Anti-sputtering mechanism for zinc alloy production

Abstract

The utility model discloses an anti-sputtering mechanism for zinc alloy production, which comprises a rack, one side of the rack is fixedly connected with a placing table, the top of the placing table is fixedly connected with a motor box, and the interior of the motor box is fixedly connected with a pouring assembly. Through the arrangement of the impurity removing assembly, when the device is used for machining, certain waste materials can be generated in zinc liquid in a die plate, at the moment, a servo motor B is started, the servo motor B rotates to drive a rotary disc to rotate, the rotary disc rotates to enable an impurity shovel to be located at a proper position, and a first hydraulic rod is started to drive the impurity shovel to move; and an impurity shovel falls into the mold plate, a second hydraulic rod is started, and the second hydraulic rod drives the impurity shovel to shovel impurities on the surface of the zinc liquid in the mold plate, so that the device can automatically carry out impurity treatment on the zinc liquid, workers do not need to carry out manual shoveling, and the workers can work more easily.

Description

Technical Field

[0001] The utility model relates to the technical field of zinc alloy production, in particular to a splash-proof mechanism for zinc alloy production. Background Technique

[0002] The sputtering phenomenon in the process of zinc alloy production is a common and challenging problem. Molten zinc alloy is extremely prone to generating bubbles and splashing at high temperatures, which not only causes waste of raw materials but also may affect the production environment. Sputtering may also cause surface defects of the product, affecting the quality and appearance of the final product.

[0003] Patent document: CN221403886U proposes a splash-proof mechanism for zinc alloy production, including a frame. A lifting mechanism is provided on the right side of the frame. The lifting mechanism includes a rotating gear, a threaded screw rod and a worm. A feeding hopper is provided on the upper side of the frame. The right side surface of the frame is fixedly connected with an equipment housing. A sliding card slot is opened on the upper surface of the equipment housing, and a rotating card slot is opened on the right side surface of the equipment housing. A support column is fixedly connected to the inner wall of the lower surface of the equipment housing. The upper surface of the support column is rotationally connected to the lower surface of the rotating gear. The rotating gear is threadedly connected with the threaded screw rod. When in use, push the rocker forward to drive the rotating plate to rotate. The rotating plate drives the worm to rotate. The worm drives the rotating gear to rotate. The rotating gear drives the threaded screw rod to rise. The threaded screw rod drives the rotating block to rise, solving the problem that the feeding equipment does not have a device for controlling the flow rate of the solution, resulting in splashing of the solution.

[0004] However, this device is not convenient for removing impurities generated on the surface of the zinc liquid during die production. Excessive impurities will affect the quality of zinc module production. Content of the Utility Model

[0005] The main purpose of the utility model is to provide a splash-proof mechanism for zinc alloy production, which can effectively solve the problem in the background technique of lacking a shoveling component. During die production, certain impurities will be generated on the surface of the zinc liquid, and excessive impurities will affect the quality of zinc module production.

[0006] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0007] A splash-proof mechanism for zinc alloy production includes a frame. One side of the frame is fixedly connected with a placement table. The top of the placement table is fixedly connected with a motor box. A pouring component is fixedly connected inside the motor box. The pouring component includes a servo motor A, a transmission rod, a connecting rod, a pouring bucket and several groups of discharge pipes. An installation block is fixedly connected to the side of the frame. An impurity removal component is fixedly connected inside the installation block. The impurity removal component includes a servo motor B, a turntable, a first hydraulic rod, a connecting block, a second hydraulic rod and an impurity shovel.

[0008] Preferably, the servo motor A is fixedly connected to the inside of the motor box. The output end of the servo motor A is splined with a transmission rod. One end of the transmission rod is fixedly connected with a connecting rod. One end of the connecting rod is fixedly connected with a pouring bucket. A plurality of groups of discharge pipes are connected through the surface of the pouring bucket.

[0009] Preferably, the servo motor B is fixedly connected to the inside of the mounting block. The output end of the servo motor B is fixedly connected with a turntable. The surface of the turntable is fixedly connected with a first hydraulic rod. One end of the first hydraulic rod is fixedly connected with a connecting block. One side of the connecting block is fixedly connected with a second hydraulic rod. One end of the second hydraulic rod is fixedly connected with an impurity shovel.

[0010] Preferably, the other side of the frame is fixedly connected with a placement rack. The top surface of the placement rack is fixedly connected with a placement bucket.

[0011] Preferably, a plurality of groups of pulleys are slidably connected to the surface of the frame. A mold plate is fixedly connected inside the plurality of groups of pulleys.

[0012] Preferably, the bottom of the placement table is fixedly connected with a fixing plate. A plurality of groups of threaded holes are formed in the surface of the fixing plate. Mounting bolts are fixedly connected inside the plurality of groups of threaded holes.

[0013] Preferably, one side of the placement bucket is connected through a feeding pipe. A collar is fixedly connected to the outside of the feeding pipe. The collar is rotatably connected to the inside of the pouring bucket.

[0014] Preferably, one side of the frame is fixedly connected with an extension plate. A placement groove is formed in the surface of the extension plate. A waste collection box is placed inside the placement groove.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. Through the setting of the impurity removal component of the utility model, when the device is processing, certain waste will be generated in the zinc liquid inside the mold plate. At this time, start the servo motor B. The servo motor B rotates to drive the turntable to rotate. The rotation of the turntable makes the impurity shovel in a suitable position. Start the first hydraulic rod to drive the impurity shovel to move. The impurity shovel falls into the mold plate. Start the second hydraulic rod. The second hydraulic rod drives the impurity shovel to remove the impurities on the surface of the zinc liquid inside the mold plate, so that the device can automatically process the impurities in the zinc liquid without manual removal by workers, making the workers more relaxed when working;

[0017] 2. With the setting of the pouring assembly in the present utility model, the pouring bucket is lap-connected to the surface of the mold plate. During processing, the servo motor A is started. The servo motor A drives the transmission rod to rotate. The rotation of the transmission rod drives the connecting rod to rotate. The rotation of the connecting rod drives the pouring bucket to rotate. The rotation of the pouring bucket causes the zinc liquid inside to enter the interior of the mold plate along the discharge pipe. Due to the lap design of the pouring bucket and the mold plate, the distance between the discharge pipe and the mold plate is very close. Thus, during operation, it is possible to avoid the zinc liquid falling into the mold plate from a relatively high height, and further effectively avoid the zinc liquid splashing into the external environment, providing a certain safety guarantee for the staff. Description of the Drawings

[0018] Figure 1 is the overall view of the present utility model;

[0019] Figure 2 is the exploded view of the present utility model;

[0020] Figure 3 is the pouring assembly view of the present utility model;

[0021] Figure 4 is the impurity removal assembly view of the present utility model.

[0022] In the figure: 1, frame; 2, placement table; 3, motor box; 4, pouring assembly; 401, servo motor A; 402, transmission rod; 403, connecting rod; 404, pouring bucket; 405, discharge pipe; 5, mounting block; 6, impurity removal assembly; 601, servo motor B; 602, turntable; 603, first hydraulic rod; 604, connecting block; 605, second hydraulic rod; 606, impurity shovel; 7, placement rack; 8, placement bucket; 9, pulley; 10, mold plate; 11, fixing plate; 12, mounting bolt; 13, feeding pipe; 14, collar; 15, extension plate; 16, waste collection box. Detailed Embodiment

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-4, the present utility model provides a technical solution: a splash-proof mechanism for zinc alloy production, including a frame 1. One side of the frame 1 is fixedly connected with a placement table 2. The top of the placement table 2 is fixedly connected with a motor box 3. Inside the motor box 3 is fixedly connected with a pouring assembly 4. The pouring assembly 4 includes a servo motor A401, a transmission rod 402, a connecting rod 403, a pouring bucket 404, and several groups of discharge pipes 405. On the side of the frame 1 is fixedly connected with a mounting block 5. Inside the mounting block 5 is fixedly connected with an impurity removal assembly 6. The impurity removal assembly 6 includes a servo motor B601, a turntable 602, a first hydraulic rod 603, a connecting block 604, a second hydraulic rod 605, and an impurity shovel 606.

[0025] Please refer to Figure 2 , Figure 3 , the servo motor A401 is fixedly connected inside the motor box 3. The output end of the servo motor A401 is spline-connected with a transmission rod 402. One end of the transmission rod 402 is fixedly connected with a connecting rod 403. One end of the connecting rod 403 is fixedly connected with a pouring bucket 404. The surface of the pouring bucket 404 is through-connected with several groups of discharge pipes 405. On the other side of the frame 1 is fixedly connected with a placement rack 7. The top surface of the placement rack 7 is fixedly connected with a placement bucket 8. One side of the placement bucket 8 is through-connected with a feeding pipe 13. The outside of the feeding pipe 13 is fixedly connected with a collar 14. The collar 14 is rotatably connected inside the pouring bucket 404.

[0026] The placement rack 7 is used to place the placement bucket 8. Pour molten zinc into the placement bucket 8. The molten zinc flows into the pouring bucket 404 along the feeding pipe 13. The collar 14 prevents liquid leakage at the interface between the feeding pipe 13 and the pouring bucket 404. Start the servo motor A401. The servo motor A401 rotates to drive the pouring bucket 404 to rotate. When the pouring bucket 404 rotates, the molten zinc enters the inside of the mold plate 10 from the discharge pipe 405. The small distance between the mold plate 10 and the discharge pipe 405 can effectively prevent the molten zinc from splashing.

[0027] Please refer to 2, Figure 4 , the servo motor B601 is fixedly connected inside the mounting block 5. The output end of the servo motor B601 is fixedly connected with a turntable 602. The surface of the turntable 602 is fixedly connected with a first hydraulic rod 603. One end of the first hydraulic rod 603 is fixedly connected with a connecting block 604. One side of the connecting block 604 is fixedly connected with a second hydraulic rod 605. One end of the second hydraulic rod 605 is fixedly connected with an impurity shovel 606. The bottom of the placement table 2 is fixedly connected with a fixing plate 11. The surface of the fixing plate 11 is provided with several groups of threaded holes. Inside each of the several groups of threaded holes is fixedly connected with a mounting bolt 12. One side of the frame 1 is fixedly connected with an extension plate 15. The surface of the extension plate 15 is provided with a placement groove. Inside the placement groove is placed a waste collection box 16.

[0028] During use, place the placement table 2 beside the frame 1 and fix the placement table 2 with the mounting bolts 12. Start the servo motor B601. The rotation of the servo motor B601 positions the impurity shovel 606 appropriately. Start the first hydraulic rod 603 and the second hydraulic rod 605 to drive the impurity shovel 606 to scoop out the zinc liquid impurities inside the mold plate 10. After processing the impurities, the servo motor B601 drives the impurity shovel 606 to rotate and send the impurities into the waste collection box 16.

[0029] Please refer to Figure 1. A number of groups of pulleys 9 are slidably connected to the surface of the frame 1, and the mold plate 10 is fixedly connected inside the number of groups of pulleys 9.

[0030] The pulleys 9 are used to drive the device to move, enabling the device to operate normally. The mold plate 10 is used to place the zinc liquid so that the zinc liquid forms a template.

[0031] Working principle: When the device is processing, there will be a certain amount of waste generated in the zinc liquid inside the mold plate 10. At this time, start the servo motor B601. The rotation of the servo motor B601 drives the turntable 602 to rotate. The rotation of the turntable 602 positions the impurity shovel 606 appropriately. Start the first hydraulic rod 603 to drive the impurity shovel 606 to move. The impurity shovel 606 falls into the mold plate 10. Start the second hydraulic rod 605. The second hydraulic rod 605 drives the impurity shovel 606 to remove the impurities on the surface of the zinc liquid inside the mold plate 10. After the removal, the servo motor B601 drives the impurity shovel 606 to rotate and send the impurities into the waste collection box 16 without the need for manual removal by workers, making it easier for workers to work.

[0032] The pouring bucket 404 is lap-connected to the surface of the mold plate 10. During processing, pour zinc liquid into the placement bucket 8. The zinc liquid flows into the pouring bucket 404 along the feeding pipe 13. The collar 14 prevents liquid leakage at the interface between the feeding pipe 13 and the pouring bucket 404. Start the servo motor A401. The servo motor A401 drives the transmission rod 402 to rotate. The rotation of the transmission rod 402 drives the connecting rod 403 to rotate. The rotation of the connecting rod 403 drives the pouring bucket 404 to rotate. The rotation of the pouring bucket 404 causes the zinc liquid inside to enter the mold plate 10 along the discharge pipe 405. Due to the lap design of the pouring bucket 404 and the mold plate 10, the distance between the discharge pipe 405 and the mold plate 10 is very close. Therefore, during operation, it is possible to prevent the zinc liquid from falling into the mold plate 10 from a relatively high height, and thus effectively prevent the zinc liquid from splashing into the external environment, providing a certain degree of safety protection for workers.

[0033] The above is the working process of the entire device, and the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0034] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A splash-proof mechanism for zinc alloy production, including a frame (1), characterized in that: One side of the frame (1) is fixedly connected with a placement table (2). The top of the placement table (2) is fixedly connected with a motor box (3). Inside the motor box (3) is fixedly connected with a pouring assembly (4). The pouring assembly (4) includes a servo motor A (401), a transmission rod (402), a connecting rod (403), a pouring bucket (404) and several groups of discharge pipes (405). On the side of the frame (1) is fixedly connected with a mounting block (5). Inside the mounting block (5) is fixedly connected with an impurity removal assembly (6). The impurity removal assembly (6) includes a servo motor B (601), a turntable (602), a first hydraulic rod (603), a connecting block (604), a second hydraulic rod (605) and an impurity shovel (606).

2. The anti-sputtering mechanism for zinc alloy production according to claim 1, characterized in that: The servo motor A (401) is fixedly connected inside the motor box (3). The output end of the servo motor A (401) is spline-connected with a transmission rod (402). One end of the transmission rod (402) is fixedly connected with a connecting rod (403). One end of the connecting rod (403) is fixedly connected with a pouring bucket (404). The surface of the pouring bucket (404) is through-connected with several groups of discharge pipes (405).

3. The anti-sputtering mechanism for zinc alloy production according to claim 1, characterized in that: The servo motor B (601) is fixedly connected inside the mounting block (5). The output end of the servo motor B (601) is fixedly connected with a turntable (602). The surface of the turntable (602) is fixedly connected with a first hydraulic rod (603). One end of the first hydraulic rod (603) is fixedly connected with a connecting block (604). One side of the connecting block (604) is fixedly connected with a second hydraulic rod (605). One end of the second hydraulic rod (605) is fixedly connected with an impurity shovel (606).

4. A spatter prevention mechanism for zinc alloy production according to claim 1, characterized in that: On the other side of the frame (1) is fixedly connected with a placement rack (7). The top surface of the placement rack (7) is fixedly connected with a placement bucket (8).

5. The anti-sputtering mechanism for zinc alloy production according to claim 1, characterized in that: The surface of the frame (1) is slidably connected with several groups of pulleys (9). Inside several groups of the pulleys (9) is fixedly connected with a mold plate (10).

6. The anti-sputtering mechanism for zinc alloy production according to claim 1, characterized in that: The bottom of the placement table (2) is fixedly connected with a fixing plate (11). The surface of the fixing plate (11) is provided with several groups of threaded holes. Inside several groups of the threaded holes are fixedly connected with mounting bolts (12).

7. The anti-sputtering mechanism for zinc alloy production according to claim 4, characterized in that: One side of the placement bucket (8) is through-connected with a feeding pipe (13). The outside of the feeding pipe (13) is fixedly connected with a collar (14). The collar (14) is rotatably connected inside the pouring bucket (404).

8. The anti-sputtering mechanism for zinc alloy production according to claim 1, characterized in that: One side of the frame (1) is fixedly connected with an extension plate (15). The surface of the extension plate (15) is provided with a placement groove. Inside the placement groove is placed a waste collection box (16).

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