Residual pressure sensor quality detection device
Through a lightweight residual pressure sensor detection device integrating pressure sources, pressure controllers and standard pressure sensors, the problems of construction difficulty and environmental factors in complex environments are solved, and efficient and accurate residual pressure detection is achieved.
Patent Information
- Application Number
- CN202422447041.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing residual pressure sensor detection devices are difficult to construct in complex or space-constrained environments, and environmental factors affect the measurement accuracy, resulting in low detection efficiency.
Design a lightweight detection device that integrates pressure sources, pressure controllers, standard pressure sensors, data acquisition systems and display and operating equipment, adopts telescopic handles and universal wheel structures to facilitate movement; the standard pressure sensor and sensing equipment are in the same space, and the residual pressure difference is displayed simultaneously; the data collector and the integrated controller cooperate to accurately control the pressure output.
It improves the convenience and detection efficiency of the detection device, avoids the influence of environmental factors, ensures measurement accuracy and accuracy, and simplifies the construction process.
Smart Images
Figure CN223122410U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of air pressure detection, and particularly relates to a quality detection device for a differential pressure sensor. Background Technique
[0002] A differential pressure sensor detection device is a device used to detect the performance and accuracy of a differential pressure sensor. This detection device usually simulates different pressure environments to test performance indicators such as the measurement accuracy, response time, and stability of the differential pressure sensor. It can generate accurate pressure values and compare them with the measurement results of the differential pressure sensor to determine whether the differential pressure sensor is working properly. The differential pressure sensor detection device can accurately measure the actual values under different pressures and compare them with the readings of the differential pressure sensor to judge whether the measurement accuracy of the sensor meets the requirements. It can quickly change the pressure environment and observe the response speed of the differential pressure sensor to ensure that it can promptly reflect the pressure change. Moreover, the differential pressure sensor detection device can maintain a certain pressure environment for a long time and monitor whether the output of the differential pressure sensor is stable to evaluate its long-term working reliability. When the differential pressure sensor malfunctions, the detection device can help determine the cause of the failure, such as sensor damage, connection line problems, etc.
[0003] For existing differential pressure sensor detection devices that require air pipes to be led in two spaces respectively, when there is no reserved air pipe or the reserved position is inappropriate during the construction process, it will increase the construction difficulty and cost. Some existing detection devices may have specific requirements for installation conditions, such as specific installation positions, angles, etc., which may limit their application in some complex or space-constrained environments.
[0004] Secondly, existing differential pressure sensor detection devices are affected by changes in environmental temperature, humidity, etc. For example, temperature changes may cause an increase in the measurement error of the sensor, or when the detection device is affected by external vibrations or human activities, it may also interfere with its normal operation and affect the accuracy of the measurement results. Content of the Utility Model
[0005] The purpose of the utility model is to provide a quality detection device for a differential pressure sensor, which can integrate a pressure source, a pressure controller, a standard pressure sensor, a data acquisition system, and a display and operation device into one body, and the lightweight device can be used without installation and can be taken away and used at any time, improving the detection efficiency.
[0006] The technical solution adopted by the utility model is specifically as follows:
[0007] A residual pressure sensor quality detection device, including a body. A vacuum pump is provided at the bottom of the body. A data collector is fixedly provided inside the body. An inclined surface is provided on one side of the body. A standard pressure sensor is fixedly provided on the inclined surface. A comprehensive controller is provided on the same side as the data collector. A display and control device is fixedly provided on the same side as the standard pressure sensor. A sensing device is provided outside the body.
[0008] As a preferred solution, the body includes an upper cover and a bottom cover. A telescopic handle is provided at the top of the upper cover. A central power supply hole is opened on one side of the upper cover. Universal wheels are provided at the bottom of the bottom cover.
[0009] As a preferred solution, the bottom of the vacuum pump is fixedly connected with a support frame. A first air suction port is fixedly provided on one side of the vacuum pump. A second air suction port is fixedly provided on the same side as the first air suction port. A pressure gauge is fixedly provided on the same side as the second air suction port.
[0010] As a preferred solution, data collection heads are fixedly provided on both sides of the data collector. The data collection heads are fixedly connected with the standard pressure sensor through data lines.
[0011] As a preferred solution, a connection hole is fixedly provided at the top of the comprehensive controller. The comprehensive controller is fixedly connected with the standard pressure sensor and the display and control device through data lines.
[0012] As a preferred solution, the sensing device includes a front chamber pressure sensor and a differential pressure controller. The front chamber pressure sensor is fixedly connected with the differential pressure controller through an air pipe. The differential pressure controller is fixedly connected with the vacuum pump through an air pipe.
[0013] As a preferred solution, a blower is fixedly provided on the other side of the vacuum pump. Central power supply sockets are fixedly provided on one side of the blower, at the bottom of the data collector, and at the bottom of the comprehensive controller. The vacuum pump, the data collector, and the comprehensive controller are fixedly connected with the central power supply through the central power supply sockets.
[0014] The technical effects achieved by the present utility model are:
[0015] By virtue of the structural characteristics of combining the telescopic handle and the universal wheels provided on the body of the present utility model, through the telescopic handle provided at the top of the upper cover and the universal wheels provided at the bottom of the bottom cover, the convenience of the body is facilitated, the problem of the need for installation during the detection and decoration use is avoided, and the construction difficulty caused by inaccurate reserved air pipe positions after the installation of the detection equipment is prevented, thereby increasing the detection efficiency.
[0016] The utility model has the structural feature of setting a standard pressure sensor in cooperation with a sensing device. The support frame arranged at the bottom of the vacuum pump is threadedly connected to the bottom cover, and then the first air suction port arranged on one side of the vacuum pump is connected to the sensing device. The length of the connecting air pipe can be customized, so as to facilitate the transfer of the detection device in various scenarios and improve the detection efficiency of the detection device. The second air suction port arranged on the same side as the first air suction port is connected to the standard pressure sensor, and the standard pressure sensor is used to detect the sensing device. Moreover, since the standard pressure sensor and the sensing device are in the same space, the standard pressure sensor can display synchronously with the sensing device, and the problem of affecting the detection result due to environmental factors can be avoided.
[0017] The utility model has the structural feature of setting a data collector in cooperation with a comprehensive controller. The data collector is used to collect the detection data of the sensing device and the standard pressure sensor for analysis. Then, by setting the comprehensive controller, the data collected by the data collector is transmitted to the comprehensive controller, so as to accurately control the output pressure of the pressure source to meet different test requirements. Brief Description of the Drawings
[0018] Figure 1 is the overall structural schematic diagram of the embodiment of the utility model;
[0019] Figure 2 is the exploded view of the embodiment of the utility model;
[0020] Figure 3 is the structural schematic diagram of the connection between the vacuum pump and the sensing device of the embodiment of the utility model;
[0021] Figure 4 is the structural schematic diagram of the connection between the data collector and the comprehensive controller of the embodiment of the utility model;
[0022] Figure 5 is the structural schematic diagram of the connection between the comprehensive controller and the display and control device of the embodiment of the utility model;
[0023] Figure 6 is the structural schematic diagram of the connection between the vacuum pump, the data collector and the standard pressure sensor of the embodiment of the utility model.
[0024] In the drawings, the list of components represented by each reference numeral is as follows:
[0025] 1. Body; 11. Upper cover; 111. Power supply hole; 112. Inclined plane; 12. Bottom cover; 2. Vacuum pump; 21. Support frame; 22. First suction port; 23. Second suction port; 24. Pressure gauge; 25. Fan; 3. Data collector; 31. Data collection head; 4. Standard pressure sensor; 5. Comprehensive controller; 51. Connection hole; 6. Display and control device; 7. Sensing device; 71. Front chamber pressure sensor; 72. Differential pressure controller; 8. Central power supply. Detailed implementation mode
[0026] In order to make the purpose and advantages of the present utility model clearer, the present utility model will be specifically described below in conjunction with embodiments. It should be understood that the following text is only used to describe one or several specific implementation manners of the present utility model, and does not strictly limit the scope of protection specifically claimed by the present utility model.
[0027] As Figures 1-6 shown, a quality detection device for a differential pressure sensor includes a body 1, the body 1 includes an upper cover 11 and a bottom cover 12, and a telescopic handle is fixedly arranged on the top of the upper cover 11. At the same time, a power supply hole 111 is opened on one side of the upper cover 11 close to the bottom. Then, universal wheels are fixedly arranged at the bottom of the bottom cover 12. Through the telescopic handle arranged on the top of the upper cover 11 and the universal wheels arranged at the bottom of the bottom cover 12, the convenience of the body 1 is facilitated, the problem of installation required during the detection and decoration is avoided, and the construction difficulty caused by inaccurate reserved trachea position is prevented, thereby increasing the detection efficiency.
[0028] Refer to the attached Figure 1 、 Figure 2 、 Figure 3, on one side of the body 1, an inclined plane 112 is fixedly provided. At the same time, a standard pressure sensor 4 is fixedly provided on the inclined plane 112. And a vacuum pump 2 is provided at the bottom of the body 1. Then, a blower 25 is fixedly provided on the other side of the vacuum pump 2. And power sockets are fixedly provided on one side of the blower 25, at the bottom of the data collector 3, and at the bottom of the comprehensive controller 5. Thus, the vacuum pump 2, the data collector 3, and the comprehensive controller 5 are fixedly connected to the central power supply 8 through the power sockets. At the same time, a support frame 21 is fixedly connected to the bottom of the vacuum pump 2. And a first suction port 22 is fixedly provided on one side of the vacuum pump 2. Then, a second suction port 23 is fixedly provided on the same side as the first suction port 22. At the same time, a pressure gauge 24 is fixedly provided on the same side as the second suction port 23 to monitor the air pressure of the vacuum pump 2 in real time. Further, it is transmitted to the display and control device 6 through the data collector 3. The support frame 21 provided at the bottom of the vacuum pump 2 is threadedly connected to the bottom cover 12. Then, the first suction port 22 provided on one side of the vacuum pump 2 is connected to the sensing device 7. The length of the connecting air pipe can be customized, so as to facilitate the transfer of the detection device in various scenarios and improve the detection efficiency of the detection device. And the second suction port 23 is connected to the standard pressure sensor 4. The vacuum pump 2 is synchronously connected to the standard pressure sensor 4 and the sensing device 7, so as to detect the residual pressure in the space.
[0029] Furthermore, since the standard pressure sensor 4 and the sensing device 7 are in the same space, they have high precision and high stability and are used to measure the actual pressure value. As a comparison standard, the standard pressure sensor 4 can display the residual pressure difference synchronously with the sensing device 7, compare the measurement results of the two, and adjust and correct the calibrated sensing device 7 to ensure its measurement accuracy and accuracy, and can avoid the problem of affecting the detection result due to environmental factors.
[0030] Refer to the appendix Figure 1 、 Figure 4 、 Figure 5, a data collector 3 is fixedly installed inside the body 1. At the same time, data collection heads 31 are fixedly installed on both sides of the data collector 3. And the data collection heads 31 are fixedly connected to a standard pressure sensor 4 through data lines. Then, a display and control device 6 is fixedly installed on the same side of the standard pressure sensor 4. Furthermore, a comprehensive controller 5 is provided on the same side of the data collector 3. And a connection hole 51 is opened at the top of the comprehensive controller 5. At the same time, the comprehensive controller 5 is fixedly connected to the standard pressure sensor 4 and the display and control device 6 through data lines. At the same time, a sensing device 7 is fixedly installed outside the body 1. The sensing device 7 includes a front chamber pressure sensor 71 and a differential pressure controller 72. And the front chamber pressure sensor 71 is fixedly connected to the differential pressure controller 72 through an air pipe. Then, the differential pressure controller 72 is fixedly connected to the vacuum pump 2 through an air pipe. By setting the data collector 3 to collect the detection data of the sensing device 7 and the standard pressure sensor 4, and then analyzing it. Furthermore, by setting the comprehensive controller 5, the data collected by the data collector 3 is transmitted to the comprehensive controller 5, so as to accurately control the output pressure of the pressure source to meet different test requirements. By setting the display and control device 6 to cooperate with the comprehensive controller 5 for monitoring. When the sensing device 7 has an abnormality, the detection device can help determine the cause of the failure. Such as damage to the sensing device 7, connection line problems, etc. All can be monitored by the comprehensive controller 5, and the signal is converted into digital information and displayed and controlled through the display and control device 6.
[0031] The working principle of the present utility model is as follows: First, due to the structural characteristics of the cooperation between the standard pressure sensor 4 and the sensing device 7, the support frame 21 provided at the bottom of the vacuum pump 2 is threadedly connected to the bottom cover 12. Furthermore, the first suction port 22 provided on one side of the vacuum pump 2 is connected to the sensing device 7. The length of the connecting air pipe can be customized, so as to facilitate the transfer of the detection device in various scenarios and improve the detection efficiency of the detection device. The second suction port 23 provided on the same side as the first suction port 22 is connected to the standard pressure sensor 4. Through the synchronous connection of the vacuum pump 2 with the standard pressure sensor 4 and the sensing device 7, the residual pressure in the space is detected. The standard pressure sensor 4 can display the residual pressure difference synchronously with the sensing device 7. By comparing the measurement results of the two, the calibrated sensing device 7 can be adjusted and corrected to ensure its measurement accuracy and accuracy, and the problem of affecting the detection results due to environmental factors can be avoided.
[0032] Secondly, due to the structural characteristics of the cooperation between the data collector 3 and the comprehensive controller 5, the data collector 3 is set to collect the detection data of the sensing device 7 and the standard pressure sensor 4, and then analyze it. Furthermore, by setting the comprehensive controller 5, the data collected by the data collector 3 is transmitted to the comprehensive controller 5, so as to accurately control the output pressure of the pressure source to meet different test requirements.
[0033] Finally, by setting the structural characteristics of the display and control device 6 to cooperate with the integrated controller 5, each device is monitored. When the sensing device 7 shows an abnormality, the detection device can help determine the cause of the fault. For example, if the sensing device 7 is damaged or there is a problem with the connection line, etc., under the monitoring of the integrated controller 5, the signal can be converted into digital information and displayed and controlled through the display and control device 6.
[0034] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention, if not specifically stated and limited, are implemented according to the conventional means in the art.
Claims
1. A residual pressure sensor quality detection device, comprising a body (1), characterized in that: A vacuum pump (2) is provided at the bottom of the body (1). A data collector (3) is fixedly provided inside the body (1). An inclined surface (112) is provided on one side of the body (1), and a standard pressure sensor (4) is fixedly provided on the inclined surface (112). A comprehensive controller (5) is provided on the same side as the data collector (3), and a display and control device (6) is fixedly provided on the same side as the standard pressure sensor (4). A sensing device (7) is provided outside the body (1).
2. The quality detection device for a differential pressure sensor according to claim 1, characterized in that: The body (1) includes an upper cover (11) and a bottom cover (12). A telescopic handle is provided at the top of the upper cover (11), and a power supply hole (111) is provided on one side of the upper cover (11). Universal wheels are provided at the bottom of the bottom cover (12).
3. The quality detection device for a differential pressure sensor according to claim 1, wherein: A support frame (21) is fixedly connected to the bottom of the vacuum pump (2). A first suction port (22) is fixedly provided on one side of the vacuum pump (2), a second suction port (23) is fixedly provided on the same side as the first suction port (22), and a pressure gauge (24) is fixedly provided on the same side as the second suction port (23).
4. A residual pressure sensor quality detection device according to claim 1, characterized in that: Data collection heads (31) are fixedly provided on both sides of the data collector (3), and the data collection heads (31) are fixedly connected to the standard pressure sensor (4) through data lines.
5. The quality detection device for a residual pressure sensor according to claim 1, wherein: A connection hole (51) is fixedly provided at the top of the comprehensive controller (5), and the comprehensive controller (5) is fixedly connected to the standard pressure sensor (4) and the display and control device (6) through data lines.
6. The quality detection device for a residual pressure sensor according to claim 1, wherein: The sensing device (7) includes a prechamber pressure sensor (71) and a differential pressure controller (72). The prechamber pressure sensor (71) is fixedly connected to the differential pressure controller (72) through an air pipe, and the differential pressure controller (72) is fixedly connected to the vacuum pump (2) through an air pipe.
7. A residual pressure sensor quality detection device according to claim 1, characterized in that: A fan (25) is fixedly provided on the other side of the vacuum pump (2). Power supply sockets are fixedly provided on one side of the fan (25), at the bottom of the data collector (3), and at the bottom of the comprehensive controller (5). The vacuum pump (2), the data collector (3), and the comprehensive controller (5) are fixedly connected to a central power supply (8) through the power supply sockets.