Easily-demoulded efficient stamping die for sheet metal parts
Through the sliding mold design of the limit block and cylinder, the problem of gasket adhesion is solved, easy demolding and efficient stamping of sheet metal parts is achieved, stamping accuracy and equipment stability are improved.
Patent Information
- Application Number
- CN202422889138.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-11-25
AI Technical Summary
During the stamping gasket process of existing stamping molds, the gaskets are prone to stick to the punch due to huge pressure, resulting in untimely discharge of materials, which affects the next step of stamping and even causes failure.
Design a high-efficiency stamping mold for easy-to-release sheet metal parts. The sliding mold is limited through the limiting block, and combined with the cooperation of cylinders, sliding blocks, sleeve rods and buffers, the stable movement of the sliding mold is achieved. The scraping plate is used to scrape and buffer buffer to avoid the gasket sticking and the gasket falling into the feeding plate.
Improve stamping accuracy, avoid untimely discharge problems caused by gasket adhesion, ensure the stability of the stamping process and the safety of the equipment, and facilitate subsequent processing and waste collection.
Smart Images
Figure CN223129141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping dies, in particular to a high-efficiency stamping die for easy demoulding of sheet metal parts. Background Technique
[0002] A stamping die is a processing tool that uses a punching press to apply an external force to a metal sheet, causing it to undergo plastic deformation in the die to obtain parts with the required shape, size, and performance. It is widely used in multiple manufacturing fields such as automotive, electronics, household appliances, and aerospace.
[0003] In the prior art, a spacer ring is a commonly used part in mechanical assembly, usually produced by stamping. During the stamping process of the spacer in the existing stamping die, the spacer is prone to adhesion to the punch due to the huge pressure, resulting in untimely material discharge, affecting the next stamping or even causing failures. Content of the Utility Model
[0004] The purpose of the utility model is to provide a high-efficiency stamping die for easy demoulding of sheet metal parts to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A high-efficiency stamping die for easy demoulding of sheet metal parts, including: a controller, a cylinder is installed below the controller, the output end of the cylinder is fixedly connected with a sliding die, and a punch is fixedly connected to the bottom of the sliding die.
[0006] A stripper plate is arranged below the punch, one end of the buffer is fixedly connected to the lower side of the stripper plate, the other end of the buffer is fixedly connected to the receiving plate, and a punching seat is arranged below the receiving plate.
[0007] Preferably, the controller is fixedly connected to the upper surface of the top plate, and the cylinder is fixedly connected to the lower surface of the top plate.
[0008] Preferably, fixing plates are fixedly connected to both sides of the top plate, a steel belt groove is opened at the bottom of the fixing plate, and a limiting plate is arranged on one side of the steel belt groove.
[0009] Preferably, the limiting plate is fixedly connected between the fixing plates, a limiting block is arranged above the limiting plate, a sliding block is slidably connected inside the limiting block, and the sliding block is fixedly connected to the sliding die.
[0010] Preferably, a base is fixedly connected to one side of the lower surface of the sliding block, a side seat is arranged on one side of the base, and the side seat is fixedly connected to the limiting block on one side.
[0011] Preferably, one end of the base is rotatably connected to one end of the sleeve rod through a pin shaft, the other end of the sleeve rod is rotatably sleeved with a double-headed stud, and both ends of the double-headed stud penetrate through the receiving plate and are fixedly sleeved inside the lower connecting rod.
[0012] Preferably, one end of the lower connecting rod is fixedly connected to the material receiving plate through a pin shaft, the other end of the lower connecting rod is fixedly connected to one end of the upper connecting rod, the other end of the upper connecting rod is rotatably connected to the side seat through a pin shaft, and the lower surface of the punching seat is fixedly connected to the bottom plate.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. The device limits the sliding block through the limiting block, so that the sliding die is limited in two perpendicular directions on the horizontal plane, and the sliding die can only move in the vertical direction, so that the punching action is stable without swing. At the same time, the steel strip is limited by the arranged limiting plate, thereby improving the punching accuracy.
[0015] 2. When the air cylinder contracts, the sliding block slides upward while the air cylinder contracts. Thus, the sleeve rod pulls the material receiving plate to move downward to the lower side of the box punch through the connection with the double-headed stud, and cooperates with the transmission between the upper connecting rod and the lower connecting rod, so that one side of the stripper plate punch is scraped, and the gasket adhered to the punch is squeezed off by the stripper plate. At the same time, the buffer cushions between the stripper plate and the punch, thereby avoiding damage to the punch. Finally, the gasket falls into the material receiving plate, which is convenient for subsequent processing and waste collection, and avoids the problem that the gasket is easily adhered to the punch due to huge pressure, resulting in untimely discharging, affecting the next punching or even causing failures. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 is a schematic side view of the overall structure of the present utility model;
[0018] Figure 3 is a schematic bottom view of the overall structure of the present utility model;
[0019] Figure 4 is a schematic top view of the internal structure of the present utility model.
[0020] In the figure: 1. Controller; 2. Air cylinder; 3. Sliding die; 4. Punch; 5. Stripper plate; 6. Buffer;
[0021] 7. Material receiving plate; 8. Punching seat; 9. Top plate; 10. Fixed plate; 11. Steel strip groove; 12. Limiting plate;
[0022] 13. Limiting block; 14. Sliding block; 15. Base; 16. Side seat; 17. Sleeve rod; 18. Pin shaft; 19. Double-headed stud; 20. Lower connecting rod; 21. Upper connecting rod; 22. Bottom plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example 1: Please refer to Figures 1-4 The utility model provides a technical solution: a high-efficiency stamping die for easy demoulding of sheet metal parts, comprising: a controller 1, a cylinder 2 is installed on the lower side of the controller 1, a sliding die 3 is fixedly connected to the output end of the cylinder 2, a punch 4 is fixedly connected to the bottom of the sliding die 3, a stripping plate 5 is arranged on the lower side of the punch 4, the lower side of the stripping plate 5 is fixedly connected to one end of a buffer 6, the other end of the buffer 6 is fixedly connected to a receiving plate 7, and a punching seat 8 is arranged on the lower side of the receiving plate 7.
[0025] The controller 1 is electrically connected to the cylinder 2, and the steel strip to be punched passes through the steel strip groove 11. The output end of the cylinder 2 is extended by starting the controller 1, thereby driving the sliding die 3 to move, and the sliding die 3 drives the punch 4 to punch into the circular hole of the punching seat 8. During this process, the receiving plate 7 is placed on one side of the punch 4. After the punch 4 punches into the punching seat 8, the steel strip is punched out of the annular gasket and a piece of circular waste is generated. During the reverse movement of the cylinder 2, the receiving plate 7 moves in the direction close to the punch 4, so that one end of the stripping plate 5 contacts the bottom end of the punch 4, and the gasket adhering to the bottom end of the punch 4 is squeezed out by the scraping of the stripping plate 5. In this process, the stripping plate 5 is buffered by the buffer 6 to avoid damage to the punch 4, and finally the gasket falls into the receiving plate 7, which can effectively separate the gasket products.
[0026] Embodiment 2: On the basis of embodiment 1, the controller 1 is fixedly connected to the upper surface of the top plate 9, the cylinder 2 is fixedly connected to the lower surface of the top plate 9, and the two sides of the top plate 9 are fixedly connected to the fixed plate 10, so that the cylinder 2 and the controller 1 are fixed through the top plate 9, and the two sides of the top plate 9 are fixedly connected with the fixed plates 10, and the bottom of the fixed plate 10 is provided with a steel belt groove 11, and a limiting plate 12 is arranged on one side of the steel belt groove 11. The steel belt groove 11 opened at the bottom of the fixed plate 10 is convenient for the steel belt to pass through, and the limiting plate 12 is fixedly connected between the fixed plates 10, and a limiting block 13 is arranged on the upper side of the limiting plate 12, and a sliding block 14 is slidably connected in the limiting block 13, and the sliding block 14 is fixedly connected to the sliding mold 3, and the limiting plate 12 fixedly connected between the two fixed plates 10 limits the steel belt, thereby improving the stamping accuracy, and the limiting block 13 limits the sliding block 14, so that the sliding block 14 limits the sliding mold 3.
[0027] The output end of the cylinder 2 is extended by the controller 1, thereby driving the movement of the sliding die 3. The sliding die 3 drives the sliding block 14 to slide under the limitation of the limiting block 13, so that the sliding die 3 slides more stably through the limitation of the limiting block 13, thereby improving the punching accuracy. The steel strip to be punched passes through the steel strip groove 11, and the steel strip is preliminarily limited by the steel strip groove 11, and then the steel strip is limited by the limiting plate 12 to further improve the punching accuracy.
[0028] Embodiment 3: On the basis of Embodiment 2, one side of the lower surface of the sliding block 14 is fixedly connected with a base 15. One side of the base 15 is provided with a side seat 16. One side of the side seat 16 is fixedly connected with the limiting block 13. The base 15 is fixedly installed on one side of the lower surface of the sliding block 14, and the side seat 16 is fixedly installed on one side of one of the limiting blocks 13. One end of the base 15 is rotatably connected with one end of the sleeve rod 17 through a pin shaft 18. The other end of the sleeve rod 17 is rotatably sleeved with a double-headed stud 19. Both ends of the double-headed stud 19 penetrate through the material receiving plate 7 and are fixedly sleeved in the lower connecting rod 20. The sleeve rod 17 is used for the transmission between the sliding block 14 and the base 15. One end of the sleeve rod 17 is rotatably sleeved with a double-headed stud 19. Both ends of the double-headed stud 19 are sleeved in the lower connecting rod 20 and are threadedly connected with nuts to limit the double-headed stud 19. One end of the lower connecting rod 20 is fixedly connected with the material receiving plate 7 through a pin shaft 18. The other end of the lower connecting rod 20 is fixedly connected with one end of the upper connecting rod 21. The other end of the upper connecting rod 21 is rotatably connected with the side seat 16 through a pin shaft 18. The lower surface of the punching seat 8 is fixedly connected with the bottom plate 22. One end of the upper connecting rod 21 is fixedly connected with the lower connecting rod 20. The other end of the upper connecting rod 21 is rotatably connected with the side seat 16 through a pin shaft 18.
[0029] During the process of the punch 4 punching into the round hole of the punching seat 8, under the connection action of the sleeve rod 17, one end of the sleeve rod 17 is rotatably connected to the base 15 through a pin shaft 18. Thus, the sleeve rod 17 drives the stud 19 rotatably sleeved at the other end to move away from the punching seat 8. At the same time, one end of the upper connecting rod 21 is rotatably connected to the side seat 16 through a pin shaft 18, and the other end of the upper connecting rod 21 drives the lower connecting rod 20 to move. Furthermore, the lower connecting rod 20 is fixedly connected to the material receiving plate 7 through a pin shaft 18, so that it drives the material receiving plate 7 to rotate away from the punching seat 8, thus making the material receiving plate 7 vacate the stamping space. Then, with the cooperation of the punch 4 and the punching seat 8, a ring-shaped gasket is punched out from the steel strip, and a circular waste piece is generated. At this time, the cylinder 2 contracts. While the cylinder 2 contracts, it drives the sliding block 14 to slide upward. Thus, the sleeve rod 17, through its connection with the stud 19, pulls the material receiving plate 7 to move downward to the lower side of the punch 4, and cooperates with the transmission between the upper connecting rod 21 and the lower connecting rod 20, so that the stripper plate 5 scrapes on one side of the punch 4, and the stripper plate 5 squeezes off the gasket adhered to the punch 4. At the same time, the buffer 6 buffers between the stripper plate 5 and the punch 4, thus avoiding damage to the punch 4. Finally, the gasket falls into the material receiving plate 7, which is convenient for subsequent processing and waste collection.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An efficient stamping die for easy demolding of sheet metal parts, including a controller (1), characterized in that: A cylinder (2) is installed on the lower side of the controller (1). The output end of the cylinder (2) is fixedly connected to a sliding die (3), and a punch (4) is fixedly connected to the bottom of the sliding die (3). A stripping plate (5) is arranged on the lower side of the punch (4). One end of a buffer (6) is fixedly connected to the lower side of the stripping plate (5), and the other end of the buffer (6) is fixedly connected to a receiving plate (7). A punching base (8) is arranged on the lower side of the receiving plate (7).
2. The high-efficiency stamping die for easy demolding of sheet metal parts according to claim 1, characterized in that: The controller (1) is fixedly connected to the upper surface of a top plate (9), and the cylinder (2) is fixedly connected to the lower surface of the top plate (9).
3. The high-efficiency stamping die for easy demolding of sheet metal parts according to claim 2, wherein: Fixing plates (10) are fixedly connected to both sides of the top plate (9). A steel belt groove (11) is formed at the bottom of the fixing plate (10), and a limiting plate (12) is arranged on one side of the steel belt groove (11).
4. The high-efficiency stamping die for easy demolding of sheet metal parts according to claim 3, characterized in that: The limiting plate (12) is fixedly connected between the fixing plates (10). A limiting block (13) is arranged above the limiting plate (12). A sliding block (14) is slidably connected in the limiting block (13), and the sliding block (14) is fixedly connected to the sliding die (3).
5. The highly efficient stamping die for easy demolding of sheet metal parts according to claim 4, characterized in that: One side of the lower surface of the sliding block (14) is fixedly connected to a base (15). A side base (16) is arranged on one side of the base (15), and the side base (16) is fixedly connected to the limiting block (13).
6. The high-efficiency stamping die for easy demolding of sheet metal parts according to claim 5, wherein: One end of the base (15) is rotatably connected to one end of a sleeve rod (17) through a pin shaft (18). The other end of the sleeve rod (17) is rotatably sleeved with a double-headed stud (19). Both ends of the double-headed stud (19) penetrate through the receiving plate (7) and are fixedly sleeved in a lower connecting rod (20).
7. The high-efficiency stamping die for easy demolding of sheet metal parts according to claim 6, characterized in that: One end of the lower connecting rod (20) is fixedly connected to the receiving plate (7) through a pin shaft (18). The other end of the lower connecting rod (20) is fixedly connected to one end of an upper connecting rod (21). The other end of the upper connecting rod (21) is rotatably connected to the side base (16) through a pin shaft (18). The lower surface of the punching base (8) is fixedly connected to a bottom plate (22).