Exchange cock signboard suitable for remote automatic measurement
By designing T-shaped reflective stickers and high-temperature resistant matte paint on the exchange cock marking, the problem of difficult to clearly observe the signs in the coke oven basement is solved, and the robot recognition accuracy and system operation efficiency are improved.
Patent Information
- Application Number
- CN202421707556.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-18
AI Technical Summary
In the coke oven basement environment, the signboard is difficult to be clearly observed in long distances and dim conditions, resulting in low robot recognition accuracy and dust and grease adhesion affect information recognition.
An exchange plug sign is designed, with a circular plate-shaped structure, a square hole in the center, and a T-shaped reflective patch on the outside. The bottom plate of the sign sign is coated with high-temperature matte paint. The reflective patch is matched with the square drive shaft of the plug valve to ensure that sufficient light is reflected in complex environments and is significantly different from the color of the equipment.
It improves the accuracy of the robot's identification of the direction and angle of the plug in complex environments, prevents the influence of dust and grease, and realizes efficient identification of remote automatic measurement.
Smart Images
Figure CN223123590U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of identification signs, and specifically relates to a switching cock identification sign applicable to long-distance automatic measurement. Background Art
[0002] In the field of measurement technology, especially in places with complex environments such as the basement of a coke oven, it is necessary to accurately measure and monitor a large number of devices. Among them, the cock valve is a common device, and the measurement and control of its angle are crucial for the operation of the entire system. Traditional measurement methods usually involve manually observing and recording the angle of the cock valve. This method is not only inefficient but also prone to errors.
[0003] In the field of identification technology, identification signs are commonly used devices mainly for identifying and distinguishing different devices and components. In an environment such as the basement of a coke oven, the role of identification signs is particularly important because it can help robots quickly identify and locate devices, thereby improving work efficiency.
[0004] In the field of communication technology, with the development of technology, remote automatic measurement technology has been increasingly widely applied in various fields. In this technology, as an important device, the identification sign helps robots identify and locate target devices, thereby achieving remote automatic measurement.
[0005] During the existing long-distance automatic measurement process, different colors of paint are mainly applied to the cock valve to identify its angle. At the same time, the identification sign is illuminated by a spotlight so that the information on the identification sign can be clearly seen even in low-light conditions. In addition, some add special marks on the identification sign to make it easier for robots to identify and locate devices.
[0006] However, the existing technologies still have some problems in practical applications. First, due to the large number of devices in the basement of the coke oven and uneven internal lighting, some identification signs are far from the spotlight, which may result in the information on the identification sign not being clearly observable. Second, dim lighting can cause the colors of the identification signs to not be effectively distinguished, thus making it impossible to identify the content of the identification signs. In addition, there is a lot of dust and industrial grease for lubrication and rust prevention in the coke oven environment. These dust and grease will adhere to the identification signs, making the information on the identification signs unrecognizable.
[0007] These problems seriously affect the recognition accuracy of robots, thus affecting the operating efficiency of the entire system. Content of the Utility Model
[0008] The purpose of the utility model is to provide a switching cock identification sign applicable to long-distance automatic measurement to solve the problems raised in the above background art.
[0009] The technical solution adopted by the present utility model is as follows:
[0010] An exchange cock identification plate applicable to long-distance automatic measurement, comprising an identification plate bottom plate, a positioning square hole is provided at the center of the identification plate bottom plate, and a plurality of reflective stickers are provided outside the positioning square hole.
[0011] Preferably, there are three reflective stickers, and the three reflective stickers adopt a T-shaped structure. Two of the reflective stickers are respectively provided on the left and right sides of the positioning square hole, and the other reflective sticker is provided below the positioning square hole.
[0012] Preferably, the width of the reflective sticker is 10-30 mm.
[0013] Preferably, the identification plate bottom plate adopts a circular plate-like structure, and its surface is coated with high-temperature matte paint.
[0014] Preferably, the identification plate bottom plate, the positioning square hole, and the reflective sticker form an exchange cock identification plate, and the exchange cock identification plate is inlaid on the surface of the gas exchange cock valve, and the positioning square hole is matched with the square transmission shaft of the gas exchange cock valve.
[0015] Preferably, a handle is further provided on the gas exchange cock valve for rotating the gas exchange cock valve, and a regulating valve is further provided on the pipeline.
[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the present utility model are as follows:
[0017] In the present utility model, by pasting reflective stickers on the identification plate, the identification plate can reflect sufficient light even in a dim environment, so that the robot can clearly observe the information on the identification plate. At the same time, the shape of the reflective sticker is designed as a T shape. This design can not only effectively indicate the direction of the cock, but also make a distinct difference from the dark background color of the identification plate and the dim equipment color, thereby improving the accuracy of robot recognition. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0019] Figure 2 is the front view of the present utility model;
[0020] Figure 3 is a schematic diagram of the use structure of the present utility model;
[0021] In the figure: 1. Handle; 2. Gas exchange cock valve; 3. Exchange cock identification plate; 4. Regulating valve; 301. Identification plate bottom plate; 302. Reflective sticker; 303. Positioning square hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The following is a detailed description of the specific embodiments of the present utility model.
[0023] The "range" disclosed by the present utility model is defined in the form of a lower limit and an upper limit. A given range is defined by selecting a lower limit and an upper limit, and the selected lower limit and upper limit define the boundary of a specific range. The range defined in this way can include or exclude the end values, and can be combined arbitrarily, that is, any lower limit can be combined with any upper limit to form a range. For example, if a range of 10-50 is listed for a specific parameter, ranges of 10-40 and 20-50 are also contemplated. In addition, if the minimum range values 1 and 2 are listed, and if the maximum range values 3, 4, and 5 are listed, then the following ranges are all contemplated: 1-3, 1-4, 1-5, 2-3, 2-4, and 2-5. In this application, unless otherwise specified, the numerical range "a-b" represents an abbreviated representation of any real number combination between a and b, where a and b are both real numbers. For example, the numerical range "0-5" means that all real numbers between "0-5" have been fully listed herein, and "0-5" is only an abbreviated representation of these numerical combinations.
[0024] If there is no special instruction, all embodiments and optional embodiments of this application can be combined with each other to form a new technical solution.
[0025] If there is no special instruction, all technical features and optional technical features of this application can be combined with each other to form a new technical solution.
[0026] If there is no special instruction, all steps of this application can be carried out sequentially or randomly, preferably sequentially. For example, the method includes steps (a) and (b), which means that the method may include steps (a) and (b) carried out sequentially, or may include steps (b) and (a) carried out sequentially. For example, it is mentioned that the method may further include step (c), which means that step (c) can be added to the method in any order. For example, the method may include steps (a), (b), and (c), or may include steps (a), (c), and (b), or may include steps (c), (a), and (b), etc.
[0027] If there is no special instruction, the "including" and "containing" mentioned in this application mean open-ended or can also be closed-ended. For example, the "including" and "containing" can mean that other components not listed can also be included or contained, or can only include or contain the listed components.
[0028] If there is no special instruction, the reaction is carried out under normal temperature and normal pressure conditions.
[0029] If there is no special instruction, all parts or percentages are parts by weight or percentages by weight.
[0030] In the present utility model, the substances used are all known substances, which can be purchased or synthesized by known methods.
[0031] In the present utility model, the devices or equipment used are all conventional devices or equipment known in the field and can be purchased.
[0032] In order to make the purpose, technical solution and advantages of the present utility model more clear, the following further details the present utility model in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0033] Embodiment:
[0034] An exchange cock identification plate suitable for long-distance automatic measurement, as Figure 1-2 shown, includes an identification plate bottom plate 301. A positioning square hole 303 is provided at the center of the identification plate bottom plate 301, and several reflective stickers 302 are provided outside the positioning square hole 303.
[0035] Further, there are three reflective stickers 302. The three reflective stickers 302 adopt a T-shaped structure. Two of the reflective stickers 302 are respectively provided on the left and right sides of the positioning square hole 303, and the other reflective sticker 302 is provided below the positioning square hole 303.
[0036] Further, the width of the reflective sticker 302 is 10 - 30 mm.
[0037] Further, the identification plate bottom plate 301 adopts a circular plate-like structure, and its surface is coated with high-temperature matte paint.
[0038] In a possible implementation manner, as Figure 3 shown, the identification plate bottom plate 301, the positioning square hole 303, and the reflective sticker 302 form an exchange cock identification plate 3. The exchange cock identification plate 3 is embedded on the surface of the gas exchange cock valve 2, and the positioning square hole 303 is matched with the square transmission shaft of the gas exchange cock valve 2.
[0039] Further, a handle 1 is also provided on the gas exchange cock valve 2 for rotating the gas exchange cock valve 2, and a regulating valve 4 is also provided on the pipeline.
[0040] In a possible implementation manner, as Figure 1-2 shown, the reflective sticker 302 is pasted on the identification plate bottom plate 301: the shape of the reflective sticker 302 is designed as a T shape. The light-colored reflective sticker 302 can make an obvious difference from the dark identification plate background color and the dim equipment color, effectively indicating the direction of the gas exchange cock valve 2, so that even in places with complex environments and uneven lighting such as the coke oven basement, the information on the identification plate can be clearly observed and identified.
[0041] In a possible implementation, as Figure 1-2 shown, the design of the switching plug identification plate 3: The switching plug identification plate 3 is a circular plate structure, and its surface is coated with high-temperature resistant matte paint. The switching plug identification plate 3 is embedded on the surface of the gas switching plug valve 2. The positioning square hole 303 in the center thereof is matched with the square transmission shaft of the gas switching plug valve 2. When the gas switching plug valve 2 rotates, the direction transmission shaft drives the switching plug identification plate 3 to rotate, and the robot can effectively identify the angle of the gas switching plug valve 2 by recognizing the rotation angle of the pattern on the identification plate.
[0042] In a possible implementation, as Figure 1-2 shown, the material selection of the switching plug identification plate 3: The material of the switching plug identification plate 3 can be steel with paint sprayed on its surface, or a material with a relatively dark color and high temperature resistance can be used to adapt to the high temperature environment in the coke oven basement and prevent dust and industrial grease from adhering to the switching plug identification plate 3, resulting in the information on the switching plug identification plate 3 being unrecognizable.
[0043] In a possible implementation, as Figure 1-2 shown, the width design of the reflective sticker 302: The width of the reflective sticker pasted on the switching plug identification plate 3 is 10 - 30 mm. This width design can ensure the reflective effect while avoiding the overly wide reflective sticker from affecting the overall appearance and recognition effect of the switching plug identification plate 3.
[0044] In a possible implementation, as Figure 3As shown in the figure, Step 1: Select a circular steel plate with a diameter of 140 mm and a thickness of 1 mm as the base material of the change-over cock identification plate 3. This steel plate needs to have good high-temperature resistance and corrosion resistance to adapt to the high-temperature and humid environment in the coke oven basement. Step 2: Coat a layer of high-temperature resistant matte paint on the surface of the change-over cock identification plate 3. The color of this layer of paint is selected as black to form a sharp contrast with the reflective sticker for easy identification by the robot. Step 3: Drill a square hole with a side length of 25 mm at the center of the change-over cock identification plate 3 to fit with the square transmission shaft of the gas change-over cock valve 2. Step 4: Paste a reflective sticker on the change-over cock identification plate 3. The shape of the reflective sticker is designed as a T shape, with a width of 20 mm and a length of 50 mm. The color of the reflective sticker is selected as white to form a sharp contrast with the background color of the change-over cock identification plate 3 and the color of the equipment. Step 5: Inlay the change-over cock identification plate 3 on the surface of the gas change-over cock valve 2 to ensure that the central hole of the change-over cock identification plate 3 fits tightly with the square transmission shaft of the gas change-over cock valve 2. Step 6: When the gas change-over cock valve 2 rotates, the direction transmission shaft drives the change-over cock identification plate 3 to rotate. The robot can effectively identify the angle of the gas change-over cock valve 2 by recognizing the rotation angle of the pattern on the change-over cock identification plate 3. The above are the specific operation steps of this embodiment. Through this method, it is possible to effectively solve the problem of how to clearly observe and identify the information on the change-over cock identification plate 3 in places with complex environments and uneven lighting such as the coke oven basement, and at the same time prevent dust and industrial grease from adhering to the change-over cock identification plate 3, resulting in the inability to recognize the information on the change-over cock identification plate 3.
[0045] By adopting the above technical solutions:
[0046] By pasting a reflective sticker on the change-over cock identification plate 3, the change-over cock identification plate 3 can reflect enough light even in a dim environment, so that the robot can clearly observe the information on the change-over cock identification plate 3. This cannot be achieved by irradiating the change-over cock identification plate 3 with a spotlight in the prior art.
[0047] The shape of the reflective sticker is designed as a T shape. This design can not only effectively indicate the direction of the cock, but also be significantly different from the dark background color of the change-over cock identification plate 3 and the dim color of the equipment, thus improving the accuracy of robot identification. This cannot be achieved by adding special marks on the change-over cock identification plate 3 in the prior art.
[0048] The exchange cock identification plate 3 is a circular plate-like structure, with its surface coated with high-temperature matte paint and inlaid on the surface of the cock. The square hole in the center is matched with the square transmission shaft of the cock. This design enables the robot to effectively identify the angle of the cock by recognizing the rotation angle of the pattern on the exchange cock identification plate 3 when the identification plate rotates with the cock, thus realizing remote automatic measurement. This cannot be achieved by manually observing and recording the angle of the cock valve in the prior art.
[0049] The material of the exchange cock identification plate 3 can be selected as steel with paint sprayed on its surface, or a material with a relatively dark color and high-temperature resistance can be used. This can ensure the stability and durability of the exchange cock identification plate 3 in the high-temperature and dusty environment of the coke oven basement, thereby increasing the service life of the equipment. This cannot be achieved by painting different colors on the cock valve in the prior art.
[0050] In summary, in the field of measurement technology, the identification plate of this application can effectively solve the problems existing in traditional measurement methods, such as low efficiency and large errors, thus improving the accuracy and efficiency of measurement. In the field of identification technology, the identification plate of this application can enable the robot to more conveniently identify and position the equipment, thereby improving work efficiency. In the field of communication technology, the identification plate of this application can achieve remote automatic measurement, thus improving the convenience and efficiency of measurement. In addition, due to the large number of devices in the coke oven basement, the internal lighting is uneven, and some identification plates are far from the spotlight, the identification plate of this application can effectively solve these problems, thereby improving the recognition accuracy of the robot and thus improving the operation efficiency of the entire system. Therefore, this application has broad market demand and good application prospects.
[0051] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A switching cock identification plate applicable to long-distance automatic measurement, characterized in that: It includes a sign board bottom plate (301). A positioning square hole (303) is provided at the center of the sign board bottom plate (301), and several reflective stickers (302) are provided outside the positioning square hole (303).
2. The exchange cock identification plate applicable to long-distance automatic measurement according to claim 1, characterized in that: There are three reflective stickers (302). The three reflective stickers (302) adopt a T-shaped structure. Two of the reflective stickers (302) are respectively provided on the left and right sides of the positioning square hole (303), and the other reflective sticker (302) is provided below the positioning square hole (303).
3. The exchange cock identification plate applicable to long-distance automatic measurement according to claim 1, characterized in that: The width of the reflective sticker (302) is 10 - 30 mm.
4. The exchange cock identification plate applicable to long-distance automatic measurement according to claim 1, characterized in that: The sign board bottom plate (301) adopts a circular plate-like structure, and its surface is coated with high-temperature resistant matte paint.
5. The exchange cock identification plate applicable to long-distance automatic measurement according to claim 1, characterized in that: The sign board bottom plate (301), the positioning square hole (303), and the reflective stickers (302) form an exchange cock sign board (3). The exchange cock sign board (3) is inlaid on the surface of the gas exchange cock valve (2), and the positioning square hole (303) is matched with the square transmission shaft of the gas exchange cock valve (2).
6. The identification plate of the switching cock applicable to long-distance automatic measurement according to claim 5, characterized in that: A handle (1) is further provided on the gas exchange cock valve (2) for rotating the gas exchange cock valve (2), and a regulating valve (4) is also provided on the pipeline.