Emulsifying and mixing reactor capable of fully stirring

Abstract

The utility model relates to the field of reactors, and discloses an emulsifying and mixing reactor capable of fully stirring. The reaction kettle comprises a kettle body, the left side of the kettle body is provided with a mixing structure, the mixing structure comprises an air pump, the output end of the air pump is fixedly connected with a conveying pipe, the end, away from the air pump, of the conveying pipe is fixedly connected with a connector, and the upper end of the connector is rotationally sealed with a triangular valve; the upper end of the triangular valve is fixedly connected with a middle through pipe, the two sides of the triangular valve are fixedly connected with side conveying pipes, the two sides of the side conveying pipes and the two sides of the middle through pipe are fixedly connected with a plurality of sets of spray heads, and after emulsion is put into the kettle body, an air pump is started to spray compressed air through the multiple sets of spray heads. The emulsified liquid in the kettle body is blown and mixed through the sprayed air; through cooperation of the structure, the mixing efficiency is improved while raw material residues in the kettle body are reduced.

Description

Technical Field

[0001] This application belongs to the technical field of reactors, and specifically relates to an emulsifying mixing reactor with sufficient stirring. Background Art

[0002] Emulsification is a liquid-liquid interfacial phenomenon. Two immiscible liquids, such as oil and water, are separated into two layers in a container. The less dense oil is on the upper layer, and the denser water is on the lower layer. If an appropriate surfactant is added and stirred strongly, the oil is dispersed in the water to form an emulsion. This process is called emulsification. An emulsifier is a type of compound that can form a stable emulsion of a mixed liquid of two or more immiscible components. Emulsifiers are one of the commonly used food additives in food processing and play an important role in food production and food processing. When producing emulsifiers, an emulsifying mixing reactor is usually required.

[0003] After searching the patent document of CN 217614056 U, an emulsifying mixing reactor with sufficient stirring is disclosed, which includes a kettle body. A kettle cover is installed on the top of the kettle body. A stirring motor is installed on the top of the kettle cover through a fixed seat. The stirring motor is in transmission connection with a stirring shaft in the kettle body. A stirring component is installed on the stirring shaft. The stirring component includes a first stirring blade, a second stirring blade, and a third stirring blade. Two upper and lower fixed sleeves are installed on the stirring shaft corresponding to the position below the kettle cover in a threaded manner. The first stirring blade and the second stirring blade are respectively fixed on the two upper and lower fixed sleeves. A movable fixed shaft passes through the bottom of the stirring shaft. The fixed shaft is perpendicular to the stirring shaft. The third stirring blade is evenly installed on the fixed shaft. By setting three groups of stirring blades with different rotation directions, during stirring, each group of stirring blades stirs the liquid near it, and at the same time, it is easier to form an interaction with the adjacent stirring blades, and the liquids are more likely to flow with each other, thereby improving the stirring effect and efficiency.

[0004] However, through the exploration of the inventor, it is found that this technical solution still has at least the following defects:

[0005] However, when stirring the emulsion, the liquid will adhere to the outer ends of the stirring liquid and the stirring rod. When discharging and collecting materials after stirring, due to the relatively dense stirring blades in this device, a large amount of emulsion is likely to remain in the gaps of the stirring blade brackets, which is not convenient for cleaning the stirring blades later.

[0006] Application Content

[0007] The purpose of this application is to provide an emulsifying mixing reactor with sufficient stirring to solve the above-mentioned problems.

[0008] The technical solution adopted by this application is as follows: An emulsifying mixing reactor with sufficient stirring, including a kettle body. A mixing structure is arranged on the left side of the kettle body. The mixing structure includes an air pump. The output end of the air pump is fixedly connected with a conveying pipe. One end of the conveying pipe far away from the air pump is fixedly connected with a connector. The upper end of the connector is rotationally sealed with a triangular valve. The upper end of the triangular valve is fixedly connected with a through pipe. Two side conveying pipes are fixedly connected to both sides of the triangular valve. Multiple groups of nozzles are fixedly connected to both sides of the side conveying pipes and the through pipe.

[0009] By adopting the above technical solution, after the emulsion is put into the interior of the kettle body, start the air pump to spray compressed air through multiple groups of nozzles, and blow and mix the emulsion inside the kettle body through the sprayed air.

[0010] In a preferred embodiment, a hose interface reinforcement ring is fixedly connected at the junction of the conveying pipe and the connector. The lower end of the air pump is fixedly connected with a support plate. The right side of the support plate is fixedly connected with the left side of the kettle body.

[0011] By adopting the above technical solution, the hose interface reinforcement ring can reinforce the connection between the conveying pipe and the connector, and the support plate can support the air pump.

[0012] In a preferred embodiment, an inclined plate is fixedly connected to the inner bottom end of the kettle body. The lower end of the inclined plate is fixedly connected with a discharge pipe, and a solenoid valve is arranged inside the discharge pipe.

[0013] By adopting the above technical solution, the inclined plate facilitates the discharge of the emulsion inside the kettle body.

[0014] In a preferred embodiment, support frames are fixedly connected to both sides of the lower end of the kettle body. A placing plate is fixedly connected to the opposite inner sides of the support frames.

[0015] By adopting the above technical solution, the upper end of the placing plate can place the emulsion receiving device and can assist in supporting the support frames at the same time.

[0016] In a preferred embodiment, a stirring device is arranged at the upper end of the kettle body. An upper opening door is arranged on the upper right side of the kettle body. A handle is fixedly connected to the upper right side of the upper opening door. A liquid inlet pipe is fixedly connected to the upper left side of the kettle body.

[0017] By adopting the above technical solution, the upper opening door is hinged to the upper end of the kettle body, and the upper opening door can be opened by pulling the handle.

[0018] In a preferred embodiment, the stirring device includes a stirring motor. The output end of the stirring motor is fixedly connected with a rotating rod. The lower end of the rotating rod is fixedly connected with a connecting disc. The lower end of the connecting disc is fixedly connected with the upper end of the through pipe.

[0019] By adopting the above technical solution, the stirring motor can drive the connecting plate to rotate, thereby driving the side conveying pipe and the middle-through pipe to rotate.

[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are as follows:

[0021] In this application, the emulsion is put into the interior of the kettle body through the liquid inlet pipe. The air pump is started to transmit compressed air through the conveying pipe to a plurality of spray heads at the outer ends of the middle-through pipe and the side conveying pipe, and the spray heads perform spraying. During spraying, the stirring motor can drive the rotating rod and the connecting plate to rotate, thereby driving the middle-through pipe to rotate, enabling the spray heads to rotate and spray, facilitating the accelerated mixing of the emulsion inside the kettle body. After the mixing is completed, it is discharged externally through the discharge pipe at the lower end of the inclined plate; through the cooperation of the above structures, while reducing the residue of raw materials inside the kettle body, the mixing efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic structural diagram of this application;

[0023] Figure 2 is a schematic internal structure diagram of this application;

[0024] Figure 3 is a schematic structural diagram of the mixing structure in this application.

[0025] Reference numerals in the drawings: 1, kettle body; 2, mixing structure; 201, air pump; 202, conveying pipe; 203, connector; 204, triangular valve; 205, middle-through pipe; 206, side conveying pipe; 207, spray head; 208, hose interface reinforcement ring; 3, liquid inlet pipe; 4, stirring device; 401, stirring motor; 402, rotating rod; 403, connecting plate; 5, upper opening door; 6, support frame; 7, placement plate; 8, handle; 9, inclined plate; 10, support plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are some, but not all, of the embodiments of this application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without making creative efforts fall within the scope of protection of this application.

[0027] Embodiment:

[0028] Refer to Figures 1-3, An emulsifying mixing reactor with sufficient stirring, including a kettle body 1. A mixing structure 2 is arranged on the left side of the kettle body 1. The mixing structure 2 includes an air pump 201. The output end of the air pump 201 is fixedly connected with a delivery pipe 202. One end of the delivery pipe 202 away from the air pump 201 is fixedly connected with a connector 203. The upper end of the connector 203 is rotationally sealed with a triangular valve 204. The upper end of the triangular valve 204 is fixedly connected with a through pipe 205. Both sides of the triangular valve 204 are fixedly connected with side delivery pipes 206. Multiple groups of spray nozzles 207 are fixedly connected to both sides of the side delivery pipes 206 and the through pipe 205. After putting the emulsion into the interior of the kettle body 1, start the air pump 201 to spray compressed air through multiple groups of spray nozzles 207, and blow and mix the emulsion inside the kettle body 1 through the sprayed air.

[0029] Refer to Figures 1-3 , A hose interface reinforcement ring 208 is fixedly connected at the junction of the delivery pipe 202 and the connector 203. The lower end of the air pump 201 is fixedly connected with a support plate 10. The right side of the support plate 10 is fixedly connected with the left side of the kettle body 1. The hose interface reinforcement ring 208 can reinforce the connection between the delivery pipe 202 and the connector 203, and the support plate 10 can support the air pump 201.

[0030] Refer to Figures 1-3 , An inclined plate 9 is fixedly connected to the inner bottom end of the kettle body 1. The lower end of the inclined plate 9 is fixedly connected with a discharge pipe. An electromagnetic valve is arranged inside the discharge pipe. The inclined plate 9 facilitates the discharge of the emulsion inside the kettle body 1.

[0031] Refer to Figures 1-3 , Support frames 6 are fixedly connected to both sides of the lower end of the kettle body 1. A placing plate 7 is fixedly connected to the relative inner sides of the support frames 6. The upper end of the placing plate 7 can place the emulsion receiving device and can assist in supporting the support frames 6 at the same time.

[0032] Refer to Figures 1-3 , A stirring device 4 is arranged at the upper end of the kettle body 1. An upper opening door 5 is arranged on the upper right side of the kettle body 1. A handle 8 is fixedly connected to the upper right side of the upper opening door 5. A liquid inlet pipe 3 is fixedly connected to the upper left side of the kettle body 1. The upper opening door 5 is hinged to the upper end of the kettle body 1. The upper opening door 5 can be opened by pulling the handle 8.

[0033] Refer to Figures 1-3 , The stirring device 4 includes a stirring motor 401. The output end of the stirring motor 401 is fixedly connected with a rotating rod 402. The lower end of the rotating rod 402 is fixedly connected with a connection disk 403. The lower end of the connection disk 403 is fixedly connected with the upper end of the through pipe 205. The stirring motor 401 can drive the connection disk 403 to rotate, thereby driving the side delivery pipes 206 and the through pipe 205 to rotate.

[0034] The implementation principle of an embodiment of an emulsifying and mixing reactor with sufficient stirring in this application is as follows:

[0035] During use, the emulsion is put into the interior of the kettle body 1 through the liquid inlet pipe 3. The air pump 201 is started to transmit compressed air through the delivery pipe 202 to a plurality of spray heads 207 at the outer ends of the middle through pipe 205 and the side delivery pipes 206, and the spray heads 207 perform spraying. When spraying, the stirring motor 401 can drive the rotating rod 402 and the connecting disk 403 to rotate, thereby driving the middle through pipe 205 to rotate, enabling the spray heads 207 to perform rotating spraying, facilitating the accelerated mixing of the emulsion inside the kettle body 1. After the mixing is completed, it is discharged externally through the discharge pipe at the lower end of the inclined plate 9. When cleaning is required, the cleaning water can be poured into the interior of the kettle body 1 through the upper opening door 5, and then the components inside the kettle body 1 are driven to rotate for cleaning by the stirring device 4; through the cooperation of the above structures, while reducing the residue of raw materials inside the kettle body 1, the mixing efficiency is improved.

[0036] The above embodiments are only used to illustrate the technical solutions of this application, rather than to limit it; although this application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of each embodiment of this application.

Claims

1. An emulsifying and mixing reactor with sufficient stirring, comprising a kettle body (1), characterized in that: A mixing structure (2) is provided on the left side of the kettle body (1). The mixing structure (2) includes an air pump (201). The output end of the air pump (201) is fixedly connected to a delivery pipe (202). One end of the delivery pipe (202) away from the air pump (201) is fixedly connected to a connector (203). A triangular valve (204) is rotationally sealed at the upper end of the connector (203). The upper end of the triangular valve (204) is fixedly connected to a through pipe (205). Side delivery pipes (206) are fixedly connected to both sides of the triangular valve (204). Multiple spray nozzles (207) are fixedly connected to both sides of the side delivery pipes (206) and the through pipe (205).

2. The emulsifying mixing reactor with sufficient stirring as described in claim 1, characterized in that: A hose interface reinforcement ring (208) is fixedly connected at the junction of the delivery pipe (202) and the connector (203). The lower end of the air pump (201) is fixedly connected to a support plate (10). The right side of the support plate (10) is fixedly connected to the left side of the kettle body (1).

3. The emulsifying and mixing reactor with sufficient stirring as described in claim 1, wherein: An inclined plate (9) is fixedly connected to the inner bottom end of the kettle body (1). A discharge pipe is fixedly connected to the lower end of the inclined plate (9). An electromagnetic valve is provided inside the discharge pipe.

4. The emulsifying and mixing reactor with sufficient stirring according to claim 1, characterized in that: Support frames (6) are fixedly connected to both sides of the lower end of the kettle body (1). A placement plate (7) is fixedly connected to the opposite inner sides of the support frames (6).

5. The emulsifying and mixing reactor with sufficient stirring as described in claim 1, characterized in that: A stirring device (4) is provided at the upper end of the kettle body (1). An upper opening door (5) is provided on the upper right side of the kettle body (1). A handle (8) is fixedly connected to the upper right side of the upper opening door (5). A liquid inlet pipe (3) is fixedly connected to the upper left side of the kettle body (1).

6. The emulsifying and mixing reactor with sufficient stirring as described in claim 5, characterized in that: The stirring device (4) includes a stirring motor (401). The output end of the stirring motor (401) is fixedly connected to a rotating rod (402). The lower end of the rotating rod (402) is fixedly connected to a connection disk (403). The lower end of the connection disk (403) is fixedly connected to the upper end of the through pipe (205).

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