Consistent shaping mechanism for extruded aluminum profiles

Abstract

The utility model relates to the technical field of shaping mechanisms, in particular to a consistent shaping mechanism for extruded aluminum profiles, which comprises a shaping mechanism body and a support plate, the top end of the shaping mechanism body is fixedly connected with the support plate, the inner side of the support plate is rotatably connected with a rotating roller, and the top end of the shaping mechanism body is fixedly connected with a shaping assembly. An auxiliary assembly is installed on the inner side of the shaping assembly, a groove aluminum profile is arranged in the auxiliary assembly, the shaping assembly comprises an adjusting support, a servo motor is fixedly connected to the top end of the adjusting support, a square sliding groove is formed in the inner side of the adjusting support, and a square sliding moving plate is slidably connected to the inner side of the square sliding groove. The groove aluminum profile shaping device has the advantages that the groove aluminum profile shaping device can prevent the groove aluminum profile from being subjected to pressure of the shaping rotating rollers, the change of the internal structure and the shape of the groove aluminum profile can be prevented, and the phenomenon that the groove aluminum profile is damaged during shaping can be guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of plastic forming mechanisms, in particular to a consistency plastic forming mechanism for extruded aluminum profiles. Background Art

[0002] The consistency plastic forming mechanism for extruded aluminum profiles generally refers to various plastic forming devices and methods used to ensure the dimensional and shape consistency of aluminum profiles after extrusion. The purpose of these mechanisms is to correct various defects that may occur during the extrusion process of profiles, such as twisting, bending, and non-compliance with flatness requirements, to ensure that the aluminum profiles meet specific quality standards.

[0003] When shaping grooved aluminum profiles, if only flattened by a shaft rod, when the surface of the grooved aluminum profile bulges, the pressure on the bulging part of the surface of the grooved aluminum profile will increase when encountering the pressure of the flattened shaft rod, which will damage the internal structure of the grooved aluminum profile and thus affect the processing quality of the grooved aluminum profile. Therefore, a consistency plastic forming mechanism for extruded aluminum profiles is proposed to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a consistency plastic forming mechanism for extruded aluminum profiles to solve the problem that when shaping grooved aluminum profiles, if only flattened by a shaft rod, when the surface of the grooved aluminum profile bulges, the pressure on the bulging part of the surface of the grooved aluminum profile will increase when encountering the pressure of the flattened shaft rod, which will damage the internal structure of the grooved aluminum profile and thus affect the processing quality of the grooved aluminum profile.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A consistency shaping mechanism for extruded aluminum profiles, including a shaping mechanism body and a support plate. The top of the shaping mechanism body is fixedly connected with a support plate. A rotating roller is rotatably connected inside the support plate. The top of the shaping mechanism body is fixedly connected with a shaping component. An auxiliary component is installed inside the shaping component. A grooved aluminum profile is arranged inside the auxiliary component. The shaping component includes an adjusting bracket. The top of the adjusting bracket is fixedly connected with a servo motor. A square sliding groove is opened inside the adjusting bracket. A square sliding moving plate is slidably connected inside the square sliding groove. A column sliding rod is fixedly connected inside the square sliding groove opened in the adjusting bracket. One side of the square sliding moving plate is fixedly connected with a connecting arm. A shaping rotating roller is rotatably connected inside the connecting arm. The end of the main shaft of the servo motor is fixedly connected with a double-threaded rotating rod. The auxiliary component includes a connecting concave plate. An embedding groove is opened inside the connecting concave plate. An internal threaded plate is fixedly connected inside the embedding groove opened in the connecting concave plate through a fixing bolt. A load-bearing block is fixedly connected to one side of the internal threaded plate. One side of the connecting concave plate is fixedly connected with one side of the square sliding moving plate. The bottom end of the adjusting bracket is fixedly connected with the top end of the shaping mechanism body.

[0007] As a further optimized content of the present utility model, wherein: the number of the support plates is several groups. A rotating hole is opened inside one end of the support plate. The support plates are fixedly connected to the left end and the right end of the shaping mechanism body. The outer side of the rotating roller is in contact with the bottom end of the grooved aluminum profile.

[0008] As a further optimized content of the present utility model, wherein: a through hole is opened inside the adjusting bracket close to the servo motor. The main shaft of the servo motor is installed inside the through hole of the adjusting bracket. The upper end of the double-threaded rotating rod is rotatably connected with the inside of the adjusting bracket. The lower end of the double-threaded rotating rod is rotatably connected with the upper end of the shaping mechanism body.

[0009] As a further optimized content of the present utility model, wherein: the shape of the opened square sliding groove is a rectangular body. The square sliding groove is opened inside the left end and the right end of the adjusting bracket. The shape of the column sliding rod is a cylinder. One end of the column sliding rod is fixedly connected with the top end of the shaping mechanism body.

[0010] As a further optimized content of the present utility model, wherein: the shape of the square sliding moving plate is a rectangular body. Ear seats are installed on both the left side and the right side of the square sliding moving plate. A straight hole is opened in the ear seat at the left end of the square sliding moving plate. The square sliding moving plate is slidably connected with the outer side of the column sliding rod through the ear seat at the left end. A threaded hole is opened in the ear seat at the right end of the square sliding moving plate. The square sliding moving plate is helically connected with the double-threaded rotating rod through the ear seat at the right end.

[0011] As a further optimized content of the present utility model, specifically: the connecting arms are fixedly connected to the left end and the right end of the square sliding plate, a rotating hole is formed inside the connecting arms, the number of the shaping rollers is two, and the top end and the bottom end of the groove aluminum profile are closely attached to the outside of the shaping rollers.

[0012] As a further optimized content of the present utility model, specifically: the embedding groove is formed in a rectangular shape, a plurality of threaded holes are formed inside the connecting concave plate close to the embedding groove, the inner threaded plate is in a rectangular shape, the rear view shape of the load-bearing block is the same as the rear view shape of the groove inside the groove aluminum profile, the front end of the load-bearing block is in a slope structure, and the outside of the load-bearing block is fitted with the inside of the groove of the groove aluminum profile.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] In the present utility model, through the arranged shaping assembly and auxiliary assembly, when shaping the groove aluminum profile, the device can prevent the internal structure and shape of the groove aluminum profile from changing due to the pressure of the shaping rollers on the groove aluminum profile, ensuring that the groove aluminum profile will not be damaged during shaping and improving the shaping quality of the groove aluminum profile. Description of the Drawings

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a schematic diagram of the structure of the shaping assembly of the present utility model;

[0017] Figure 3 is a schematic diagram of the structure of the auxiliary assembly of the present utility model;

[0018] Figure 4 is of the present utility model Figure 3 schematic diagram of the structure at position A.

[0019] In the figure: 1, shaping mechanism body; 2, support plate; 3, roller;

[0020] 4, shaping assembly; 41, adjusting bracket; 42, servo motor; 43, square sliding groove; 44, square sliding plate; 45, column sliding rod; 46, connecting arm; 47, shaping roller; 48, double-threaded rotating rod;

[0021] 5, auxiliary assembly; 51, connecting concave plate; 52, embedding groove; 53, inner threaded plate; 54, fixing bolt; 55, load-bearing block;

[0022] 6, groove aluminum profile. Detailed Embodiment

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] It should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless otherwise clearly specified in the context, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0025] Please refer to Figures 1-4 , the present utility model provides a technical solution:

[0026] A consistency shaping mechanism for extruded aluminum profiles, including a shaping mechanism body 1 and a support plate 2. The top of the shaping mechanism body 1 is fixedly connected to the support plate 2. A rotating roller 3 is rotatably connected inside the support plate 2. The top of the shaping mechanism body 1 is fixedly connected to a shaping component 4. An auxiliary component 5 is installed inside the shaping component 4. A grooved aluminum profile 6 is installed inside the auxiliary component 5. The shaping component 4 includes an adjustment bracket 41. The top of the adjustment bracket 41 is fixedly connected to a servo motor 42. A square sliding groove 43 is opened inside the adjustment bracket 41. A square sliding moving plate 44 is slidably connected inside the square sliding groove 43. A column sliding rod 45 is fixedly connected inside the square sliding groove 43 opened by the adjustment bracket 41. A connecting arm 46 is fixedly connected to one side of the square sliding moving plate 44. A shaping rotating roller 47 is rotatably connected inside the connecting arm 46. The end of the main shaft of the servo motor 42 is fixedly connected to a double-threaded rotating rod 48. The auxiliary component 5 includes a connecting concave plate 51. An embedding groove 52 is opened inside the connecting concave plate 51. An internal thread plate 53 is fixedly connected inside the embedding groove 52 opened by the connecting concave plate 51 through a fixing bolt 54. A load-bearing block 55 is fixedly connected to one side of the internal thread plate 53. One side of the connecting concave plate 51 is fixedly connected to one side of the square sliding moving plate 44. The bottom end of the adjustment bracket 41 is fixedly connected to the top of the shaping mechanism body 1.

[0027] As a further implementation of this solution, the number of the support plates 2 is several groups. A rotating hole is opened inside one end of the support plate 2. The support plate 2 is fixedly connected to the left end and the right end of the shaping mechanism body 1. The outer side of the rotating roller 3 is in contact with the bottom end of the grooved aluminum profile 6. The rotating roller 3 plays a role in supporting the grooved aluminum profile 6 and at the same time facilitates the movement of the grooved aluminum profile 6.

[0028] As a further implementation of this solution, a through hole is provided inside the adjusting bracket 41 near the servo motor 42. The main shaft of the servo motor 42 is installed inside the through hole of the adjusting bracket 41. The upper end of the double-threaded rotating rod 48 is rotatably connected to the inner side of the adjusting bracket 41, and the lower end of the double-threaded rotating rod 48 is rotatably connected to the upper end of the shaping mechanism body 1. The shape of the square sliding groove 43 is a rectangular body, and the square sliding groove 43 is provided inside the left end and the right end of the adjusting bracket 41. The shape of the columnar sliding rod 45 is a cylinder. One end of the columnar sliding rod 45 is fixedly connected to the top end of the shaping mechanism body 1. The shape of the square sliding moving plate 44 is a rectangular body. Ear seats are installed on both the left side and the right side of the square sliding moving plate 44. A straight hole is provided in the ear seat at the left end of the square sliding moving plate 44. The square sliding moving plate 44 is slidably connected to the outer side of the columnar sliding rod 45 through the ear seat at the left end. A threaded hole is provided in the ear seat at the right end of the square sliding moving plate 44. The square sliding moving plate 44 is helically connected to the double-threaded rotating rod 48 through the ear seat at the right end, which can adjust the positions of the two load-bearing blocks 55 according to the model of the grooved aluminum profile 6, so as to adapt to the size of the grooved aluminum profile 6 and facilitate the insertion and sliding of the load-bearing blocks 55 into the groove inside the grooved aluminum profile 6;

[0029] As a further implementation of this solution, the connecting arms 46 are fixedly connected to the left end and the right end of the square sliding moving plate 44. Rotating holes are provided inside the connecting arms 46. The number of shaping rollers 47 is two. The outer sides of the shaping rollers 47 are closely attached to the top and bottom of the grooved aluminum profile 6, achieving the effect of simultaneously shaping the upper and lower ends of the grooved aluminum profile 6 and improving the shaping efficiency of the grooved aluminum profile 6;

[0030] As a further implementation of this solution, the shape of the embedded groove 52 is a rectangular body. A number of threaded holes are provided inside the connecting concave plate 51 near the embedded groove 52. The shape of the internal threaded plate 53 is a rectangular body. The rear view shape of the load-bearing block 55 is the same as the rear view shape of the groove inside the grooved aluminum profile 6. The front end of the load-bearing block 55 is a slope structure. The outer side of the load-bearing block 55 is fitted to the inside of the groove of the grooved aluminum profile 6, preventing the internal structure of the grooved aluminum profile 6 from changing during the extrusion and shaping of the grooved aluminum profile 6 and improving the shaping quality of the grooved aluminum profile 6.

[0031] Workflow: When the device is powered on by an external power supply during use, when the trough aluminum profile 6 needs to be shaped, according to the model of the trough aluminum profile 6, the load-bearing block 55 needs to be selected to match the groove of the trough aluminum profile 6. The internally threaded plate 53 fixed on one side of the load-bearing block 55 is installed inside the embedding groove 52 opened on the connecting concave plate 51 through the fixing bolt 54, and the internally threaded plate 53 and the connecting concave plate 51 are fixed through the fixing bolt 54. Again, according to the model of the trough aluminum profile 6, the positions of the two load-bearing blocks 55 are adjusted. The servo motor 42 is started, and the servo motor 42 drives the double-threaded rotating rod 48 to rotate. The double-threaded rotating rod 48 drives the square sliding moving plate 44 connected by the external spiral to move. The inner side of the square sliding moving plate 44 is slidably connected to the outer side of the column sliding rod 45, which plays a role in limiting the movement of the square sliding moving plate 44. According to the shape of the double-threaded rotating rod 48, when the double-threaded rotating rod 48 rotates, the square sliding moving plates 44 at the upper end and the lower end move towards each other at the same time. The outer side of the square sliding moving plate 44 slides inside the square sliding groove 43, improving the stability of the square sliding moving plate 44 during movement. The movement of the square sliding moving plate 44 drives the connecting arm 46 and the connecting concave plate 51 to move at the same time. The connecting concave plate 51 drives the internally threaded plate 53 and the load-bearing block 55 to move through the fixing bolt 54. When the two load-bearing blocks 55 are aligned with the grooves of the trough aluminum profile 6 at the same time, the load-bearing block 55 is slid from the groove opened at the rear end of the trough aluminum profile 6 into the trough aluminum profile 6. At this time, the load-bearing block 55 is inside the groove of the trough aluminum profile 6, and the connecting concave plate 51 is inside the groove opening of the trough aluminum profile 6. At this time, the two shaping rollers 47 are in close contact with the upper end and the lower end of the trough aluminum profile 6. The trough aluminum profile 6 is pushed, and the trough aluminum profile 6 is shaped through the shaping rollers 47. The front ends of the shaping rollers 47 and the load-bearing block 55 are in the same vertical plane. Under the combined action of the shaping rollers 47 and the fixing bolt 54, it is prevented that the internal structure of the trough aluminum profile 6 changes when the trough aluminum profile 6 is extruded and shaped, improving the shaping quality of the trough aluminum profile 6.

[0032] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A consistency shaping mechanism for extruded aluminum profiles, comprising a shaping mechanism body (1) and a support plate (2), characterized in that: A support plate (2) is fixedly connected to the top end of the shaping mechanism body (1). A rotating roller (3) is rotatably connected to the inner side of the support plate (2). A shaping component (4) is fixedly connected to the top end of the shaping mechanism body (1). An auxiliary component (5) is installed inside the shaping component (4). A grooved aluminum profile (6) is arranged inside the auxiliary component (5). The shaping component (4) includes an adjusting bracket (41). A servo motor (42) is fixedly connected to the top end of the adjusting bracket (41). A square sliding groove (43) is formed inside the adjusting bracket (41). A square sliding moving plate (44) is slidably connected to the inner side of the square sliding groove (43). A column sliding rod (45) is fixedly connected to the inner side of the square sliding groove (43) formed in the adjusting bracket (41). A connecting arm (46) is fixedly connected to one side of the square sliding moving plate (44). A shaping rotating roller (47) is rotatably connected to the inner side of the connecting arm (46). A double-threaded rotating rod (48) is fixedly connected to the end of the main shaft of the servo motor (42). The auxiliary component (5) includes a connecting concave plate (51). An embedding groove (52) is formed inside the connecting concave plate (51). An internal thread plate (53) is fixedly connected to the inner side of the embedding groove (52) formed in the connecting concave plate (51) through a fixing bolt (54). A load-bearing block (55) is fixedly connected to one side of the internal thread plate (53). One side of the connecting concave plate (51) is fixedly connected to one side of the square sliding moving plate (44). The bottom end of the adjusting bracket (41) is fixedly connected to the top end of the shaping mechanism body (1).

2. The consistency shaping mechanism for extruded aluminum profiles according to claim 1, characterized in that: The number of the support plates (2) is several groups. A rotating hole is formed inside one end of the support plate (2). The support plates (2) are fixedly connected to the left end and the right end of the shaping mechanism body (1). The outer side of the rotating roller (3) is in contact with the bottom end of the grooved aluminum profile (6).

3. The consistency shaping mechanism for extruded aluminum profiles according to claim 1, characterized in that: A through hole is formed inside the adjusting bracket (41) near the servo motor (42). The main shaft of the servo motor (42) is installed inside the through hole of the adjusting bracket (41). The upper end of the double-threaded rotating rod (48) is rotatably connected to the inner side of the adjusting bracket (41). The lower end of the double-threaded rotating rod (48) is rotatably connected to the upper end of the shaping mechanism body (1).

4. The uniform shaping mechanism for extruded aluminum profiles according to claim 1, wherein: The shape of the square sliding groove (43) is a rectangular body. The square sliding groove (43) is formed inside the left end and the right end of the adjusting bracket (41). The shape of the column sliding rod (45) is a cylinder. One end of the column sliding rod (45) is fixedly connected to the top end of the shaping mechanism body (1).

5. The consistency shaping mechanism for extruded aluminum profiles according to claim 1, characterized in that: The shape of the square sliding moving plate (44) is a rectangular body. Ear seats are installed on both the left side and the right side of the square sliding moving plate (44). A straight hole is formed in the ear seat at the left end of the square sliding moving plate (44). The square sliding moving plate (44) is slidably connected to the outer side of the column sliding rod (45) through the ear seat at the left end. A threaded hole is formed in the ear seat at the right end of the square sliding moving plate (44). The square sliding moving plate (44) is helically connected to the double-threaded rotating rod (48) through the ear seat at the right end.

6. The consistency shaping mechanism for extruded aluminum profiles according to claim 1, characterized in that: The connecting arms (46) are fixedly connected to the left and right ends of the square sliding plate (44). A rotating hole is provided inside the connecting arms (46). The number of the shaping rotating rollers (47) is two, and the top and bottom of the grooved aluminum profile (6) are closely attached to the outside of the shaping rotating rollers (47).

7. The consistent shaping mechanism for extruded aluminum profiles according to claim 1, characterized in that: The embedding groove (52) is formed in a rectangular shape. A plurality of threaded holes are provided inside the connecting concave plate (51) close to the embedding groove (52). The inner threaded plate (53) is in a rectangular shape. The rear view shape of the load-bearing block (55) is the same as the rear view shape of the groove inside the grooved aluminum profile (6). The front end of the load-bearing block (55) is in a slope structure, and the outside of the load-bearing block (55) fits with the inside of the groove of the grooved aluminum profile (6).

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