Device for simulating building construction change of durable coating in coastal environment

By setting up purification components in the salt spray test machine and using a servo motor to drive the threaded rod to move the seal plate, the neutralization and purification of acidic waste gas is achieved, which solves the problem of the waste gas hazard of the salt spray test machine and improves the test safety and reliability.

CN223122812UActive Publication Date: 2025-07-18CHINA WATER CONSERVANCY & HYDROPOWER NO 9 ENG BUREAU CO LTD
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Patent Information

Application Number
CN202421897995.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-07-18
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

When existing salt spray testing machines conduct coating durability tests in simulated coastal environments, the acidic waste gas generated is potentially harmful to the environment and human health, and lacks effective purification methods.

Method used

A device that simulates the construction changes of durable coatings in coastal environments is designed, including purification components, and the threaded rod is driven by a servo motor to drive the sealing plate movement, and the acidic waste gas is pumped into the purification box and neutralized with the alkaline solution through an air pump to achieve the purification of waste gas.

Benefits of technology

It effectively purifies the acidic waste gas generated during the salt spray test, protects the environment and human health, and improves the safety and reliability of the test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a device for simulating the building construction change of a durable coating in a coastal environment, which belongs to the field of coating durability tests and comprises a control box and a test box, the control box is arranged on one side of the test box, an atomization component is arranged in the test box, a box cover is hinged to the top of the test box, and the box cover is connected with the control box. A purification assembly is arranged on the side wall of the test box; the purification assembly comprises a purification box. According to the device for simulating the building construction change of the durable coating in the coastal environment, a purification mechanism is arranged, after a test block is placed on a storage rod, a box cover is closed for a salt spray test, and before the box cover is opened, a servo motor is controlled by a control box to drive a threaded rod to rotate, so that a moving block can drive a sealing plate to translate; the gas inlet hole in the bottom of the gas collection box is exposed, waste gas containing acidic components generated in the test box is pumped into the purification box through the gas pump, the acidic waste gas is neutralized with an alkaline solution in the purification box, and therefore the purification effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of environmental simulation coating durability testing, in particular to a device for simulating the construction changes of coastal environment of durable coatings. Background Technique

[0002] In the coastal environment, building coatings will face special environmental conditions, such as high humidity, salt spray, strong wind and changing temperature, etc. These factors may accelerate the aging process of the coatings and reduce their protective performance. Therefore, through systematic durability testing to evaluate the performance of coatings in the coastal environment, not only can the coating formula be optimized to improve its protection effect, but also scientific basis can be provided for the long-term use and maintenance of buildings.

[0003] When testing the durability of coastal building coatings, it is usually necessary to use a salt spray test machine to simulate the marine climate of the coastal environment, which is used to evaluate the corrosion resistance of materials and products in the salt spray environment. The salt spray equipment generates salt spray by heating sodium chloride solution to simulate the corrosion conditions in the actual use environment, so as to accelerate the corrosion process of the materials and evaluate their corrosion resistance in a short time. During the test, the salt spray test machine will generate waste gas containing acidic components, such as hydrochloric acid. These acidic components have potential hazards to the environment and human health. Therefore, a device for simulating the construction changes of coastal environment of durable coatings is proposed. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a device for simulating the construction changes of coastal environment of durable coatings, which has the advantages of purifying the waste gas generated in the salt spray experiment, etc.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: A device for simulating the construction changes of coastal environment of durable coatings, including a control box and a test box. The control box is arranged on one side of the test box. An atomization component is arranged inside the test box. A box cover is hinged on the top of the test box. A purification component is arranged on the side wall of the test box.

[0006] The purification component includes a purification box fixed on the side wall of the test box. An air pump is fixed on the top of the purification box. An air outlet pipe is fixedly connected to the air pump and extends through the purification box to the inner lower part. A gas collection box is fixedly penetrated through the top of the box cover. A suction hose is fixedly connected between the gas collection box and the air pump. A plurality of air inlet holes are opened at the bottom of the gas collection box.

[0007] A sealing member for blocking the air inlet holes is arranged on the inner top wall of the box cover.

[0008] Further, the seal includes two sealing plates. A moving block is fixedly connected to the top of the sealing plate. A threaded rod is connected to the inside of the moving block in a threaded manner. The threaded rod is rotatably connected to an installation groove formed on the inner wall of the control box. A servo motor is fixed to the inner wall of the installation groove, and an output shaft of the servo motor is fixedly connected to one end of the threaded rod.

[0009] Further, the moving block is slidably connected to the inside of the installation groove, and both of the two sealing plates are attached to the bottom of the air collecting box.

[0010] Further, a drain pipe is fixedly penetrated through one side of the purification box. A first valve is installed on the drain pipe. An exhaust pipe is fixedly penetrated through the top of the purification box.

[0011] Further, the atomization assembly includes a solution tank installed on the inner bottom wall of the test chamber. An electric heating rod is arranged inside the solution tank. A spray tower is fixedly penetrated through the top of the solution tank. A fog volume regulator is arranged at one end of the spray tower away from the solution tank.

[0012] Further, a liquid inlet pipe is fixedly penetrated through one side of the solution tank. One end of the liquid inlet pipe away from the solution tank penetrates through the test chamber and extends to the outside. A second valve is arranged on the liquid inlet pipe.

[0013] Further, a plurality of object placing rods are arranged at equal intervals in the front and back inside the test chamber, and the spray tower is located at a gap between two of the object placing rods.

[0014] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0015] In the device for simulating the changes in the construction of durable coating in the coastal environment, by setting up a purification mechanism, after placing the test block on the object placing rod and closing the box cover for the salt spray test, before opening the box cover, the servo motor is controlled by the control box to drive the threaded rod to rotate, so that the moving block can drive the sealing plate to translate, exposing the air inlet hole at the bottom of the air collecting box. Then, the acidic component-containing waste gas generated in the test chamber is pumped into the purification box by the air pump, and the acidic waste gas is neutralized with the alkaline solution in the purification box, thereby achieving the purification effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a structural sectional view of the present utility model;

[0017] Figure 2 is a structural Figure 1 magnified view of part A in the present utility model;

[0018] Figure 3 is a three-dimensional view of the air collecting box of the structure of the present utility model.

[0019] In the figure: 1. Control box; 2. Test box; 3. Solution box; 4. Electric heating rod; 5. Spray tower; 6. Atomization regulator; 7. Box cover; 8. Liquid inlet pipe; 9. Purification box; 10. Air pump; 11. Air outlet pipe; 12. Air extraction hose; 13. Gas collection box; 131. Air inlet hole; 14. Sealing plate; 15. Servo motor; 16. Installation groove; 17. Threaded rod; 18. Moving block; 19. Placing rod. Detailed implementation manner

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative work shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1 to 3 , a device for simulating the changes in the construction of a building with a durable coating in a coastal environment in this embodiment, includes a control box 1 and a test box 2. The control box 1 is arranged on one side of the test box 2. An atomization assembly is arranged inside the test box 2. A box cover 7 is hinged on the top of the test box 2. A purification assembly is arranged on the side wall of the test box 2.

[0022] Among them, the box cover 7 is made of a transparent material, so as to facilitate observing the changes of the specimens in the test box 2. The side surface of the box cover 7 is a trapezoidal structure.

[0023] The purification assembly includes a purification box 9. The purification box 9 is fixed on the side wall of the test box 2. An air pump 10 is fixed on the top of the purification box 9. An air outlet pipe 11 is fixedly connected to the air pump 10. The air outlet pipe 11 penetrates through the purification box 9 and extends to the inner lower part. A gas collection box 13 is fixedly penetrated through the top of the box cover 7. An air extraction hose 12 is fixedly connected between the gas collection box 13 and the air pump 10. A plurality of air inlet holes 131 are opened at the bottom of the gas collection box 13. A drain pipe is fixedly penetrated through one side of the purification box 9. A first valve is installed on the drain pipe. An exhaust pipe is fixedly penetrated through the top of the purification box 9.

[0024] Please refer to Figure 1 , Figure 2 , in this embodiment, a sealing member for blocking the air inlet holes 131 is arranged on the inner top wall of the box cover 7. The sealing member includes two sealing plates 14. A moving block 18 is fixedly connected to the top of the sealing plate 14. A threaded rod 17 is threadedly connected inside the moving block 18. The threaded rod 17 is rotatably connected in an installation groove 16 opened on the inner wall of the control box 1. A servo motor 15 is fixed on the inner wall of the installation groove 16. The output shaft of the servo motor 15 is fixedly connected to one end of the threaded rod 17. The moving block 18 is slidably connected inside the installation groove 16. Both sealing plates 14 are attached to the bottom of the gas collection box 13.

[0025] By setting up a purification mechanism, after placing the test block on the object placing rod 19 and closing the box cover 7 for a salt spray test, before opening the box cover 7, the control box 1 controls the servo motor 15 to drive the threaded rod 17 to rotate, so that the moving block 18 drives the sealing plate 14 to translate, exposing the air inlet hole 131 at the bottom of the air collecting box 13. Then, the air pump 10 sucks the waste gas containing acidic components generated inside the box cover 7 into the purification box 9, neutralizing the acidic waste gas with the alkaline solution in the purification box 9, thus achieving a purification effect.

[0026] It should be noted that the air inlet hole 131 on the air collecting box 13 can be blocked by two abutting sealing plates 14, thereby preventing salt mist from entering the interior of the air collecting box 13 during the test.

[0027] In this embodiment, the atomization assembly includes a solution tank 3, the solution tank 3 is installed on the inner bottom wall of the test chamber 2, an electric heating rod 4 is arranged inside the solution tank 3, a spray tower 5 is fixedly penetrated through the top of the solution tank 3, a fog volume regulator 6 is arranged at one end of the spray tower 5 away from the solution tank 3, a liquid inlet pipe 8 is fixedly penetrated through one side of the solution tank 3, one end of the liquid inlet pipe 8 away from the solution tank 3 penetrates through the test chamber 2 and extends to the outside, and a second valve is arranged on the liquid inlet pipe 8.

[0028] It should be noted that through the setting of the atomization assembly, the salt solution is added into the interior of the solution tank 3 through the liquid inlet pipe 8 and stored. During the test, the salt solution can be heated by the electric heating rod 4 to generate salt mist. The salt mist continuously settles in the test chamber 2 and contacts the surface of the specimen, forming a corrosion environment, so as to simulate the conditions of salt spray corrosion in the marine environment, thereby testing the durability of the coating.

[0029] Among them, a plurality of object placing rods 19 are arranged at equal intervals in the front and rear inside the test chamber 2, and the spray tower 5 is located at the gap between two of the object placing rods 19.

[0030] It should be noted that through the setting of the plurality of object placing rods 19, it is convenient to place the specimen on the object placing rods 19, and the gap between the object placing rods 19 facilitates the full contact of the salt mist with the surface of the specimen.

[0031] The working principle of the above embodiment is as follows: When in use, place the specimen coated with the coating on the storage rod 19, close the box cover 7, heat the salt solution in the solution tank 3 through the electric heating rod 4 to form salt mist, which is ejected from the spray tower 5 through the fog volume regulator 6. The salt mist continuously settles in the test chamber 2 and contacts the surface of the specimen to form a corrosion environment, thus simulating the conditions of salt spray corrosion in the marine environment, and then testing the durability of the coating. After the test, control the box 1 to control the two servo motors 15 to drive the threaded rod 17 to rotate. Under the limiting action that the moving block 18 is slidably connected to the installation groove 16, the two sealing plates 14 can be moved in opposite directions to open. Then, the air pump 10 is used to suck the waste gas containing acidic components generated in the test chamber 2 into the purification box 9 through the air collecting box 13, so that the acidic waste gas is neutralized with the alkaline solution in the purification box 9, thereby achieving the purification effect.

[0032] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.

[0033] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An apparatus for simulating the construction changes of a building with a durable coating in a coastal environment, comprising a control box (1) and a test box (2), characterized in that: The control box (1) is arranged on one side of the test box (2). An atomization component is arranged inside the test box (2). A box cover (7) is hinged to the top of the test box (2). A purification component is arranged on the side wall of the test box (2). The purification component includes a purification box (9). The purification box (9) is fixed on the side wall of the test box (2). An air pump (10) is fixed on the top of the purification box (9). An air outlet pipe (11) is fixedly connected to the air pump (10). The air outlet pipe (11) penetrates through the purification box (9) and extends to the inner lower part. A gas collection box (13) is fixedly penetrated through the top of the box cover (7). An air extraction hose (12) is fixedly connected between the gas collection box (13) and the air pump (10). A plurality of air inlet holes (131) are formed in the bottom of the gas collection box (13). A sealing member for blocking the air inlet holes (131) is arranged on the inner top wall of the box cover (7).

2. The device for simulating the changes in the construction of a coastal environment building with a simulated durability coating, as claimed in claim 1, wherein: The sealing member includes two sealing plates (14). A moving block (18) is fixedly connected to the top of the sealing plate (14). A threaded rod (17) is threadedly connected inside the moving block (18). The threaded rod (17) is rotatably connected in an installation groove (16) formed in the inner wall of the control box (1). A servo motor (15) is fixed on the inner wall of the installation groove (16). An output shaft of the servo motor (15) is fixedly connected to one end of the threaded rod (17).

3. The device for simulating the changes in building construction in a coastal environment of a simulated durability coating according to claim 2, wherein: The moving block (18) is slidably connected inside the installation groove (16). Both of the two sealing plates (14) are attached to the bottom of the gas collection box (13).

4. An apparatus for simulating the changes in building construction in a coastal environment of a simulated durability coating, characterized in that: A drain pipe is fixedly penetrated through one side of the purification box (9). A first valve is installed on the drain pipe. An exhaust pipe is fixedly penetrated through the top of the purification box (9).

5. An apparatus for simulating the changes in the construction of a building with a simulated durability coating in a coastal environment, characterized in that: The atomization component includes a solution tank (3). The solution tank (3) is installed on the inner bottom wall of the test box (2). An electric heating rod (4) is arranged inside the solution tank (3). A spray tower (5) is fixedly penetrated through the top of the solution tank (3). A fog volume regulator (6) is arranged at one end of the spray tower (5) away from the solution tank (3).

6. An apparatus for simulating changes in building construction in a coastal environment with a simulated durability coating, characterized in that: A liquid inlet pipe (8) is fixedly penetrated through one side of the solution tank (3). One end of the liquid inlet pipe (8) away from the solution tank (3) penetrates through the test box (2) and extends to the outside. A second valve is arranged on the liquid inlet pipe (8).

7. An apparatus for simulating the changes in the construction of a coastal environment building with a simulated durability coating, characterized in that: A plurality of object placing rods (19) are arranged at equal intervals in the front and back inside the test box (2). The spray tower (5) is located at the gap between two of the object placing rods (19).