Automatic detection and shape righting tool

Abstract

The utility model belongs to the field of tools, and provides an automatic detection and shape righting tool, which comprises a tool plate provided with a detection area and a shape righting area; the material moving assembly is movably arranged on the tool plate, and the material moving assembly is provided with a material carrying plate capable of sliding between the detection area and the shape correcting area; the supporting piece and the pressing piece are arranged on the material carrying plate, and the pressing piece can movably press the periphery of the product when the supporting piece supports the product to be detected. Compared with the prior art, the tool plate has the advantages that the detection area and the shape righting area are integrated on the same tool plate, and the material carrying plate slides between the detection area and the shape righting area, so that convenience is provided for product transportation, the labor intensity is reduced, and the working efficiency is improved; and meanwhile, the detection head of the detection meter is in a contraction state towards the inside relative to the zero reference, so that the detection head of the detection meter has enough displacement to detect bulges and recesses on the surface of the product, unqualified products are prevented from flowing out, and a guarantee is provided for the quality and the qualified rate of the product.

Description

Technical Field

[0001] The utility model belongs to the field of tooling, and particularly relates to an automatic detection and orthopedic tooling. Background Art

[0002] With the rapid development of technology, people have higher and higher requirements for product quality. Therefore, the detection and orthopedics after product forming are crucial.

[0003] In the prior art, for automatic detection and orthopedics, two toolings are often used to respectively implement the corresponding functions. This way not only makes it easy for the product to be bumped or even damaged when being repeatedly transported between the two toolings, but also increases the labor intensity of the manpower, reducing the overall working efficiency. Moreover, during the detection process of several dial indicators at zero reference, only the positions of the protrusions on the product surface can be detected, and the positions of the depressions on the product cannot be detected, resulting in the outflow of unqualified products after the final detection, thus affecting the product qualification rate. Content of the Utility Model

[0004] Aiming at the above deficiencies existing in the prior art, the technical problem to be solved by the utility model is to provide an automatic detection and orthopedic tooling.

[0005] The technical solution adopted by the utility model to solve its technical problem is to provide an automatic detection and orthopedic tooling, including: a tooling plate configured with a detection area and an orthopedic area;

[0006] A material transfer component movably arranged on the tooling plate, and the material transfer component has a loading plate that can slide between the detection area and the orthopedic area;

[0007] A support member and a pressing member are arranged on the loading plate. When the support member supports the product to be detected, the pressing member can movably press against the periphery of the product to limit the relative movement of the product with respect to the loading plate;

[0008] A detection component is arranged in the detection area and above the loading plate. A plurality of detection gauges are arranged on the detection component, and the detection head of each detection gauge is in a contracted state relative to the zero reference along its inside, so that the detection gauge can detect the protrusions and depressions on the product at the same horizontal height;

[0009] A plurality of first orthopedic blocks and second orthopedic blocks are all arranged vertically in the orthopedic area. The first orthopedic blocks and the second orthopedic blocks movably abut against the top wall and the bottom wall of the product after detection, and the first orthopedic blocks can push the corresponding second orthopedic blocks to contract or extend when extending or contracting.

[0010] In the above-mentioned automated detection and orthopedic tooling, the detection component further includes:

[0011] A position-adjusting cylinder. An installation plate is connected above the tooling plate. The position-adjusting cylinder is arranged on the installation plate, and the output end of the position-adjusting cylinder extends into the detection area.

[0012] A substrate is connected to the output end of the position-adjusting cylinder. A plurality of L-shaped blocks with the same height are arranged at the bottom of the substrate. A plurality of the detection gauges are vertically installed on the L-shaped blocks.

[0013] In the above-mentioned automated detection and orthopedic tooling, the first orthopedic block and the second orthopedic block that are pressed against the same position of the product after detection are linearly arranged.

[0014] In the above-mentioned automated detection and orthopedic tooling, a plurality of guide posts are connected to the top wall of the substrate, and guide sleeves are connected to the installation plate. The guide posts are movably inserted into the guide sleeves to make the detection gauges perpendicular to the surface of the product to be detected during detection.

[0015] In the above-mentioned automated detection and orthopedic tooling, the material transfer component further includes:

[0016] An installation seat and a fixed block are arranged on the tooling plate, and the fixed block is located on both sides of the installation seat.

[0017] A lead screw connected to the output end of the motor. The lead screw is movably arranged on the installation seat. An extension plate is arranged at the end of the material-carrying plate, and a movable block is installed on the extension plate. The movable block is movably sleeved on the lead screw, so that when the motor drives, it can drive the material-carrying plate to slide between the detection area and the orthopedic area.

[0018] A guide rail and a guide block. The guide rail is arranged on the top wall of the fixed block, and the guide block is connected to the bottom of the material-carrying plate, and the guide block is movably clamped on the guide rail.

[0019] In the above-mentioned automated detection and orthopedic tooling, a first driving member is arranged on the bottom wall of the installation plate, and a second driving member is arranged on the tooling plate. The driving end of the first driving member is connected to the first orthopedic block, and the driving end of the second driving member is connected to the second orthopedic block.

[0020] In the above-mentioned automated detection and orthopedic tooling, the support member includes a fixed seat and a support block. The fixed seat is detachably connected to the material-carrying plate, and the support block is connected to the fixed seat and is used to support the product to be detected to reduce the contact area between the fixed seat and the product to be detected.

[0021] In the above-mentioned automated detection and orthopedic tooling, the pressing member includes:

[0022] A base, detachably connected to the loading plate and close to the fixed seat, and an installation block is connected to the base;

[0023] A pulling wrench and a rotating plate, hinged to the installation block. A pressing block is connected to the end of the rotating plate. A connecting plate is hinged to the pulling wrench, and the end of the connecting plate is movably hinged to the rotating plate, so that when the pulling wrench rotates, it can drive the pressing block to approach or move away from the product.

[0024] In the above-mentioned automated detection and orthopedic tooling, the following are also provided on the loading plate:

[0025] A positioning seat, detachably connected to the loading plate; an installation hole is provided in the positioning seat, and a fixed sleeve is connected in the installation hole;

[0026] A movable rod, movably sleeved in the fixed sleeve, and the movable rod can movably abut against the side wall of the product to be detected along the axial direction of the fixed sleeve;

[0027] An elastic member, sleeved on the movable rod. A raised block is formed on the movable rod along its radial direction. One end of the elastic member abuts against the raised block, and the other end abuts against the fixed sleeve.

[0028] Compared with the prior art, the present utility model has the following beneficial effects:

[0029] (1) The automated detection and orthopedic tooling of the present utility model integrates the detection area and the orthopedic area on the same tooling plate. At the same time, by using the free sliding of the loading plate between the two, it provides convenience for the transportation of the product, greatly reduces the labor intensity, and improves the work efficiency; at the same time, the detection head of the detection table is in a retracted state relative to the zero reference towards its interior, so that there is enough displacement for the detection head of the detection table to detect the protrusions and depressions on the product surface, thereby avoiding the outflow of unqualified products and providing guarantee for the quality and qualification rate of the product.

[0030] (2) By using the cooperation between the elastic member and the raised block, when the product to be detected is placed on the support block, the movable rod can movably abut against the side wall of the product, playing a certain limiting and buffering effect. Description of the Drawings

[0031] Figure 1 is the three-dimensional view of the present application;

[0032] Figure 2 is the installation structure schematic diagram of the material transfer component;

[0033] Figure 3It is a schematic diagram of the installation structure of the detection component, the support component, and the pressing component;

[0034] Figure 4 It is a three-dimensional view of the support component;

[0035] Figure 5 It is a schematic diagram of the installation structure among the movable rod, the elastic component, and the positioning seat.

[0036] In the figure, 1 is the tooling plate; 10 is the detection area; 11 is the orthopedic area; 12 is the first driving component; 13 is the mounting plate; 130 is the guide sleeve; 14 is the second driving component;

[0037] 2 is the material transfer component; 20 is the material loading plate; 200 is the extension plate; 201 is the movable block; 21 is the mounting seat; 22 is the fixed block; 23 is the lead screw; 24 is the guide rail; 25 is the guide block;

[0038] 3 is the support component; 30 is the fixed seat; 31 is the support block;

[0039] 4 is the pressing component; 40 is the base; 41 is the mounting block; 42 is the pulling wrench; 420 is the connecting plate; 43 is the rotating plate; 430 is the pressing block;

[0040] 5 is the detection component; 50 is the detection table; 51 is the position adjustment cylinder; 52 is the base plate; 520 is the guide post; 53 is the L-shaped block;

[0041] 60 is the first orthopedic block; 61 is the second orthopedic block;

[0042] 70 is the positioning seat; 700 is the mounting hole; 71 is the fixed sleeve; 72 is the movable rod; 720 is the raised block; 73 is the elastic component. Detailed implementation manners

[0043] The following are specific embodiments of the present invention and in combination with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.

[0044] Such as Figures 1 to 5As shown in the figure, a kind of automatic detection and orthopedic tooling of the utility model includes: a tooling plate 1, which is configured with a detection area 10 and an orthopedic area 11; a material transfer component 2, which is movably arranged on the tooling plate 1, and the material transfer component 2 has a loading plate 20 that can slide between the detection area 10 and the orthopedic area 11; a support member 3 and a pressing member 4, which are arranged on the loading plate 20, and the pressing member 4 can be movably pressed against the periphery of the product when the support member 3 supports the product to be detected, so as to limit the relative movement of the product with respect to the loading plate 20; a detection component 5, which is arranged in the detection area 10 and above the loading plate 20, and a plurality of detection gauges 50 are arranged on the detection component 5, and the detection heads of each detection gauge 50 are in a contracted state along their internal parts relative to the zero reference, so that the detection gauges 50 can detect the protrusions and depressions on the product at the same horizontal height; a plurality of first orthopedic blocks 60 and second orthopedic blocks 61, which are all arranged vertically in the orthopedic area 11, the first orthopedic blocks 60 and the second orthopedic blocks 61 are movably abutted against the top wall and the bottom wall of the product after detection, and the first orthopedic blocks 60 can push the corresponding second orthopedic blocks 61 to contract or extend when extending or contracting.

[0045] In this embodiment, as Figure 1 shown, integrating the detection area 10 and the orthopedic area 11 on the same tooling plate 1 not only reduces the use of parts and lowers the manufacturing cost, but also enables the loading plate 20 to freely slide between the detection area 10 and the orthopedic area 11, providing convenience for the handling of the product between the two areas, greatly reducing the manual labor intensity and improving the work efficiency; in addition, it is worth noting that the detection gauge 50 in this solution is preferably a dial indicator. In the prior art, the detection head of the dial indicator often lies at the zero reference position, while in this solution, the detection head of the dial indicator is in a contracted state along its internal part relative to the zero reference, that is to say, the reference of this dial indicator detection head is closer to the Figure 1 position above. For this reason, during the detection process of the product to be detected, the detection head of the detection gauge 50 has enough extension amount to detect the sunken part of the product, thereby effectively avoiding the outflow of unqualified products and providing guarantee for the quality and qualification rate of the product.

[0046] Furthermore, in this solution, the first orthopedic blocks 60 and the second orthopedic blocks 61 that abut against the same position of the product after detection are linearly arranged, as Figure 1As shown, when the detected product is transferred by the material carrier plate 20 into the orthopedic area 11, the detected product can be placed manually or by a manipulator between the first orthopedic block 60 and the second orthopedic block 61 at this time. According to the detection result of the product by the detection table 50 in the detection area 10, by using the cooperation of the first orthopedic block 60 and the second orthopedic block 61 that relatively extend or contract at different positions (that is, when the first orthopedic block 60 contracts, the second orthopedic block 61 extends to change the shape of the product surface, and vice versa. The working principle is the same and will not be elaborated here), it is ensured that the shape of the orthopedic product can meet the usage requirements of customers after being detected again by the detection table 50 in the detection area 10.

[0047] Preferably, in this solution, a first driving member 12 is provided on the bottom wall of the mounting plate 13, and a second driving member 14 is provided on the tooling plate 1. The driving end of the first driving member 12 is connected to the first orthopedic block 60, and the driving end of the second driving member 14 is connected to the second orthopedic block 61 to realize the orthopedic process of the above-mentioned first orthopedic block 60 and the second orthopedic block 61 contracting or extending towards each other. It should be noted that the first driving member 12 and the second driving member 14 in this solution can be replaced by other driving devices such as hydraulic driving and cylinder driving.

[0048] The detection assembly 5 further includes: an adjustment cylinder 51. An installation plate 13 is connected above the tooling plate 1, the adjustment cylinder 51 is arranged on the installation plate 13, and the output end of the adjustment cylinder 51 extends into the detection area 10; a substrate 52, connected to the output end of the adjustment cylinder 51, and a plurality of equal-height L-shaped blocks 53 are arranged at the bottom of the substrate 52, and a plurality of detection tables 50 are installed on the L-shaped blocks 53 in the vertical direction.

[0049] As Figures 1 to 3 shown, when the product to be detected is accurately placed on the support member 3 and firmly pressed by the pressing member 4, at this time, the adjustment cylinder 51 can drive the installation plate 13 to drive a plurality of detection tables 50 to approach the top wall of the product. It should be noted that the plurality of detection tables 50 installed on the L-shaped blocks 53 are at the same horizontal height. Therefore, after approaching the product, the amount of extension or contraction of the detection heads of each detection table 50 can be observed to judge whether the detection position of the product is concave or convex, so as to stably orthopedize this part by the subsequent first orthopedic block 60 and the second orthopedic block 61, ensuring that the orthopedic product can meet the usage requirements of customers.

[0050] Preferably, a plurality of guide posts 520 are further connected to the top wall of the substrate 52, and guide sleeves 130 are connected to the installation plate 13, so that the above-mentioned adjustment cylinder 51 drives the installation plate 13 along Figure 3When moving reciprocally in the vertical direction, it can be inserted into the guide sleeve 130 through the guide post 520 in a movable manner, so as to guide and limit the movement of the inspection gauge 50, ensuring that the inspection gauge 50 is perpendicular to the surface of the product to be inspected during inspection, effectively avoiding the inclination phenomenon during the reciprocating movement of the mounting plate 13 and affecting the accuracy and stability of the inspection gauge 50 when inspecting the product.

[0051] The material transfer assembly 2 further includes: a mounting seat 21 and fixing blocks 22, which are arranged on the tooling plate 1, and the fixing blocks 22 are located on both sides of the mounting seat 21; a lead screw 23 connected to the output end of the motor, the lead screw 23 is movably arranged on the mounting seat 21, an extension plate 200 is arranged at the end of the material carrying plate 20, a movable block 201 is mounted on the extension plate 200, and the movable block 201 is movably sleeved on the lead screw 23, so that when the motor is driven, the material carrying plate 20 can be driven to slide between the inspection area 10 and the straightening area 11; a guide rail 24 and a guide block 25, the guide rail 24 is arranged on the top wall of the fixing block 22, the guide block 25 is connected to the bottom of the material carrying plate 20, and the guide block 25 is movably clamped on the guide rail 24.

[0052] In order to realize the free movement of the material carrying plate 20 between the inspection area 10 and the straightening area 11, a lead screw 23 is arranged on the mounting seat 21 in this solution. When the motor starts to drive the lead screw 23 to rotate, the movable block 201 can be driven to reciprocate along the length direction of the lead screw 23, as Figure 2 shown, the extension plate 200 is connected to the end of the material carrying plate 20 away from the straightening area 11. In this way, when the movable block 201 moves to the end of the lead screw 23, the material carrying plate 20 can stably bring the product into the straightening area 11, improving the stability. At the same time, during the reciprocating sliding of the material carrying plate 20, it can rely on the cooperation of the movable clamping of the guide rail 24 and the guide block 25 to play a certain guiding and limiting effect, further ensuring the smoothness and stability of the product when sliding between the inspection area 10 and the straightening area 11.

[0053] The support member 3 includes a fixed seat 30 and a support block 31. The fixed seat 30 is detachably connected to the material carrying plate 20, and the support block 31 is connected to the fixed seat 30 and is used to support the product to be inspected, so as to reduce the contact area between the fixed seat 30 and the product to be inspected.

[0054] As Figure 3 And Figure 4As shown in the figure, several fixing seats 30 in this solution are distributed at the periphery of the bottom wall of the product to be detected. The stable support of the product to be detected can be realized by relying on the support blocks 31. It should be noted that the support blocks 31 are detachably connected to the fixing seats 30, so that the support blocks 31 can be disassembled and replaced in time when damaged, which provides guarantee for the stability when supporting the product to be detected. At the same time, the contact area between the support block 31 and the product is reduced compared with the fixing seat 30. On the basis of ensuring stable support, it effectively avoids the scratch of the product caused by the large contact area between the two.

[0055] The pressing member 4 includes: a base 40, which is detachably connected to the loading plate 20 and close to the fixing seat 30, and an installation block 41 is connected to the base 40; a pulling wrench 42 and a rotating plate 43, which are hinged to the installation block 41. A pressing block 430 is connected to the end of the rotating plate 43. A connecting plate 420 is hinged to the pulling wrench 42, and the end of the connecting plate 420 is movably hinged to the rotating plate 43, so that when the pulling wrench 42 rotates, it can drive the pressing block 430 to approach or move away from the product.

[0056] Similarly, continue to refer to Figure 3 , when the product to be detected is placed on the above-mentioned support block 31, the worker can rotate the pulling wrench 42, and then drive the rotating plate 43 to rotate relative to the base 40 through the connecting plate 420, and then drive the pressing block 430 to approach or move away from the top wall of the product during the rotation process. While avoiding the phenomenon of collision damage caused by the position interference between the product to be detected and the pressing block 430 when placed, it also ensures that the product to be detected maintains a stable posture during the detection process by the detection table 50.

[0057] The loading plate 20 is also provided with: a positioning seat 70, which is detachably connected to the loading plate 20; an installation hole 700 is arranged in the positioning seat 70, and a fixing sleeve 71 is connected in the installation hole 700; a movable rod 72, which is movably sleeved in the fixing sleeve 71, and the movable rod 72 can movably abut against the side wall of the product to be detected along the axial direction of the fixing sleeve 71; an elastic member 73, which is sleeved on the movable rod 72. A convex block 720 is formed on the movable rod 72 along its radial direction. One end of the elastic member 73 abuts against the convex block 720, and the other end abuts against the fixing sleeve 71.

[0058] As Figure 3 And Figure 5As shown, during the process of placing the product to be detected on the support block 31, to ensure the accuracy of the placement position of the product to be detected, in this solution, the end of the movable rod 72 can be in movable contact with the side wall of the product. Under the elastic deformation of the elastic member 73, the product to be detected can be quickly adjusted to the required detection position. That is to say, the displacement generated by the elastic deformation of the elastic member 73 by the movable rod 72 can buffer the movement of the product to be detected, avoiding the collision damage between the product and the components due to a large displacement during the adjustment process.

[0059] It should be noted that the elastic member 73 in this solution can be replaced by other elastic devices such as a compression spring or a return spring.

[0060] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0061] In addition, in the present invention, descriptions such as "first", "second", and "one" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0062] In the present invention, unless otherwise clearly specified and limited, terms such as "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0063] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.

Claims

1. An automated detection and orthopedic tooling, characterized in that, Including: A tooling plate configured with a detection area and an orthopedic area; A material transfer assembly movably arranged on the tooling plate, the material transfer assembly having a loading plate that can slide between the detection area and the orthopedic area; A support member and a pressing member arranged on the loading plate, the pressing member can actively press against the periphery of the product when the support member supports the product to be detected, so as to limit the relative movement of the product with respect to the loading plate; A detection assembly arranged in the detection area and above the loading plate, several detection gauges are arranged on the detection assembly, and the detection heads of each detection gauge are in a contracted state along its interior relative to the zero reference, so that the detection gauges can detect the protrusions and depressions on the product at the same horizontal height; Several first orthopedic blocks and second orthopedic blocks arranged vertically in the orthopedic area, the first orthopedic block and the second orthopedic block actively abut against the top wall and the bottom wall of the product after detection, and the first orthopedic block can push the corresponding second orthopedic block to contract or extend when it extends or contracts.

2. The automated detection and orthopedic tooling according to claim 1, wherein The detection assembly further includes: An adjustment cylinder, an installation plate is connected above the tooling plate, the adjustment cylinder is arranged on the installation plate, and the output end of the adjustment cylinder extends into the detection area; A substrate connected to the output end of the adjustment cylinder, several equal-height L-shaped blocks are arranged at the bottom of the substrate, and several detection gauges are installed on the L-shaped blocks along the vertical direction.

3. An automated detection and orthopedic tooling according to claim 1, characterized in that, The first orthopedic block and the second orthopedic block that abut against the same position of the product after detection are linearly arranged.

4. The automated detection and orthopedic tooling according to claim 2, characterized in that, Several guide posts are connected to the top wall of the substrate, and guide sleeves are connected to the installation plate, and the guide posts are movably inserted into the guide sleeves, so that the detection gauges are perpendicular to the surface of the product to be detected during detection.

5. An automated detection and orthopedic tooling according to claim 1, characterized in that, The material transfer assembly further includes: An installation seat and a fixed block arranged on the tooling plate, the fixed block is located on both sides of the installation seat; A lead screw connected to the output end of the motor, the lead screw is movably arranged on the installation seat, an extension plate is arranged at the end of the loading plate, and a movable block is installed on the extension plate, and the movable block is movably sleeved on the lead screw, so that the motor can drive the loading plate to slide between the detection area and the orthopedic area when driving; A guide rail and a guide block, the guide rail is arranged on the top wall of the fixed block, the guide block is connected to the bottom of the loading plate, and the guide block is movably clamped on the guide rail.

6. An automated detection and orthopedic tooling according to claim 2, characterized in that, A first driving member is arranged on the bottom wall of the installation plate, a second driving member is arranged on the tooling plate, the driving end of the first driving member is connected to the first orthopedic block, and the driving end of the second driving member is connected to the second orthopedic block.

7. An automated detection and orthopedic tooling according to claim 1, characterized in that, The support member includes a fixed seat and a support block, the fixed seat is detachably connected to the loading plate, and the support block is connected to the fixed seat and is used to support the product to be detected to reduce the contact area between the fixed seat and the product to be detected.

8. An automated detection and orthopedic tooling according to claim 7, characterized in that, The pressing member includes: A base detachably connected to the loading plate and close to the fixed seat, and an installation block is connected to the base; The pulling wrench and the rotating plate are hinged to the mounting block. A pressing block is connected to the end of the rotating plate. A connecting plate is hinged to the pulling wrench, and the end of the connecting plate is movably hinged to the rotating plate, so that when the pulling wrench rotates, it can drive the pressing block to approach or move away from the product.

9. An automated detection and orthopedic tooling according to claim 1, characterized in that, The following are also provided on the loading plate: A positioning seat, detachably connected to the loading plate; an installation hole is provided in the positioning seat, and a fixing sleeve is connected in the installation hole; A movable rod, which is movably sleeved in the fixing sleeve, and the movable rod can movably abut against the side wall of the product to be detected along the axial direction of the fixing sleeve; An elastic member, sleeved on the movable rod. A raised block is formed on the movable rod in its radial direction. One end of the elastic member abuts against the raised block, and the other end abuts against the fixing sleeve.

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