Novel SE glue barrel device of YJ112 cigarette making machine
By setting up a new type of glue barrel device above the cigarette machine, combining the glue position sensor and glue adding equipment, the glue pressure loss problem is solved, the stable supply of glue liquid is achieved, the bonding quality and equipment stability of cigarette paper are improved, and the production efficiency and product consistency are improved.
Patent Information
- Application Number
- CN202422132736.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The glue pump of the existing YJ118 cigarette rolling machine glue supply system is located below the back of the fuselage, resulting in large pressure loss of the glue fluid, affecting the stability of the glue spray nozzle, and thus affecting the bonding quality of the cigarette paper and the operation stability of the equipment.
A new YJ112 cigarette reel SE glue bucket device is designed, the glue bucket is set above the cigarette reel, and the detachable drum base and quick plug connector are used, combined with the glue position sensor and glue adding equipment to realize automatic or manual glue injection to ensure stable supply of glue liquid.
It effectively reduces the pressure loss of glue fluid transport, provides a stable supply of glue fluid, improves the bonding quality of cigarette paper and the operation stability of equipment, enhances production efficiency and product quality consistency, and reduces manual intervention and downtime.
Smart Images

Figure CN223125829U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a glue bucket device, specifically a new type of SE glue bucket device for YJ112 cigarette machines, belonging to the technical field of cigarette machinery. Background Art
[0002] As is well known, product quality is an important factor in the success or failure of market competition, and improving product quality is an eternal goal pursued in the manufacturing process. The bonding of cigarette paper requires continuous and stable glue supply. Otherwise, the bonding of cigarette paper will be insecure and the bonding area will crack, resulting in defects such as cigarette stick burst and running strip shutdown.
[0003] In the original glue supply system of the YJ118 cigarette machine, the glue pump and the glue bucket are located at the lower rear of the machine body. Every day, the glue adding vehicle fills the glue bucket with glue liquid. During production, the glue pump pumps the glue liquid in the glue bucket into the glue spraying nozzle at the front of the cigarette machine to apply glue to the cigarette paper. Since the glue pump is far from the glue spraying nozzle and is located at the lower rear of the machine body, and the glue is pumped from a lower position to a higher position, there will be a certain pressure loss in the pumped glue liquid. When continuous production is carried out, the unstable glue output from the glue spraying nozzle due to the decrease in glue liquid pressure will affect the bonding quality of the cigarette paper and the operation stability of the equipment.
[0004] Therefore, developing a stable and reliable new type of SE glue bucket device for YJ112 cigarette machines is the key to solving the above technical problems. Summary of the Invention
[0005] In view of the many defects and deficiencies in the above background art, the utility model has made improvements and innovations. The purpose is to provide a new type of SE glue bucket device for YJ112 cigarette machines with reasonable design, stability and reliability, which can effectively ensure that the external glue pump provides stable glue liquid for the glue spraying nozzle, and ensure the bonding quality of cigarette paper and the operation stability of the equipment.
[0006] Another object of the invention of the utility model is that the operator can flexibly select manual injection and / or automatic injection mode to inject glue into the glue bucket, so as to meet different production requirements to the greatest extent and improve production efficiency.
[0007] To solve the above problems and achieve the above invention objects, a new type of SE glue bucket device for YJ112 cigarette machines of the utility model is realized by adopting the following design structure and the following technical solutions:
[0008] As an improvement of a new type of SE glue bucket device for YJ112 cigarette machines of the utility model, it includes:
[0009] A glue bucket base (1), and the glue bucket base (1) is arranged on the top of the cigarette machine (9);
[0010] A glue bucket (2), and the glue bucket (2) is detachably installed on the top of the glue bucket base (1);
[0011] A control valve (3), the control valve (3) is connected to the bottom of the glue barrel (2);
[0012] A quick-connect connector (4), the quick-connect connector (4) is connected to the rubber barrel base (1), and the upper end of the quick-connect connector (4) is connected to the lower end of the control valve (3);
[0013] A three-way connector (5), the upper end of which is connected to the lower end of the quick-connect connector (4);
[0014] A rubber outlet pipe (6), the inlet end of the rubber outlet pipe (6) is connected to an outlet end of the three-way joint (5);
[0015] A rubber adding hose (7) is connected to the other outlet end of the three-way joint (5).
[0016] As an improvement of the above-mentioned utility model, it also includes a glue level sensor (8), which is arranged on the barrel cover (23) of the glue barrel (2), and the glue level sensor (8) is used to sense whether the glue liquid in the glue barrel (2) has reached a preset glue adding water level, wherein the glue level sensor (8) is connected to the external glue adding device (92) by signal.
[0017] As a further improvement of the above-mentioned utility model, the glue barrel base (1) comprises:
[0018] Support legs (11), the support legs (11) are arranged opposite to each other;
[0019] A top support (12), the top support (12) is connected to the tops of the two legs (11);
[0020] A support plate (13) is detachably mounted on one side between the two legs (11) via a locking member.
[0021] As a further improvement of the above-mentioned utility model, the supporting leg (11) is in a "U"-shaped or "匚"-shaped structure as a whole, and one end of the supporting leg (11) is provided with a plurality of locking holes through the front and back surfaces thereof;
[0022] The top support (12) is in the form of a rectangular parallelepiped structure with an open top and a hollow interior, and a recessed portion is provided inwardly in the middle of the top support (12) on the side close to the support plate (13);
[0023] Both ends of the support plate (13) are provided with a plurality of locking threaded holes adapted to the locking holes, wherein a mounting opening for mounting a quick-connect connector (4) is provided through the middle of the support plate (13).
[0024] As a further improvement of the above-mentioned utility model, an anti-skid pad is connected to the bottom of the supporting leg (11).
[0025] As a further improvement of the above-mentioned utility model, the glue bucket (2) includes:
[0026] A barrel body (21), and two opposite outer sides of the upper part of the barrel body (21) are both connected with lifting ears (22);
[0027] A barrel cover (23), and the barrel cover (23) is snap-fitted above the opening of the barrel body (21);
[0028] Wherein, a handle (24) is connected to the middle part above the barrel cover (23).
[0029] As a further improvement of the above-mentioned utility model, a transparent observation window (25) is arranged on one side of the barrel body (21) along its height direction, and the transparent observation window (25) is arranged on the barrel body (21) at one end without the lifting ear (22).
[0030] As a further improvement of the above-mentioned utility model, the barrel body (21) is integrally in a cuboid structure with an open top and a hollow interior, and a glue outlet communicating with the control valve (3) is throughly opened on one side of the bottom of the barrel body (21);
[0031] Both the lifting ear (22) and the handle (24) are integrally in a "U" shape structure;
[0032] One end of the top of the barrel cover (23) is throughly opened on its front and back sides to form a connection port for installing a glue level sensor (8);
[0033] Wherein, the sensing end of the glue level sensor (8) is arranged towards the inside of the barrel body (21).
[0034] As a further improvement of the above-mentioned utility model, the lower end of the control valve (3) is snap-fitted to the upper port of the quick connector (4) through a connecting pipe;
[0035] The quick connector (4) is detachably installed above the installation port of the support plate (13);
[0036] The upper end of the tee joint (5) is snap-fitted to the lower port of the quick connector (4).
[0037] As a further improvement of the above-mentioned utility model, the outlet end of the glue outlet pipe (6) is connected to an external glue pump;
[0038] The other end of the glue adding pipe (7) is connected to the injection pipe (921) of an external glue adding device (92), and a valve is further arranged on the glue adding pipe (7).
[0039] The beneficial effects of the present utility model compared with the prior art are:
[0040] 1. The utility model is reasonably designed, stable and reliable. By arranging the glue bucket (2) above the cigarette making machine (9), it can effectively reduce the pressure loss of the glue pump in delivering the glue liquid to the glue spraying nozzle, thereby providing stable glue liquid, ensuring the bonding quality of the cigarette paper and the operation stability of the equipment.
[0041] 2. The glue injection mode of the utility model has strong flexibility. The operator can choose manual glue injection and / or automatic glue injection according to the usage requirements, maximizing the satisfaction of different production needs and improving production efficiency.
[0042] 3. With the cooperation of the glue level sensor (8) and the glue adding pipe (7) of the utility model with the external glue adding equipment (92), automatic glue injection can be realized, reducing manual intervention, operation errors and process variations.
[0043] 4. The automatic glue injection mode of the utility model can increase the production speed, reduce the production cycle and downtime. At the same time, it can also reduce labor costs, improve production efficiency, and ensure product quality consistency and high efficiency.
[0044] 5. The glue bucket (2) of the utility model is provided with a transparent observation window (25), which can facilitate the operator to conveniently view the state of the glue liquid, making the operation, monitoring and maintenance work more efficient and convenient.
[0045] 6. The glue bucket (2) of the utility model is detachably connected to both the quick connector (4) and the glue bucket base (1), facilitating the cleaning and maintenance of the glue bucket (2). BRIEF DESCRIPTION OF THE DRAWINGS
[0046] The following further details the specific embodiments of the utility model in conjunction with the drawings, where:
[0047] Figure 1 is one of the overall structural schematic diagrams of the utility model;
[0048] Figure 2 is another overall structural schematic diagram of the utility model;
[0049] Figure 3 is the exploded view of the utility model;
[0050] Figure 4 is the partial exploded view of the utility model;
[0051] Figure 5 is one of the usage state diagrams of the utility model;
[0052] Figure 6 is another usage state diagram of the utility model;
[0053] Among them, the reference numerals in the figure: 1 - glue bucket base, 11 - leg, 12 - top support, 13 - support plate;
[0054] 2 - glue bucket, 21 - bucket body, 22 - handle, 23 - bucket lid, 24 - lifting handle, 25 - transparent observation window;
[0055] 3 - control valve;
[0056] 4 - quick - connect fitting;
[0057] 5 - tee joint;
[0058] 6 - glue outlet pipe;
[0059] 7 - glue filling pipe;
[0060] 8 - glue level sensor;
[0061] 9 - cigarette making machine, 91 - glue pump, 92 - glue filling equipment, 921 - glue injection pipe, 93 - glue spraying nozzle. Specific implementation manner
[0062] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the technical solutions of the present utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation manners. It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in conjunction with the embodiments.
[0063] As shown in the attached Figure 1 to the attached Figure 4 of the specification, a new type of YJ112 cigarette making machine SE glue bucket device includes:
[0064] The glue bucket base 1 is arranged on the top of the cigarette making machine 9;
[0065] The glue bucket 2 is detachably installed on the top of the glue bucket base 1;
[0066] The control valve 3 is connected in communication at the bottom of the glue bucket 2;
[0067] The quick - connect fitting 4 is connected to the glue bucket base 1, and the upper end of the quick - connect fitting 4 is connected to the lower end of the control valve 3;
[0068] The tee joint 5 has its upper end connected to the lower end of the quick - connect fitting 4;
[0069] The glue outlet pipe 6 has its inlet end connected in communication with one outlet end of the tee joint 5;
[0070] The glue filling pipe 7 has one end connected in communication with the other outlet end of the tee joint 5.
[0071] Further, such as Figure 1 As shown, it also includes a glue level sensor 8, which is arranged on the barrel cover 23 of the glue barrel 2. The glue level sensor 8 is used to sense whether the glue in the glue barrel 2 reaches a preset glue adding level, wherein the glue level sensor 8 is connected to the external glue adding device 92 by signal.
[0072] In the present utility model, the glue level sensor 8 can preset the highest threshold and the lowest threshold of the glue liquid water level, and detect the change of the glue liquid water level in real time, so as to ensure that the glue liquid water level remains within the predetermined range and ensure a stable glue supply working state. The glue level sensor 8 is a water level sensor, which is used to detect whether the level of the glue liquid in the glue barrel 2 has reached the preset lowest water level for adding glue and the highest water level after adding glue. The glue level sensor 8 determines whether the glue liquid needs to be replenished by sensing the height of the glue liquid. The glue level sensor 8 is connected to the signal system of the external glue adding device 92, and can transmit the information of the glue liquid level in real time. If the glue level sensor 8 detects that the glue liquid is lower than the preset water level, the glue level sensor 8 will send a signal to trigger the glue adding device 92 to start, so as to automatically replenish the glue liquid. When the glue level sensor 8 senses that the highest water level after adding glue has been reached, the glue level sensor 8 will send a signal to trigger the glue adding device 92 to shut down, so as to realize the automatic operation of replenishing the glue liquid.
[0073] Further, such as Figure 3 As shown, the glue barrel base 1 includes:
[0074] The legs 11 are arranged opposite to each other;
[0075] A top support 12 connected to the tops of the two legs 11;
[0076] The support plate 13 is detachably mounted on one side between the two legs 11 through a locking member.
[0077] Specifically, Figure 3 As shown, the support leg 11 is in a "U" shape or a "匚" shape as a whole, and one end of the support leg 11 is provided with a plurality of locking holes through the front and back surfaces thereof;
[0078] The support 12 is a rectangular parallelepiped structure with an open top and a hollow interior, and a concave portion is provided inwardly in the middle of the support 12 near the support plate 13.
[0079] Both ends of the support plate 13 are provided with a plurality of locking threaded holes adapted to the locking holes, wherein a mounting opening for mounting the quick-connect connector 4 is provided through the middle of the support plate 13 .
[0080] More specifically, an anti-skid pad is connected to the bottom of the leg 11 .
[0081] Further, such as Figures 2 to 4As shown, the glue bucket 2 includes:
[0082] A barrel body 21, with lifting ears 22 connected to both outer sides of one pair of opposite sides of the upper part of the barrel body 21;
[0083] A barrel cover 23, which is snap - connected above the opening of the barrel body 21;
[0084] Among them, a handle 24 is connected to the middle of the upper part of the barrel cover 23.
[0085] Specifically, as Figure 2 shown, a transparent observation window 25 is arranged along the height direction on one side of the barrel body 21, and the transparent observation window 25 is arranged on the barrel body 21 at one end without the lifting ear 22.
[0086] More specifically, as Figure 2 and Figure 3 shown, the barrel body 21 is integrally in a cuboid structure with an open top and a hollow interior. An adhesive outlet communicating with the control valve 3 is penetrated and opened on one side of the bottom of the barrel body 21;
[0087] Both the lifting ear 22 and the handle 24 are integrally in a "U" - shaped structure;
[0088] A connection port for installing a glue level sensor 8 is penetrated through the front and back of one end of the top of the barrel cover 23;
[0089] Among them, the sensing end of the glue level sensor 8 is arranged towards the interior of the barrel body 21.
[0090] Furthermore, as Figures 1 to 3 shown, the lower end of the control valve 3 is snap - connected to the upper port of the quick - connect fitting 4 through a connecting pipe;
[0091] The quick - connect fitting 4 is detachably installed above the installation port of the support plate 13;
[0092] The upper end of the tee joint 5 is snap - connected to the lower port of the quick - connect fitting 4.
[0093] In the present utility model, the control valve 3 is a ball valve.
[0094] Furthermore, as Figure 3 shown, the outlet end of the glue outlet pipe 6 is connected to an external glue pump 91;
[0095] The other end of the glue adding pipe 7 is connected to the injection pipe 921 of an external glue adding device 92. Among them, a valve is also provided on the glue adding pipe 7.
[0096] In the present utility model, the glue adding device 92 includes a glue adding pump and a glue storage barrel. An electromagnetic valve is connected to the glue adding pump, and the electromagnetic valve is signal - connected to the glue level sensor 8.
[0097] In summary, a more specific embodiment of the present utility model is as follows:
[0098] Embodiment 1
[0099] Before using a new type of SE glue bucket device with the above design structure, the operator only needs to install the present utility model at the relevant position of the YJ112 cigarette making machine. After the installation is stable and reliable, the glue supply can be carried out.
[0100] When the glue supply system is working, the control valve 3 is in an open state. Under the suction action of the glue pump 91, the glue in the glue bucket 2 sequentially passes through the control valve 3, the quick connector 4 and the glue outlet pipe 6, and the glue pump 91 presses the glue into the glue spraying nozzle 93 of the nozzle device; the flow rate of the glue pump 91 can be changed by adjusting the control valve 3.
[0101] During the above use process, as time goes by, the glue in the glue bucket 2 gradually decreases. The operator can view the state of the glue in the bucket body 21 in real time through the transparent observation window 25 provided on the glue bucket 2. When the glue in the bucket body 21 is low, the operator holds the handle 24 and opens the bucket cover 23. Then, the operator directly pours the glue into the bucket body 21 until it reaches the quantitative glue level and stops. Finally, the operator covers the bucket cover 23.
[0102] When it is necessary to clean the glue bucket 2, the operator closes the control valve 3 to prevent the residual glue in the glue bucket 2 from flowing out. Then, the operator holds the lifting ear 22 and removes the glue bucket 2 from the glue bucket base 1 to perform the cleaning.
[0103] Embodiment 2
[0104] Before the glue supply system works, the control valve 3 is in an open state, the glue level sensor 8 starts to work, and is connected to the signal system of the external glue adding device 92. The other end of the glue adding pipe 7 is connected to the glue injection pipe 921 of the external glue adding device 92;
[0105] When the glue supply system is working, under the suction action of the glue pump 91, the glue in the glue bucket 2 sequentially passes through the control valve 3, the quick connector 4 and the glue outlet pipe 6, and the glue pump 91 presses the glue into the glue spraying nozzle 93 of the nozzle device; the flow rate of the glue pump 91 can be changed by adjusting the control valve 3.
[0106] During the above-mentioned usage process, as time goes by, the glue liquid in the glue bucket 2 gradually decreases. When the glue level sensor 8 detects that the glue liquid in the barrel body 21 is lower than the preset water level, the glue level sensor 8 immediately sends a signal to trigger the start of the glue adding device 92, so as to automatically supplement the glue liquid. When the glue level sensor 8 senses that the highest water level after adding glue has been reached, the glue level sensor 8 will send a signal to trigger the glue adding device 92 to close, so as to realize the automatic operation of supplementing the glue liquid. This automatic glue injection mode can improve the production speed, reduce the production cycle and downtime, while also reducing the labor cost, improving the production efficiency, and ensuring the consistency and high efficiency of product quality.
[0107] When it is necessary to clean the glue bucket 2, the operator closes the control valve 3 to prevent the residual glue liquid in the glue bucket 2 from flowing out. Then, the operator holds the handle 22 and removes the glue bucket 2 from the glue bucket base 1 to perform the cleaning.
[0108] In the present utility model, the working process of the nozzle device is as follows: When the machine starts, the glue spraying nozzle 93 moves towards the cigarette paper, the spraying needle retracts, and the glue spraying nozzle 93 opens immediately, and the glue liquid is sprayed and smeared on the sealing side edge of the cigarette paper; when the machine stops, the spraying needle moves forward and closes the glue spraying nozzle 93, and the glue spraying nozzle 93 retracts backward, so as to ensure that while the machine is slowly stopping, the cigarette paper receives the remaining glue liquid; the height and distance of the glue spraying nozzle 93 relative to the cigarette paper can both be adjusted, and there are also two forms for the lowering and retracting modes of the entire nozzle device, one is the mobile type, and the other is the rotating type; the rotating type uses a rotary cylinder to realize its lowering and retracting actions, and it is required that the working position of the nozzle device be pre-adjusted before the rotating action is realized. Otherwise, it is possible that when the rotary cylinder drives the nozzle device to lower, the glue spraying nozzle 93 touches the cigarette gun and is damaged. Since the mobile type is safe and reliable, this form is adopted.
[0109] Finally, it should be noted that the above-mentioned are only the preferred embodiments of the present utility model, and it is not a limitation to the present utility model in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution content of the present utility model still belong to the protection scope of the technical solution of the present utility model.
Claims
1. A new type of SE rubber bucket device for YJ112 cigarette making machine, characterized in that, include: A glue barrel base (1), the glue barrel base (1) being arranged on the top of the cigarette making machine (9); A glue barrel (2), the glue barrel (2) is detachably mounted on the top of the glue barrel base (1); A control valve (3), the control valve (3) is connected to the bottom of the glue barrel (2); A quick-connect connector (4), the quick-connect connector (4) is connected to the rubber barrel base (1), and the upper end of the quick-connect connector (4) is connected to the lower end of the control valve (3); A three-way connector (5), the upper end of which is connected to the lower end of the quick-connect connector (4); A rubber outlet pipe (6), the inlet end of the rubber outlet pipe (6) is connected to an outlet end of the three-way joint (5); A rubber adding hose (7) is connected to the other outlet end of the three-way joint (5).
2. A novel SE rubber bucket device for YJ112 cigarette making machine according to claim 1, characterized in that, The invention also comprises a glue level sensor (8), which is arranged on the barrel cover (23) of the glue barrel (2), and is used to sense whether the glue liquid in the glue barrel (2) has reached a preset glue adding water level, wherein the glue level sensor (8) is connected to an external glue adding device (92) by signal.
3. A novel SE glue bucket device for the YJ112 cigarette making machine according to claim 1, characterized in that, The glue barrel base (1) comprises: Support legs (11), the support legs (11) are arranged opposite to each other; A top support (12), the top support (12) is connected to the tops of the two legs (11); A support plate (13) is detachably mounted on one side between the two legs (11) via a locking member.
4. A novel YJ112 cigarette making machine SE glue bucket device according to claim 3, characterized in that, The supporting leg (11) is in a "U"-shaped or "匚"-shaped structure as a whole, and one end of the supporting leg (11) is provided with a plurality of locking holes through the front and back surfaces thereof; The top support (12) is in the form of a rectangular parallelepiped structure with an open top and a hollow interior, and a recessed portion is provided inwardly in the middle of the top support (12) on the side close to the support plate (13); Both ends of the support plate (13) are provided with a plurality of locking threaded holes adapted to the locking holes, wherein a mounting opening for mounting a quick-connect connector (4) is provided through the middle of the support plate (13).
5. A novel YJ112 cigarette making machine SE glue bucket device according to claim 3 or 4, characterized in that, An anti-skid pad is also connected to the bottom of the supporting leg (11).
6. The novel YJ112 cigarette-making machine SE glue bucket device according to claim 1, wherein, The glue barrel (2) comprises: A barrel body (21), wherein two opposite outer sides of the upper portion of the barrel body (21) are connected with lifting ears (22); A barrel cover (23), the barrel cover (23) is clamped above the opening of the barrel body (21); Wherein, a handle (24) is connected to the middle part of the upper part of the barrel cover (23).
7. A novel YJ112 cigarette making machine SE glue bucket device according to claim 6, characterized in that, A transparent observation window (25) is provided on one side of the barrel body (21) along its height direction, and the transparent observation window (25) is provided on the barrel body (21) at one end other than the lifting ear (22).
8. A novel SE glue bucket device for YJ112 cigarette making machine according to claim 6, characterized in that, The barrel body (21) is in the form of a rectangular parallelepiped structure with an open top and a hollow interior. A glue outlet connected to the control valve (3) is provided through one side of the bottom of the barrel body (21). The lifting ear (22) and the lifting handle (24) are both in a "U"-shaped structure as a whole; A connection port for installing a glue level sensor (8) is provided at one end of the top of the barrel cover (23) through the front and back surfaces thereof; The sensing end of the glue level sensor (8) is arranged toward the interior of the barrel (21).
9. A novel SE rubber bucket device for YJ112 cigarette making machine according to claim 1, characterized in that, The lower end of the control valve (3) is clamped to the upper port of the quick-connect connector (4) via a connecting pipe; The quick-insert connector (4) is detachably mounted above the mounting opening of the support plate (13); The upper end of the three-way joint (5) is clamped to the lower port of the quick-connect joint (4).
10. A novel YJ112 cigarette making machine SE rubber bucket device according to claim 1, characterized in that, The outlet end of the glue outlet pipe (6) is connected to an external glue pump; The other end of the glue adding pipe (7) is connected to the glue injection pipe (921) of an external glue adding device (92), and a valve is further provided on the glue adding pipe (7).