Automatic gear oil immersion device

By designing an oil-immersion assembly with pads and reinforcement rods, the stability and safety issues of existing gear automatic oil-immersion devices when hanging multiple gears are solved, and a more efficient gear oil-immersion process is achieved.

CN223128444UActive Publication Date: 2025-07-22ZHEJIANG ZHENHUA FORGING GEAR CO LTD
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Patent Information

Application Number
CN202421673413.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-22
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

When the existing gear automatic oil immersion device is suspended by multiple gears, the stability and safety are insufficient, which can easily lead to deformation of the hanger and damage to the gear.

Method used

An oil-immersion assembly including a driving mechanism, a suspension mechanism and a fixing mechanism is designed. By setting up a pad and a reinforcement rod on the hanging rod, the oil-immersion area and overall structural strength of the gear are improved, and deformation of the hanging rod is avoided, and stability is ensured by using an electric telescopic rod and a guide mechanism.

Benefits of technology

It achieves the stability and safety improvement when hanging more gears, avoids deformation of the hanging rod and gear damage, and is easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of gear machining equipment, and particularly relates to an automatic gear oil immersion device which comprises an oil immersion pool and an oil immersion assembly. The oil immersion assembly is arranged on the oil immersion pool; the oil immersion assembly comprises a driving mechanism arranged on the oil immersion pool, a suspension mechanism connected to the driving mechanism and a fixing mechanism arranged on the suspension mechanism. Through the oil immersion assembly, the gear can be placed between the cushion blocks and the cushion rings, the gear is prevented from being attached to the hanging rods while the gear is protected, the oil immersion area of the gear is increased, after the gear is placed, the reinforcing rods are installed on the side faces of the hanging rods, the clamping blocks are inserted into the hanging rods respectively, and therefore the hanging rods are connected in the vertical direction; the overall structural strength is improved, deformation of the hanging rod caused by too many hanging gears is avoided, meanwhile, the reinforcing rod plays a protection role on the side face, the reinforcing rod can be separated from the hanging rod by pulling the handle outwards after machining is completed, and use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing equipment, in particular to an automatic gear oil immersion device. Background Technique

[0002] Gear processing is a technological process of obtaining specific structures and precisions of gears by mechanical methods. Gears are the core transmission components in the movement of automobiles. The quality of their processing will directly affect the vibration noise and reliability of automobile assemblies and even the whole vehicle, and sometimes it will become a key factor restricting the improvement of product level.

[0003] When the existing automatic gear oil immersion device processes gears, it generally uses a hanging rack to place the gears, and then puts them into the oil immersion device. However, in order to increase the processing volume, more gears are often hung on the hanging rack, and the large number of gears will affect the stability of the hanging rack. It will not only make the swing more powerful and prone to damage, but also cause the hanging rack itself to deform. Therefore, we propose an automatic gear oil immersion device, which can have higher stability and safety while hanging more gears. Content of the Utility Model

[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] For this reason, the technical solution adopted by the utility model is as follows:

[0006] An automatic gear oil immersion device, comprising: an oil immersion pool and an oil immersion assembly; the oil immersion assembly is arranged on the oil immersion pool; the oil immersion assembly includes a driving mechanism arranged on the oil immersion pool, a hanging mechanism connected to the driving mechanism, and a fixing mechanism arranged on the hanging mechanism; the hanging mechanism includes an assembly detachably arranged on the driving mechanism, a hanging column hinged to the bottom of the assembly, a hanging rod installed on the hanging column, a cushion ring sleeved on the hanging rod, and a cushion block fixed on the hanging rod and located between the cushion rings.

[0007] The utility model can be further configured in a preferred example as: the driving mechanism includes a guiding mechanism installed on the oil immersion pool, a track machine assembled on the guiding mechanism, and an electric telescopic rod installed at the bottom of the track machine and hinged to the assembly.

[0008] The utility model can be further configured in a preferred example as: the guiding mechanism includes a gantry installed on the oil immersion pool, and a first guide rail and a second guide rail respectively fixed between the gantry and inside the oil immersion pool.

[0009] The utility model can be further configured in a preferred example as: a limiting groove for clamping the hanging column is formed on the second guide rail.

[0010] In a preferred example, the utility model can be further configured as follows: the assembly includes two parts assembled with bolts, and rollers located on the upper and lower sides of the guide rail are installed in the assembly.

[0011] In a preferred example, the utility model can be further configured as follows: the fixing mechanism includes a slot opened at the end of the hanging rod, a block inserted in the slot, a spring embedded in the block, a clamping head connected to the end of the spring and clamped in the slot, a reinforcement rod fixed to the outside of the clamping block, a traction rope connected to the clamping head and passing through the reinforcement rod, and a handle fixed to the end of the traction rope.

[0012] In a preferred example, the utility model can be further configured as follows: the handle is provided with a guide rod inserted into the reinforcement rod.

[0013] The above technical solution of the utility model has the following beneficial technical effects:

[0014] The utility model can place the gears between the gasket rings on the cushion block through the oil immersion component, which can improve the protection of the gears and avoid the gears from fitting the hanging rods, thereby increasing the oil immersion area of the gears. After the gears are placed, reinforcing rods are installed on the sides of the hanging rods, so that the clamping blocks are respectively inserted into each hanging rod, so that the hanging rods are connected up and down, thereby improving the overall structural strength and avoiding deformation of the hanging rods caused by too many hanging gears. At the same time, the reinforcing rods also play a protective role on the sides. After the processing is completed, the reinforcing rods can be separated from the hanging rods by pulling the handle outwards, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a cross-sectional view of the automatic gear oil immersion device of the utility model;

[0016] Figure 2 This is an enlarged view of position A of the automatic gear oil immersion device of the present utility model;

[0017] Figure 3 This is an enlarged view of point B of the automatic gear oil immersion device of the present utility model.

[0018] Reference numerals:

[0019] 100, oil immersion tank; 110, gantry; 120, guide rail 1; 130, guide rail 2; 140, limit slot;

[0020] 200, oil-immersed assembly; 210, assembly part; 211, roller; 220, hanging column; 230, hanging rod; 240, gasket; 250, cushion block; 260, track machine; 270, electric telescopic rod;

[0021] 300. Fixing mechanism; 310. Card slot; 320. Card block; 330. Spring; 340. Card head; 350. Reinforcing rod; 360. Traction rope; 370. Handle; 380. Guide rod. Detailed implementation mode

[0022] To make the purpose, technical solution and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with the specific implementation mode and with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the present utility model and the features in the embodiments can be combined with each other.

[0023] The following describes some embodiments of the present utility model provided with a gear automatic oil immersion device in conjunction with the accompanying drawings.

[0024] Combined with Figures 1 - 3 As shown, a gear automatic oil immersion device provided by the present utility model includes: an oil immersion pool 100 and an oil immersion assembly 200.

[0025] Among them, the oil immersion assembly 200 is arranged on the oil immersion pool 100. The oil immersion assembly 200 includes a driving mechanism arranged on the oil immersion pool 100, a suspension mechanism connected to the driving mechanism, and a fixing mechanism 300 arranged on the suspension mechanism; the suspension mechanism includes an assembly 210 detachably arranged on the driving mechanism, a hanging column 220 hinged to the bottom of the assembly 210, a hanging rod 230 installed on the hanging column 220, a cushion ring 240 sleeved on the hanging rod 230, and a cushion block 250 fixed on the hanging rod 230 and located between the cushion rings 240. Through the oil immersion assembly 200, the gear can be placed between the cushion rings 240 on the cushion block 250, which can improve the protection of the gear while preventing the gear from contacting the hanging rod 230 and increasing the oil immersion area of the gear.

[0026] Specifically, the driving mechanism includes a guiding mechanism installed on the oil immersion pool 100, a track machine 260 assembled on the guiding mechanism, and an electric telescopic rod 270 installed at the bottom of the track machine 260 and hinged to the assembly 210. The guiding mechanism includes a gantry 110 installed on the oil immersion pool 100 and a guide rail 120 and a guide rail 130 respectively fixed between the gantry 110 and inside the oil immersion pool 100. By the track machine 260 walking on the gantry 110, the oil immersion assembly 200 can move along the guide rail 120. There is a recessed part in the middle of the guide rail 120, which can carry the gear into the oil immersion pool 100 for processing, and the guide rail 130 is mainly used to improve the stability of the oil immersion assembly 200.

[0027] Furthermore, a limiting groove 140 for clamping the hanging column 220 is opened on the guide rail 130, which can play a role in limiting the hanging column 220.

[0028] On the other hand, the assembly 210 includes two parts assembled by bolts, and rollers 211 are installed on both the upper and lower sides of the guide rail 120 within the assembly 210, which can facilitate the loading and unloading of the oil immersion assembly 200 and facilitate the subsequent transfer of the gears.

[0029] Among them, the fixing mechanism 300 includes a card slot 310 opened at the end of the hanging rod 230, a card block 320 inserted into the card slot 310, a spring 330 embedded in the card block 320, a card head 340 connected to the end of the spring 330 and clamped in the card slot 310, a reinforcing rod 350 fixed to the outside of the card block 320, a traction rope 360 connected to the card head 340 and passing through the reinforcing rod 350, and a grip 370 fixed to the end of the traction rope 360. After the gears are placed, the reinforcing rod 350 is installed on the side of the hanging rod 230, so that the card blocks 320 are respectively inserted on each hanging rod 230, thus connecting the hanging rods 230 up and down, improving the overall structural strength, avoiding deformation of the hanging rod 230 caused by too many hanging gears, and at the same time, the reinforcing rod 350 also plays a protective role on the side. After processing, pulling the grip 370 outwards can make the reinforcing rod 350 disengage from the hanging rod 230, which is relatively convenient to use.

[0030] Furthermore, a guide rod 380 inserted on the reinforcing rod 350 is provided on the grip 370, which can position the grip 370 to keep the grip 370 horizontally stable, and the oil immersion assembly 200 can also be manually pulled and moved through the grip 370 subsequently, with high practicability.

[0031] The working principle and usage process of the present utility model: First, the gears are sequentially placed on the cushion blocks 250 and located between the cushion rings 240. After the gears are placed, the reinforcing rod 350 is installed on the side of the hanging rod 230. After the card block 320 enters the card slot 310, the card head 340 pops out and is clamped in the card slot 310. In this way, the card blocks 320 are respectively inserted on each hanging rod 230, and then the hanging rods 230 are connected up and down, improving the overall structural strength. After processing, pulling the grip 370 outwards can make the reinforcing rod 350 disengage from the hanging rod 230.

[0032] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.

Claims

1. An automatic gear oil immersion device, characterized in that Comprising: An oil immersion tank (100) and an oil immersion assembly (200); The oil immersion assembly (200) is arranged on the oil immersion tank (100); The oil immersion assembly (200) includes a driving mechanism arranged on the oil immersion tank (100), a suspension mechanism connected to the driving mechanism, and a fixing mechanism (300) arranged on the suspension mechanism; The suspension mechanism includes an assembly part (210) detachably arranged on the driving mechanism, a hanging post (220) hinged to the bottom of the assembly part (210), a hanging rod (230) installed on the hanging post (220), a cushion ring (240) sleeved on the hanging rod (230), and a cushion block (250) fixed on the hanging rod (230) and located between the cushion rings (240).

2. The automatic gear oil immersion device according to claim 1, characterized in that, The driving mechanism includes a guiding mechanism installed on the oil immersion tank (100), a track machine (260) assembled on the guiding mechanism, and an electric telescopic rod (270) installed at the bottom of the track machine (260) and hinged to the assembly part (210).

3. The automatic gear oil immersion device according to claim 2, wherein, The guiding mechanism includes a gantry (110) installed on the oil immersion tank (100), and a first guide rail (120) and a second guide rail (130) respectively fixed between the gantry (110) and inside the oil immersion tank (100).

4. The automatic gear oil immersion device according to claim 3, characterized in that, A limiting groove (140) for clamping the hanging post (220) is formed on the second guide rail (130).

5. The automatic gear oil immersion device according to claim 3, characterized in that The assembly part (210) includes two parts assembled by bolts, and rollers (211) located on both the upper and lower sides of the first guide rail (120) are installed inside the assembly part (210).

6. The automatic gear oil immersion device according to claim 1, characterized in that, The fixing mechanism (300) includes a clamping groove (310) formed at the end of the hanging rod (230), a clamping block (320) inserted into the clamping groove (310), a spring (330) embedded in the clamping block (320), a clamping head (340) connected to the end of the spring (330) and clamped in the clamping groove (310), a reinforcing rod (350) fixed to the outside of the clamping block (320), a traction rope (360) connected to the clamping head (340) and passing through the reinforcing rod (350), and a handle (370) fixed to the end of the traction rope (360).

7. The automatic gear oil immersion device according to claim 6, characterized in that, A guide rod (380) inserted on the reinforcing rod (350) is arranged on the handle (370).