rotating rod 96 connected thereto to rotate. The turnover plate 91 is rotated 180 degrees by the rotating rod 96, so that both sides of the product are evenly frozen, and there is no phenomenon such as uneven freezing on one side of the conveying mesh belt 4, thereby improving the quick-freezing effect of the product, ensuring the quality of the product, and thus enhancing the practicability of the device.

[0040] Refer to Figures 3-4 , a plurality of through holes 10 are opened in the inclined plate 93, and a plurality of connecting rods 94 are rotatably connected inside the turnover plate 91 and below the inclined plate 93. A roller 95 is fixedly connected to the outside of each connecting rod 94, and each roller 95 extends to the surface of the inclined plate 93 through the through hole 10; by providing the through hole 10, the connecting rod 94 and the roller 95, opening the through hole 10 in the inclined plate 93 and arranging the connecting rod 94 and the roller 95 in the turnover plate 91 helps the product to quickly and smoothly enter the groove 92 of the turnover plate 91, thereby enhancing the practicability of the device.

[0041] Working principle: Utilize the principle that liquid nitrogen needs to absorb a large amount of heat when it is converted from a liquid state to a gaseous state under normal temperature and pressure. Through the PLC monitoring of the temperature in the product freezing area 11, the spraying amount of liquid nitrogen is intelligently controlled. At the same time, the circulating fan is used to accelerate the gasification of liquid nitrogen and increase the heat exchange amount of the product, so that the heat taken away by the gasification of liquid nitrogen at normal temperature just balances the heat generated by the product in the freezing area 11, maintaining the low-temperature environment temperature in the freezing area 11. The product is slowly passed through the freezing area 11 by the conveying mesh belt 4 to achieve the effect of continuous freezing. The nitrogen gas generated during the gasification of liquid nitrogen is discharged from the workshop by the forced exhaust fan to ensure the stability of the oxygen content in the workshop.

[0042] When the product is placed on the conveyor mesh belt 4, the mesh belt will run slowly, so that the product can pass through the freezing area continuously for freezing, realizing continuous freezing and improving the freezing efficiency. During the product conveying process, when the product is conveyed to the middle section of the conveyor mesh belt 4, at this time, by setting the flipping mechanism 9, the product on the conveyor mesh belt 4 will enter the groove 92 of the flipping plate 91 through the inclined plate 93. By opening through holes 10 in the inclined plate 93 and arranging connecting rods 94 and rollers 95 in the flipping plate 91, it helps the product to quickly and smoothly enter the groove 92 of the flipping plate 91. When the product is located in the groove 92 of the flipping plate 91, the motor 97 drives the half main gear 98 to rotate. The engagement of the half main gear 98 with the slave gear 99 will cause the connecting rotating rod 96 to rotate. The rotating rod 96 drives the flipping plate 91 to rotate 180 degrees. Thus, while flipping the product on one side of the conveyor mesh belt 4 to the other side of the conveyor mesh belt 4, the product in the groove 92 of the flipping plate 91 can be flipped to the other side, making both sides of the product freeze evenly, and there is no phenomenon of uneven freezing on the side located on the conveyor mesh belt 4, thereby improving the quick-freezing effect of the product and ensuring the quality of the product.

[0043] The above is only the preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application, according to the technical solution of the present application and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present application.

Claims

1. A liquid nitrogen quick-cooling device for marinated products with an internal turning structure, comprising a liquid nitrogen quick-cooling device main body (12) and a turning mechanism (9), characterized in that, The main body (12) of the liquid nitrogen rapid cooling device is composed of a low-temperature liquid nitrogen storage tank (1), a vacuum liquid nitrogen pipeline system (2), a strong exhaust system (3), a conveying mesh belt (4), a fan circulation system (5), a heat insulation layer (6), an electric control system (7), and a liquid nitrogen control system (8). An electric control system (7) is arranged on the top of the conveying mesh belt (4), a liquid nitrogen control system (8) is arranged on the side of the conveying mesh belt (4), and a strong exhaust system (3) is arranged above the conveying mesh belt (4) and within the freezing area (11).

2. The liquid nitrogen rapid cooling device for marinated products with an internal turning structure according to claim 1, characterized in that, The low-temperature liquid nitrogen storage tank (1) is located above the conveying mesh belt (4), and the low-temperature liquid nitrogen storage tank (1) converts the liquid state into a gaseous state through the vacuum liquid nitrogen pipeline system (2) and transports it to the freezing area (11).

3. The liquid nitrogen rapid cooling device for marinated products with an internal turning structure according to claim 1, characterized in that, A heat insulation layer (6) is arranged inside the conveying mesh belt (4), and a fan circulation system (5) is arranged inside the conveying mesh belt (4) and within the heat insulation layer (6).

4. A liquid nitrogen quick-cooling device for marinated products with an internal flipping structure according to claim 1, characterized in that A turnover mechanism (9) is arranged on the conveying mesh belt (4). The turnover mechanism (9) includes a turnover plate (91), a groove (92), an inclined plate (93), a connecting rod (94), a roller (95), a rotating rod (96), a motor (97), a half main gear (98), a driven gear (99), and a through hole (10).

5. A liquid nitrogen quick-cooling device for marinated products with an internal turning structure according to claim 4, characterized in that, A rotating rod (96) is rotatably connected to the frame of the conveying mesh belt (4), and a turnover plate (91) is fixedly connected to the outside of the rotating rod (96) and above the conveying mesh belt (4).

6. The liquid nitrogen rapid cooling device for marinated products with an internal turning structure according to claim 5, characterized in that, A groove (92) is formed inside the turnover plate (91), and an inclined plate (93) is arranged on the turnover plate (91) and within the groove (92).

7. An instant liquid nitrogen cooling device for marinated products with an internal turning structure as claimed in claim 5, wherein, A motor (97) is fixedly connected to the frame of the conveying mesh belt (4). The output end of the motor (97) is fixedly connected to a half main gear (98). One end of the rotating rod (96) is fixedly connected to a driven gear (99), and the half main gear (98) is meshed with the driven gear (99).

8. An instant low-temperature cooling device for marinated products with an internal turning structure according to claim 5, characterized in that, A plurality of through holes (10) are formed inside the inclined plate (93). A plurality of connecting rods (94) are rotatably connected to the inside of the turnover plate (91) and below the inclined plate (93). A roller (95) is fixedly connected to the outside of each connecting rod (94), and each roller (95) extends to the surface of the inclined plate (93) through the through hole (10).