Efficient and energy-saving automatic dyeing machine and environment-friendly suite

By using weight sensors and liquid level sensors in the dyeing machine to control the dye ratio and purify the dye water after dyeing, the dye ratio error and environmental pollution problems are solved, and the working efficiency and environmental protection of the dyeing machine are improved.

CN223122638UActive Publication Date: 2025-07-18HANGZHOU YINXIN PATHOLOGICAL DIAGNOSIS CENT CO LTD
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Patent Information

Application Number
CN202421306397.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-07-18
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing fully automatic dyeing machine cannot effectively control the amount of water in the dyeing tank, resulting in large errors in the dye ratio and reducing work efficiency. At the same time, the unpurified equipment after dyeing is completed will lead to environmental pollution.

Method used

The weight sensor and liquid level sensor are used to control the dye and water ratio, and after the dyeing is completed, the dye water is purified by the activated carbon plate and filter plate in the purification box, and a water pump is set up to pump the dye water into the purification box for treatment.

Benefits of technology

It achieves precise control of dye ratios, improves work efficiency, and avoids environmental pollution through purification and treatment, improving safety and environmental protection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223122638U_ABST
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Abstract

The utility model belongs to the field of dyeing machines, and particularly relates to an efficient and energy-saving automatic dyeing machine and environment-friendly suite, which comprises a dyeing barrel, a processing component is arranged at the top of the dyeing barrel, and an environment-friendly component is arranged at the tail end of the dyeing barrel; through the structural design of the processing assembly, the weight sensor is arranged on the side face of the fixing ring, the weight sensor and the liquid level sensor are matched, the water amount in the dyeing barrel is known, dye liquid medicine is blended according to the proportion, the function of controlling the proportion of the dye liquid medicine to be incorrect is achieved, and the error problem of dye water is solved; according to the dye water purifying device, the working efficiency is improved, through the structural design of the environment-friendly assembly, used liquid medicine is pumped into the purifying box, the function of purifying dye water is achieved, an activated carbon plate and a filter plate are arranged in the purifying box, the problem that the environment is polluted when the liquid medicine is discharged is solved, and safety and environment friendliness are improved.
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Description

Technical Field

[0001] The utility model relates to the field of dyeing machines, in particular to an energy-efficient and automatic dyeing machine and an environmental protection kit. Background Technique

[0002] A fully automatic dyeing machine is a process test instrument used in the field of agronomy. The fully automatic dyeing machine can realize various automatic dyeing and cover glass mounting treatments for biological samples such as plant tissues. The fully automatic dyeing machine can be widely used in industries such as biomedicine. There are many types of fully automatic dyeing machines on the market. With the rapid development of biomedicine technology, our requirements for fully automatic dyeing machines are getting higher and higher. We hope to improve the actual use efficiency and operation efficiency of fully automatic dyeing machines through innovation.

[0003] In the prior art, such as: CN213538404U, a fully automatic dyeing machine, the output end of the controller is electrically connected to the input ends of the solenoid valve, the water inlet valve, the water outlet valve, the motor and the heating plate. The fabric is put into the dyeing tank through the tank door for dyeing. The water inlet valve is opened and water is added into the dyeing tank through the water inlet pipe. The water inlet valve is closed and the solenoid valve is opened to add additives into the water body. The solenoid valve is closed and the motor is started. The output shaft of the motor rotates, so that the rotating shaft rotates through the coupling. The rotating shaft rotates, so that the spoiler rotates, so that the internal water and the dye can be mixed and the fabric can be dyed.

[0004] However, there are still some deficiencies in the use of this device. When controlling the addition of the dyeing material, since the water volume in the dyeing tank cannot be understood, it is not convenient to effectively control the dye ratio, and thus a large error will occur, reducing the working efficiency. After the dyeing is completed, the fuel water in the hot dyeing tank needs to be discharged. Since there is no purification equipment, it is easy to pollute the environment during discharge, reducing the practicability.

[0005] Therefore, in view of the above problems, an energy-efficient and automatic dyeing machine and an environmental protection kit are proposed. Summary of the Utility Model

[0006] In order to make up for the deficiencies of the prior art, when controlling the addition of the dyeing material, since the water volume in the dyeing tank cannot be understood, it is not convenient to effectively control the dye ratio, and thus a large error will occur, reducing the working efficiency. After the dyeing is completed, the fuel water in the dyeing tank needs to be discharged. Since there is no purification equipment, it is easy to pollute the environment during discharge, reducing the practicability problem. The utility model proposes an energy-efficient and automatic dyeing machine and an environmental protection kit.

[0007] The technical solution adopted by the present utility model to solve its technical problems is: an efficient and energy-saving automatic dyeing machine, including a dyeing barrel, a processing component is arranged at the top of the dyeing barrel, and an environmental protection component is arranged at the end of the dyeing barrel;

[0008] The processing component includes a support rod at the top of the dyeing barrel. A fixed ring is fixedly connected to the top of the support rod. A measuring funnel is abutted inside the fixed ring. A weight sensor is fixedly connected to the side of the fixed ring. An injection pipe is fixedly connected to the top of the dyeing barrel. The top of the injection pipe extends into the measuring funnel. A valve is fixedly connected to the outer surface of the injection pipe. A liquid level sensor is fixedly connected to the top of the dyeing barrel. The liquid level sensor is located on the side of the measuring funnel. An installation groove is opened on the inner wall of the dyeing barrel, and a heating plate is fixedly connected inside the installation groove

[0009] Preferably, a sealing cover is clamped on the side of the dyeing barrel. A driving motor is installed on the side of the sealing cover. The output end of the driving motor is fixedly connected to a rotating rod. The rotating rod penetrates through the sealing cover and extends into the dyeing barrel. The rotating rod is rotatably connected to the sealing cover. A turning plate is fixedly connected to the outer surface of the rotating rod.

[0010] Preferably, an installation hole is opened on the side of the dyeing barrel. A sealing plate is clamped in the installation hole. A handle is fixedly connected to the side of the sealing plate.

[0011] Preferably, a support base is arranged at the bottom of the dyeing barrel. A connection card slot is opened on the top of the support base. The dyeing barrel extends into the connection card slot and is clamped with the connection card slot.

[0012] Preferably, a controller is fixedly connected to the side of the support base. The controller is electrically connected to the driving motor and the heating plate respectively. A bearing plate is fixedly connected to the bottom of the support base. Support legs are fixedly connected to the bottom of the bearing plate.

[0013] An environmental protection kit. The environmental protection component includes a water pump installed at the end of the dyeing barrel. A connecting pipe is fixedly connected to the top of the water pump. A purification tank is arranged on the side of the water pump. The end of the connecting pipe penetrates through the purification tank and extends into the purification tank.

[0014] Preferably, a filter plate and an activated carbon plate are fixedly connected inside the purification tank. Small holes are respectively opened on the outer surfaces of the filter plate and the activated carbon plate. A top cover is clamped on the top of the purification tank.

[0015] Preferably, a conduit is fixedly connected to the top of the top cover. A drain pipe is fixedly connected to the side of the purification tank.

[0016] The beneficial effects of the present utility model are:

[0017] 1. By designing the structure of the processing component in the present utility model, since a weight sensor is provided on the side of the fixed ring, through the cooperation of the weight sensor and the liquid level sensor, the amount of water in the dyeing barrel is understood to mix the dye solution according to a proportion, realizing the function of controlling the incorrect proportion of the dye solution, solving the problem of error in the dye water, and improving the work efficiency.

[0018] 2. By designing the structure of the environmental protection component in the present utility model, the used solution is pumped into the purification box, realizing the function of purifying the dye water. An activated carbon plate and a filter plate are provided in the purification box, solving the problem of environmental pollution during the discharge of the solution, and improving the safety and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 It is a schematic diagram of the structure of the processing component of the present utility model;

[0022] Figure 3 It is a schematic diagram of the bottom structure of the measuring funnel of the present utility model;

[0023] Figure 4 It is a schematic diagram of the structure of the environmental protection component of the present utility model.

[0024] In the figure: 1, dyeing barrel; 2, processing component; 201, measuring funnel; 202, fixed ring; 203, weight sensor; 204, liquid level sensor; 205, injection pipe; 206, valve; 207, installation groove; 208, heating plate; 209, sealing cover; 210, drive motor; 211, rotating rod; 212, support rod; 213, flap; 3, environmental protection component; 301, water pump; 302, connecting pipe; 303, purification box; 304, activated carbon plate; 305, filter plate; 306, top cover; 307, conduit; 4, bearing plate; 5, support base; 6, controller; 7, support leg; 8, installation hole; 9, sealing plate; 10, connecting card slot. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] The following will further elaborate on this application Figures 1 - 4 in more detail.

[0027] An embodiment of this application discloses an energy-efficient automatic dyeing machine and an environmental protection kit. Referring to Figure 1 and Figure 4 , an energy-efficient automatic dyeing machine and an environmental protection kit include a dyeing barrel 1, a processing component 2 is arranged at the top of the dyeing barrel 1, and an environmental protection component 3 is arranged at the end of the dyeing barrel 1.

[0028] Referring to Figure 1 , Figure 2 and Figure 3 , the processing component 2 includes a support rod 212 at the top of the dyeing barrel 1. A fixing ring 202 is fixedly connected to the top of the support rod 212. A measuring funnel 201 is abutted inside the fixing ring 202. A weight sensor 203 is fixedly connected to the side of the fixing ring 202. An injection pipe 205 is fixedly connected to the top of the dyeing barrel 1. The top of the injection pipe 205 extends into the measuring funnel 201. A valve 206 is fixedly connected to the outer surface of the injection pipe 205. A liquid level sensor 204 is fixedly connected to the top of the dyeing barrel 1. The liquid level sensor 204 is located on the side of the measuring funnel 201. An installation groove 207 is formed in the inner wall of the dyeing barrel 1. A heating plate 208 is fixedly connected inside the installation groove 207. Through the cooperation of the weight sensor 203 and the liquid level sensor 204, the amount of water in the dyeing barrel 1 can be understood to mix the dye solution according to a proportion, the proportion of the dye solution can be controlled, and the error of the dye water can be avoided from causing poor dyeing effect, thus improving the working efficiency;

[0029] A sealing cover 209 is clamped on the side of the dyeing barrel 1. A driving motor 210 is installed on the side of the sealing cover 209. The output end of the driving motor 210 is fixedly connected to a rotating rod 211. The rotating rod 211 penetrates through the sealing cover 209 and extends into the dyeing barrel 1. The rotating rod 211 is rotatably connected to the sealing cover 209. A turning plate 213 is fixedly connected to the outer surface of the rotating rod 211. By driving the driving motor 210 to stir the dyeing barrel 1, the coloring can be made uniform;

[0030] An installation hole 8 is formed in the side of the dyeing barrel 1. A sealing plate 9 is clamped in the installation hole 8. A handle is fixedly connected to the side of the sealing plate 9. Items to be dyed are added through the installation hole 8;

[0031] A support base 5 is provided at the bottom of the dyeing barrel 1. A connection card slot 10 is opened at the top of the support base 5. The dyeing barrel 1 extends into the connection card slot 10 and is snap-connected to the connection card slot 10. The support base 5 facilitates the fixation of the dyeing barrel 1;

[0032] A controller 6 is fixedly connected to the side of the support base 5. The controller 6 is electrically connected to the driving motor 210 and the heating plate 208 respectively. A bearing plate 4 is fixedly connected to the bottom of the support base 5. Support legs 7 are fixedly connected to the bottom of the bearing plate 4. The controller 6 facilitates the control of the driving motor 210 and the heating plate 208, improving the portability;

[0033] Refer to Figure 1 and Figure 4 , the environmental protection component 3 includes a water pump 301 installed at the end of the dyeing barrel 1. A connection pipe 302 is fixedly connected to the top of the water pump 301. A purification tank 303 is arranged on the side of the water pump 301. The end of the connection pipe 302 penetrates through the purification tank 303 and extends into the purification tank 303. The water in the water pump 301 is pumped into the purification tank 303 by the water pump 301;

[0034] A filter plate 305 and an activated carbon plate 304 are fixedly connected in the purification tank 303 respectively. Small holes are respectively opened on the outer surfaces of the filter plate 305 and the activated carbon plate 304. A top cover 306 is snap-connected to the top of the purification tank 303. The activated carbon plate 304 and the filter plate 305 are arranged in the purification tank 303. After the dye water is purified, it is then discharged through the drain pipe, avoiding environmental pollution by the liquid medicine;

[0035] A conduit 307 is fixedly connected to the top of the top cover 306. A drain pipe is fixedly connected to the side of the purification tank 303;

[0036] Working principle: First, check whether the device is in normal use. Move the device to a suitable working area. Open the sealing plate 9 to add the materials to be dyed into the dyeing barrel 1. Add an appropriate amount of water into the dyeing barrel 1 through the injection pipe 205. Pour the required dye into the measuring funnel 201. Since a weight sensor 203 is provided on the side of the fixed ring 202, through the cooperation of the weight sensor 203 and the liquid level sensor 204, the amount of water in the dyeing barrel 1 can be understood to mix the dye solution in proportion, and the proportion of the dye solution can be controlled to avoid poor dyeing effects caused by errors in the dye water, improving work efficiency. Start the drive motor 210 through the controller 6, and rotate the rotating rod 211 to stir the items through the flap 213, so as to uniformly color. The water in the dyeing barrel 1 can be heated by the heating plate 208 as needed. After dyeing is completed, take out the materials. Start the water pump 301 to pump the water in the dyeing barrel 1 into the purification tank 303 through the connecting pipe 302. Since an activated carbon plate 304 and a filter plate 305 are provided in the purification tank 303, after the dye water is purified, it is then discharged through the drain pipe, avoiding pollution of the environment by the liquid medicine and improving safety and environmental protection.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. An energy-efficient automatic dyeing machine, comprising a dyeing barrel (1); characterized in that: A processing component (2) is provided at the top of the dyeing barrel (1), and an environmental protection component (3) is provided at the end of the dyeing barrel (1). The processing component (2) includes a support rod (212) at the top of the dyeing barrel (1). A fixing ring (202) is fixedly connected to the top of the support rod (212). A measuring funnel (201) is abutted inside the fixing ring (202). A weight sensor (203) is fixedly connected to the side of the fixing ring (202). An injection pipe (205) is fixedly connected to the top of the dyeing barrel (1). The top of the injection pipe (205) extends into the measuring funnel (201). A valve (206) is fixedly connected to the outer surface of the injection pipe (205). A liquid level sensor (204) is fixedly connected to the top of the dyeing barrel (1). The liquid level sensor (204) is located on the side of the measuring funnel (201). An installation groove (207) is provided on the inner wall of the dyeing barrel (1). A heating plate (208) is fixedly connected inside the installation groove (207).

2. An efficient and energy-saving automatic dyeing machine according to claim 1, wherein: A sealing cover (209) is clamped on the side of the dyeing barrel (1). A driving motor (210) is installed on the side of the sealing cover (209). A rotating rod (211) is fixedly connected to the output end of the driving motor (210). The rotating rod (211) penetrates through the sealing cover (209) and extends into the dyeing barrel (1). The rotating rod (211) is rotatably connected to the sealing cover (209). A flap (213) is fixedly connected to the outer surface of the rotating rod (211).

3. An efficient and energy-saving automatic dyeing machine according to claim 1, characterized in that: An installation hole (8) is provided on the side of the dyeing barrel (1). A sealing plate (9) is clamped inside the installation hole (8). A handle is fixedly connected to the side of the sealing plate (9).

4. An efficient and energy-saving automatic dyeing machine according to claim 3, characterized in that: A support base (5) is provided at the bottom of the dyeing barrel (1). A connection card slot (10) is provided on the top of the support base (5). The dyeing barrel (1) extends into the connection card slot (10) and is clamped with the connection card slot (10).

5. An efficient and energy-saving automatic dyeing machine according to claim 4, wherein: A controller (6) is fixedly connected to the side of the support base (5). The controller (6) is electrically connected to the driving motor (210) and the heating plate (208) respectively. A bearing plate (4) is fixedly connected to the bottom of the support base (5). Support legs (7) are fixedly connected to the bottom of the bearing plate (4).

6. An environmental protection kit, applicable to an efficient energy-saving automatic dyeing machine according to any one of the above-mentioned claims 1-5, characterized in that: The environmental protection component (3) includes a water pump (301) installed at the end of the dyeing barrel (1). A connection pipe (302) is fixedly connected to the top of the water pump (301). A purification tank (303) is provided on the side of the water pump (301). The end of the connection pipe (302) penetrates through the purification tank (303) and extends into the purification tank (303).

7. An environmental protection kit according to claim 6, characterized in that: A filter plate (305) and an activated carbon plate (304) are fixedly connected inside the purification tank (303). Small holes are respectively provided on the outer surfaces of the filter plate (305) and the activated carbon plate (304). A top cover (306) is clamped on the top of the purification tank (303).

8. An environmental protection kit according to claim 7, characterized in that: A conduit (307) is fixedly connected to the top of the top cover (306). A drain pipe is fixedly connected to the side of the purification tank (303).

Citation Information

Patent Citations

  • Full-automatic dyeing machine

    CN213538404U