Prepressing and shaping device of adjustable military police beret machine
Through the pre-pressure and shaping device of the adjustable military and police beret machine, the cap blank is automatically tightly fitted with the mold, solving the problem of offsetting the wool fabric beret during the pre-forming process, and improving the quality and production efficiency of finished products.
Patent Information
- Application Number
- CN202422545008.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-22
AI Technical Summary
In the prior art, the wool fabric military and police beret cannot ensure that the cap blank is closely fitted with the mold when it is pre-set, resulting in the cap blank being offset during the pre-pressure qualitative process, affecting the quality of the finished product, and low production efficiency.
The pre-pressure and shaping device of the adjustable military and police beret machine is adopted, including a frame, a drive mechanism, an adjustable clamping mechanism and a high-temperature pre-pressure mechanism. By automatically putting the cap blank on the hollow mold and pre-pressure and shaping with steam, it ensures that the cap blank is closely fitted with the mold.
The cap blank does not shift during the pre-pressure and shaping process, ensures the quality of the finished product and improves production efficiency.
Smart Images

Figure CN223125923U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of military and police beret production equipment, and particularly relates to a pre-pressing and shaping device of an adjustable military and police beret machine. Background Art
[0002] Most military and police berets are made of wool fabric. The wool fabric has the characteristics of natural and soft luster, soft hand feeling and rich elasticity. At the same time, the military and police berets made of wool fabric basically have no wrinkles, and even if there are creases after being tightly held, they can recover by themselves. During the production process of military and police berets made of wool fabric, in order to ensure the stability of the finished product shape, pre-shaping is required after the fabric is cut.
[0003] When pre-shaping the existing wool fabric military and police berets, usually workers need to put the hat on the mold and use a steam iron to pre-shape it. Although this method can complete the pre-shaping process of military and police berets, manual operation cannot ensure the tight fit between the beret blank and the mold, resulting in the possible deviation of the beret blank during the pre-shaping process using a steam iron, affecting the shape of the finished product. At the same time, the work intensity is high and the production efficiency is low.
[0004] Therefore, it is very necessary to research a pre-pressing and shaping device of an adjustable military and police beret machine that can automatically fix the beret blank on the mold for pre-pressing and shaping. Summary of the Utility Model
[0005] Aiming at the above deficiencies in the prior art, the utility model provides a pre-pressing and shaping device of an adjustable military and police beret machine to solve the problem that the prior art cannot ensure the tight fit between the beret blank and the mold during pre-shaping, resulting in the deviation of the beret blank during the pre-pressing and shaping process and affecting the quality of the finished product.
[0006] To solve the above technical problems, the utility model adopts the following technical solutions:
[0007] A pre-pressing and shaping device of an adjustable military and police beret machine includes: a frame, a driving mechanism, an adjustable clamping mechanism and a high-temperature pre-pressing mechanism;
[0008] The frame includes a beret blank storage rack and a desktop conveyor belt. The beret blank storage rack is fixedly installed on the frame, and the desktop conveyor belt is installed on the frame and is connected to the beret blank storage rack;
[0009] The driving mechanism includes: a driving mechanism bracket, a lead screw, a driving motor, an optical bar, a first telescopic rod, and a lifting block. The driving mechanism bracket is slidably arranged on the frame. The driving mechanism bracket is connected to the frame through the first telescopic rod. The lead screw is rotatably installed on the driving mechanism bracket. The driving motor and the optical bar are fixedly installed on the driving mechanism bracket. The driving motor is engaged with the lead screw to drive the lead screw to rotate. The lifting block is slidably installed on the optical bar, and the lead screw is engaged with the lifting block;
[0010] The adjustable clamping mechanism is fixedly installed on the lifting block of the driving mechanism. The adjustable clamping mechanism can take out the hat blank from the hat blank storage rack and fix it in the high-temperature pre-pressing mechanism;
[0011] The high-temperature pre-pressing mechanism uses steam to pre-press and shape the hat blank.
[0012] Further, the adjustable clamping mechanism includes: a clamping mechanism bracket. The clamping mechanism bracket is provided with a chute and a middle hole. The chute is evenly arranged around the middle hole, and the chute communicates with the middle hole.
[0013] Furthermore, the adjustable clamping mechanism further includes the second hydraulic rod and the flexible clamping member. The flexible clamping member is slidably arranged in the chute, and the flexible clamping member is connected to the clamping mechanism bracket through the second hydraulic rod.
[0014] Further, a pre-pressing mechanism bracket and a hollow mold. The pre-pressing mechanism bracket is fixedly connected to the frame. The high-temperature pre-pressing mechanism is located on the side of the driving mechanism bracket away from the table conveyor belt to prevent the pre-pressing mechanism bracket from hindering the sliding of the driving mechanism bracket. The hollow mold is fixedly installed on the pre-pressing mechanism bracket.
[0015] Furthermore, steam distribution holes are evenly distributed on the hollow mold.
[0016] Furthermore, the hollow mold is provided with a steam inlet pipe.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The pre-pressing and shaping device of an adjustable military and police beret machine disclosed by the present invention can automatically and tightly fit the hat blank placed with the opening upward in the hat blank storage rack on the hollow mold through the cooperation of the hat blank storage rack, the driving mechanism, the adjustable clamping mechanism, and the high-temperature pre-pressing mechanism. Then, the hollow mold sprays water vapor through the steam distribution holes for pre-pressing and shaping. During the pre-pressing and shaping process, the hat blank will not shift, which can effectively ensure the quality of the finished product.
[0019] 2. The pre-pressing and shaping device of an adjustable military and police beret machine disclosed by the present invention. The adjustable clamping mechanism can adapt to hat blanks of various sizes of military and police berets through the cooperation of the second hydraulic rod and the flexible clamping member. Brief Description of the Drawings
[0020] Figure 1 is a schematic structural view of the present utility model;
[0021] Figure 2 is a schematic structural view of the present utility model;
[0022] Figure 3 is Figure 1 an enlarged schematic structural view of part A in
[0023] The reference numerals involved in the drawings are as follows:
[0024] 1, frame; 11, blank cap storage rack; 12, table conveyor belt; 2, drive mechanism; 21, drive mechanism support; 211, lead screw; 212, drive motor; 213, optical bar; 22, first telescopic rod; 23, lifting block; 3, adjustable clamping mechanism; 31, clamping mechanism support; 311, chute; 32, second hydraulic rod; 33, flexible clamping member; 4, high-temperature pre-pressing mechanism; 41, pre-pressing mechanism support; 42, hollow mold; 421, steam distribution hole; 43, steam inlet pipe. Detailed Description of the Preferred Embodiment
[0025] In order to enable those skilled in the art to better understand the present utility model, the technical solutions of the present utility model will be further described below with reference to the drawings and embodiments.
[0026] In the description of the present application, it should be noted that for the orientation terms, if there are terms such as "center", "horizontal", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation and position relationship are based on the orientation or position relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of the present application.
[0027] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and do not necessarily describe a specific order or sequence.
[0028] Please refer to Figures 1 to 3 As shown in the figure, a pre-pressing and shaping device for an adjustable military and police beret machine includes: a frame 1, a drive mechanism 2 for driving the adjustable clamping mechanism 3 to move forward and backward and up and down, an adjustable clamping mechanism 3 for clamping the blank cap, and a high-temperature pre-pressing mechanism 4 for pre-pressing and shaping the blank cap.
[0029] The frame 1 includes a hat blank storage rack 11 and a desktop conveyor belt 12, wherein the hat blank storage rack 11 is fixedly mounted on the frame 1, and the desktop conveyor belt 12 is mounted on the frame 1, and the desktop conveyor belt 12 is connected to the hat blank storage rack 11. It can be understood that a plurality of hat blanks with openings facing upward are placed in the hat blank storage rack 11, and the desktop conveyor belt 12 can transport the military and police berets that have completed the pre-pressing process to the next workstation.
[0030] The driving mechanism 2 includes: a driving mechanism bracket 21, a lead screw 211, a driving motor 212, an optical rod 213, a first telescopic rod 22 and a lifting block 23. The driving mechanism bracket 21 is slidably arranged on the frame 1. The driving mechanism bracket 21 is connected to the frame 1 through the first telescopic rod 22. The lead screw 211 is rotatably mounted on the driving mechanism bracket 21. The driving motor 212 and the optical rod 213 are fixedly mounted on the driving mechanism bracket 21. The driving motor 212 cooperates with the lead screw 211 to drive the lead screw 211 to rotate. The lifting block 23 is slidably installed on the optical rod 213, and the lead screw 211 cooperates with the lifting block 23. It can be understood that the first telescopic rod 22 can drive the driving mechanism bracket 21 and the lead screw 211, the driving motor 212, the optical rod 213, the lifting block 23 and the adjustable clamping mechanism 3 installed on the driving mechanism bracket 21 to slide back and forth on the frame 1 through telescoping. The driving motor 212 drives the lead screw 211 to rotate by forward and reverse rotation, thereby driving the lifting block 23 and the adjustable clamping mechanism 3 to slide up and down along the optical rod 213.
[0031] The adjustable clamping mechanism 3 is fixedly mounted on the lifting block 23 of the driving mechanism 2, and the adjustable clamping mechanism 3 can take the hat blank out of the hat blank storage rack 11 and fix it in the high-temperature pre-pressing mechanism 4. Specifically, the adjustable clamping mechanism 3 includes: a clamping mechanism bracket 31, and a slide groove 311 and a middle hole 312 are arranged on the clamping mechanism bracket 31, and the slide groove 311 is evenly arranged around the middle hole 312, and the slide groove 311 is connected with the middle hole 312. Specifically, the adjustable clamping mechanism 3 also includes the second hydraulic rod 32 and a flexible clamping member 33. The flexible clamping member 33 is slidably arranged in the slide groove 311. The flexible clamping member 33 is connected to the clamping mechanism bracket 31 through the second hydraulic rod 32. It can be understood that the driving mechanism 2 can move the flexible clamping member 33 of the adjustable clamping mechanism 3 to the opening of the hat blank, and the second hydraulic rod 32 is shortened to clamp the hat blank while stretching the blank in the middle hole 312. Then the driving mechanism 2 drives the adjustable clamping mechanism 3 to put the hat blank on the hollow mold 42 of the high-temperature prepressing mechanism 4.
[0032] The high-temperature pre-pressing mechanism 4 uses steam to pre-press and shape the cap blanks. Specifically, there are a pre-pressing mechanism support 41 and a hollow mold 42. The pre-pressing mechanism support 41 is fixedly connected to the frame 1. The high-temperature pre-pressing mechanism 4 is located on the side of the driving mechanism support 21 away from the table conveyor belt 12 to prevent the pre-pressing mechanism support 41 from obstructing the sliding of the driving mechanism support 21. The hollow mold 42 is fixedly installed on the pre-pressing mechanism support 41. Specifically, steam distribution holes 421 are evenly distributed on the hollow mold 42. Specifically, the hollow mold 42 is provided with a steam inlet pipe 43. It can be understood that after the adjustable clamping mechanism 3 slews the cap blank onto the hollow mold 42, water vapor is filled into the hollow mold 42 through the steam inlet pipe 43. After buffering in the hollow mold 42, the water vapor is evenly ejected through the steam distribution holes 421 to pre-press and shape the blank. After the pre-pressing and shaping are completed, the driving mechanism 2 drives the adjustable clamping mechanism 3 and the cap blank to descend onto the table conveyor belt 12. Then, the second hydraulic rod 32 extends to release the cap blank, and the cap blank falls on the table conveyor belt 12 and is transported to the next station.
[0033] The above are only embodiments of the present invention. Specific structures and common knowledge such as characteristics well known in the art are not described in detail here. Those of ordinary skill in the art know all the common general technical knowledge in the technical field to which the utility model belongs before the application date or the priority date, can know all the prior art in this field, and have the ability to apply conventional experimental means before this date. Those of ordinary skill in the art can, under the inspiration given in this application, combine their own abilities to complete and implement this solution. Some typical well-known structures or well-known methods should not become obstacles for those of ordinary skill in the art to implement this application. It should be noted that for those skilled in the art, without departing from the structure of the present invention, several deformations and improvements can still be made, and these should also be regarded as the protection scope of the present invention, and these will not affect the implementation effect of the present invention and the practicality of the patent.
Claims
1. An adjustable pre-pressing and shaping device for military and police beret machines, characterized in that, Including: a frame (1), a driving mechanism (2), an adjustable clamping mechanism (3) and a high-temperature pre-pressing mechanism (4); The frame (1) includes a blank storage rack (11) and a table conveyor belt (12). The blank storage rack (11) is fixedly installed on the frame (1), and the table conveyor belt (12) is installed on the frame (1). The table conveyor belt (12) is connected to the blank storage rack (11); The driving mechanism (2) includes: a driving mechanism bracket (21), a lead screw (211), a driving motor (212), a smooth rod (213), a first telescopic rod (22) and a lifting block (23). The driving mechanism bracket (21) is slidably arranged on the frame (1). The driving mechanism bracket (21) is connected to the frame (1) through the first telescopic rod (22). The lead screw (211) is rotatably installed on the driving mechanism bracket (21). The driving motor (212) and the smooth rod (213) are fixedly installed on the driving mechanism bracket (21). The driving motor (212) cooperates with the lead screw (211) to drive the lead screw (211) to rotate. The lifting block (23) is slidably installed on the smooth rod (213), and the lead screw (211) cooperates with the lifting block (23); The adjustable clamping mechanism (3) is fixedly installed on the lifting block (23) of the driving mechanism (2). The adjustable clamping mechanism (3) can take out the blank from the blank storage rack (11) and fix it in the high-temperature pre-pressing mechanism (4); The high-temperature pre-pressing mechanism (4) uses steam to pre-press and shape the blank.
2. The pre-pressing and shaping device of an adjustable military and police beret machine according to claim 1, characterized in that: The adjustable clamping mechanism (3) includes: a clamping mechanism bracket (31). A chute (311) and a middle hole (312) are provided on the clamping mechanism bracket (31). The chute (311) is evenly arranged around the middle hole (312), and the chute (311) communicates with the middle hole (312).
3. The pre-pressing and shaping device of an adjustable military and police beret machine according to claim 2, characterized in that: The adjustable clamping mechanism (3) further includes a second hydraulic rod (32) and a flexible clamping member (33). The flexible clamping member (33) is slidably arranged in the chute (311). The flexible clamping member (33) is connected to the clamping mechanism bracket (31) through the second hydraulic rod (32).
4. The pre-pressing and shaping device of an adjustable military and police beret machine according to claim 1, characterized in that: It further includes a pre-pressing mechanism bracket (41) and a hollow mold (42). The pre-pressing mechanism bracket (41) is fixedly connected to the frame (1). The high-temperature pre-pressing mechanism (4) is located on the side of the driving mechanism bracket (21) away from the table conveyor belt (12) to prevent the pre-pressing mechanism bracket (41) from hindering the sliding of the driving mechanism bracket (21). The hollow mold (42) is fixedly installed on the pre-pressing mechanism bracket (41).
5. The pre-pressing and shaping device of an adjustable military and police beret machine according to claim 4, characterized in that: Steam distribution holes (421) are evenly distributed on the hollow mold (42).
6. The pre-pressing and shaping device of an adjustable military and police beret machine according to claim 4, characterized in that: The hollow mold (42) is provided with a steam inlet pipe (43).