Horizontal distance control device for aluminum material processing
Through the motor drive gear and rack transmission structure, combined with the clamping cylinder and clamping design, the problem of fixation and instability during aluminum cutting is solved, and high-precision cutting and efficient processing are achieved.
Patent Information
- Application Number
- CN202422213349.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-10
AI Technical Summary
In the existing aluminum processing, the fixing method of workpieces is relatively simple, resulting in inaccurate cutting distance control and reduced processing efficiency.
The components design of motors, racks, gears, slide rails and clamping cylinders are adopted to ensure that the aluminum material is fixed during the cutting process, and high-precision movement is achieved through the motor drive gears and rack transmission structure, and the clamping cylinders are used to achieve stable clamping of aluminum material.
It improves the accuracy and finished product quality of aluminum cutting, reduces labor intensity, enhances the flexibility and adaptability of the processing system, reduces material waste, and improves work efficiency.
Smart Images
Figure CN223129493U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to aluminum processing, and particularly relates to a horizontal distance control device for aluminum processing. Background Technique
[0002] Aluminum products are collectively referred to as daily necessities and industrial products processed mainly from aluminum alloys. The titanium plating process for aluminum profiles belongs to the coating technology. It adds pre-plating and electroplating process steps on the basis of the conventional titanium plating process. With the development of modern machinery industry, the requirements for the working efficiency and product quality of aluminum cutting processing are also improved simultaneously. When cutting aluminum, it is necessary to fix the workpiece so that the workpiece can be cut and processed.
[0003] However, when fixing the workpiece currently, most of them simply fix the workpiece manually and then cut the workpiece. This fixing method is more troublesome to use, and at the same time, it cannot accurately control the cutting distance of the aluminum material, reducing the working efficiency of workpiece processing. Content of the Utility Model
[0004] The purpose of the utility model is to provide a horizontal distance control device for aluminum processing, so as to solve the problems in the above background technique that when fixing the workpiece currently, most of them simply fix the workpiece manually and then cut the workpiece. This fixing method is more troublesome to use, and at the same time, it cannot accurately control the cutting distance of the aluminum material, reducing the working efficiency of workpiece processing.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A horizontal distance control device for aluminum processing, including a table board and support legs arranged at the four corners of the bottom of the table board;
[0006] A backing plate is arranged on the table board, a cutting groove is arranged on the backing plate, a support frame is arranged on the backing plate, a cutting saw is arranged above the support frame, and a cutting handle is arranged on the cutting saw;
[0007] A bottom plate is arranged on the table board on the left side of the backing plate, two slide rails are arranged on the bottom plate, a rack is arranged on one side of the bottom plate, a stop block is arranged on the left side of the bottom plate, a moving plate is arranged on the bottom plate, a motor is arranged on the moving plate, a gear is arranged at the bottom of the motor, a fixed clamping plate and a movable clamping plate are arranged on the moving plate, a clamping cylinder is arranged outside the movable clamping plate, two conveying rollers are arranged on the right side of the backing plate, fixing frames are respectively arranged on both sides of the conveying rollers, a pair of moving blocks are arranged between the two conveying rollers, a screw rod is arranged at the bottom of the moving block, a clamping roller is arranged on the moving block, and a crank is arranged outside the table board.
[0008] Preferably, the bottom plate is fixedly installed with the table board, the rack is fixedly installed with the bottom plate, the stopper is welded to the bottom plate, and the slide rail is fixedly installed with the bottom plate.
[0009] Preferably, the moving plate is slidably connected to the slide rail, the motor is fixedly installed on the moving plate, the gear is arranged at the bottom of the moving plate, the gear is fixedly connected to the motor, and the gear meshes with the rack.
[0010] Preferably, the fixed clamping plate is fixedly connected to the moving plate, the clamping cylinder is fixedly installed on the moving plate, the clamping cylinder is fixedly connected to the moving plate, and the clamping cylinder can push the movable clamping plate to move.
[0011] Preferably, the conveying roller is rotatably connected to the fixing frame, the fixing frame is fixedly installed on the table board, and the conveying roller is used for conveying the aluminum material forward.
[0012] Preferably, the screw rod is rotatably connected to the table board, the screw rod is fixedly connected to the crank, the moving block is threadedly connected to the screw rod, the thread directions on the moving blocks are opposite, and the clamping roller is rotatably connected to the moving block.
[0013] Preferably, a leakage groove is arranged at the bottom of the cushion plate, a collection box is arranged below the leakage groove, a box handle is arranged on the collection box, the box handle is fixedly connected to the collection box, a pair of insertion blocks are arranged at the bottom of the table board, and the collection box can be inserted into the insertion blocks.
[0014] Compared with the prior art, the present utility model provides a horizontal distance control device for aluminum material processing, having the following beneficial effects:
[0015] 1. Through the settings of the motor, rack, gear, moving plate, slide rail and stopper, and the design of the clamping cylinder and the clamping plate, the aluminum material can be firmly fixed on the workbench, ensuring no displacement during the cutting process. This helps to avoid cutting errors caused by the sliding of the aluminum material, thereby improving the accuracy and the quality of the finished product. The motor drives the gear and rack transmission structure, which can achieve higher moving precision. This configuration enables the moving plate to run smoothly on the slide rail, allowing for precise control of the cutting position of the aluminum material, improving the processing accuracy, reducing material waste. Through the external control of the clamping cylinder, the operator can conveniently and quickly clamp or loosen the aluminum material. This design improves the operation convenience and reduces the labor intensity. Especially in the production environment, it can greatly save time. The cooperative design of the movable clamping plate and the fixed clamping plate can adapt to aluminum materials of different shapes and sizes, enhancing the flexibility and adaptability of the processing system, enabling it to handle diverse aluminum material cutting requirements.
[0016] 2. The provision of clamping rollers, conveyor rollers, screws, moving blocks, and cranks makes the aluminum material conveying and clamping mechanism more efficient and reliable. The conveyor rollers enable the aluminum material to be smoothly conveyed to the backing plate, reducing the labor intensity of manual handling and improving work efficiency at the same time, making the transfer of aluminum materials during processing faster. Through the threaded connection of the screw and the moving block, turning the crank can achieve precise control of the clamping rollers. When the screw rotates, the two moving blocks can clamp the aluminum material synchronously, ensuring the stability of the aluminum material during processing and avoiding cutting errors caused by improper clamping. The cooperative design of the clamping rollers with the fixed clamping plate and the movable clamping plate ensures that the position of the aluminum material does not shift when it moves. This not only guarantees the stability of the aluminum material but also provides a good foundation for subsequent cutting work. The way of manually turning the crank allows the operator to flexibly adjust the clamping force and clamping position according to actual needs. This manual adjustment mechanism enhances the flexibility of the system and is applicable to aluminum materials of different thicknesses and sizes.
[0017] 3. Through the provision of a leakage groove, a collection box, a box handle, and an insertion block, after the cutting saw cuts the aluminum material, the cutting debris can fall into the bottom leakage groove through the cutting groove. Eventually, these debris will fall into the collection box through the leakage groove. By pulling the box handle, the entire collection box can be taken out, facilitating the user to pour out the cutting debris. The insertion block facilitates the installation and disassembly of the collection box from the tabletop. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0019] Figure 2 It is a schematic diagram of the partial structure of the present utility model.
[0020] In the figure: 1. Cutting saw; 2. Cutting handle; 3. Support frame; 4. Backing plate; 5. Cutting groove; 6. Leakage groove; 7. Clamping cylinder; 8. Movable clamping plate; 9. Tabletop; 10. Clamping roller; 11. Conveyor roller; 12. Support leg; 13. Fixed frame; 14. Moving block; 15. Crank; 16. Collection box; 17. Box handle; 18. Insertion block; 19. Rack; 20. Bottom plate; 21. Stopper; 22. Slide rail; 23. Motor; 24. Fixed clamping plate; 25. Moving plate; 26. Gear; 27. Screw. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] The present utility model provides a horizontal distance control device for aluminum processing as follows Figure 1-2 shown, which includes a tabletop 9 and support legs 12 arranged at the four corners of the bottom of the tabletop 9;
[0023] A backing plate 4 is arranged on the tabletop 9, a cutting groove 5 is arranged on the backing plate 4, a support frame 3 is arranged on the backing plate 4, a cutting saw 1 is arranged above the support frame 3, and a cutting grip 2 is arranged on the cutting saw 1;
[0024] On the tabletop 9 on the left side of the backing plate 4, a bottom plate 20 is arranged, two slide rails 22 are arranged on the bottom plate 20, a rack 19 is arranged on one side of the bottom plate 20, a stop block 21 is arranged on the left side of the bottom plate 20, a moving plate 25 is arranged on the bottom plate 20, a motor 23 is arranged on the moving plate 25, a gear 26 is arranged at the bottom of the motor 23, a fixed clamping plate 24 and a movable clamping plate 8 are arranged on the moving plate 25, a clamping cylinder 7 is arranged outside the movable clamping plate 8, two conveying rollers 11 are arranged on the right side of the backing plate 4, fixing frames 13 are respectively arranged on both sides of the conveying rollers 11, a pair of moving blocks 14 are arranged between the two conveying rollers 11, a screw rod 27 is arranged at the bottom of the moving block 14, a clamping roller 10 is arranged on the moving block 14, and a crank 15 is arranged outside the tabletop 9.
[0025] In this embodiment, the horizontal distance control device for aluminum processing is mainly used to control the length of aluminum during cutting, helping workers accurately cut and process aluminum, and improving the processing efficiency of aluminum. The specific usage method is as follows. First, the front end of the aluminum needs to be placed on the conveying roller 11. Then, by rotating the crank 15 on the side, the screw rod 27 can be driven to rotate, so that the moving block 14 drives the clamping roller 10 to move relatively, thereby clamping the aluminum. Then, push the aluminum forward and make the head of the aluminum be clamped and fixed by the fixed clamping plate 24 and the movable clamping plate 8 on the moving plate 25. By moving the moving plate 25 to the left, the aluminum can be driven to move to the left. Finally, after moving a certain distance, the worker can cut the aluminum with the cutting saw 1.
[0026] As Figure 1 and Figure 2 shown, the bottom plate 20 is fixedly installed with the tabletop 9, the rack 19 is fixedly installed with the bottom plate 20, the stop block 21 is welded to the bottom plate 20, the slide rail 22 is fixedly installed with the bottom plate 20, the moving plate 25 is slidably connected with the slide rail 22, the motor 23 is fixedly installed with the moving plate 25, the gear 26 is arranged at the bottom of the moving plate 25, the gear 26 is fixedly connected with the motor 23, the gear 26 meshes with the rack 19, the fixed clamping plate 24 is fixedly connected with the moving plate 25, the clamping cylinder 7 is fixedly installed with the moving plate 25, the clamping cylinder 7 is fixedly connected with the moving plate 25, and the clamping cylinder 7 can push the movable clamping plate 8 to move.
[0027] Preferably, through the provision of the clamping cylinder 7, the movable clamping plate 8 and the fixed clamping plate 24, by externally controlling the clamping cylinder 7, the movement of the movable clamping plate 8 can be controlled. Through the mutual cooperation of the movable clamping plate 8 and the fixed clamping plate 24, the aluminum material can be fixedly clamped. Through the provision of the motor 23, the rack 19, the gear 26, the moving plate 25, the slide rail 22 and the stopper 21, the motor 23 can drive the gear 26 at the bottom to rotate. Since the gear 26 meshes with the rack 19, not only the accuracy of the movement of the moving plate 25 can be improved, but also the motor 23 can drive the moving plate 2 to move left and right on the slide rail 22. At the same time, by clamping and fixing the aluminum material, the aluminum material can be pulled to the left, facilitating the cutting saw 1 to cut the aluminum material.
[0028] As Figure 1 shown, the conveyor roller 11 is rotatably connected to the fixed frame 13, the fixed frame 13 is fixedly installed on the table board 9, the conveyor roller 11 is used to convey the aluminum material forward, the screw rod 27 is rotatably connected to the table board 9, the screw rod 27 is fixedly connected to the crank 15, the moving block 14 is threadedly connected to the screw rod 27, and the thread directions on the two moving blocks 14 are opposite. The clamping roller 10 is rotatably connected to the moving block 14.
[0029] Preferably, through the provision of the clamping roller 10, the conveyor roller 11, the screw rod 27, the moving block 14 and the crank 15, the conveyor roller 11 facilitates the conveyance of the aluminum material to the backing plate 4. By manually rotating the crank 15, the screw rod 27 can be driven to rotate. Since the moving block 14 is threadedly connected to the screw rod 27 and the threads on the two moving blocks 14 are opposite, the two moving blocks 14 can move relatively when the screw rod 27 rotates, and finally the clamping roller 10 forms a clamp on the aluminum material. The mutual cooperation of the clamping roller 10, the fixed clamping plate 24 and the movable clamping plate 8 can prevent the position of the aluminum material from shifting during movement, ensuring the cutting accuracy.
[0030] As Figure 1 shown, a leakage groove 6 is provided at the bottom of the backing plate 4, a collection box 16 is provided below the leakage groove 6, a box handle 17 is provided on the collection box 16, the box handle 17 is fixedly connected to the collection box 16, and a pair of insertion blocks 18 are provided at the bottom of the table board 9. The collection box 16 can be inserted into the insertion blocks 18.
[0031] Preferably, through the provision of the leakage groove 6, the collection box 16, the box handle 17 and the insertion blocks 18, after the cutting saw 1 cuts the aluminum material, the cutting debris can fall into the bottom leakage groove 6 through the cutting groove 5. Finally, these debris will fall into the collection box 16 through the leakage groove 6. By pulling the box handle 17, the whole collection box 16 can be pulled out, facilitating the user to pour out the cutting debris. The insertion blocks 18 facilitate the installation and disassembly of the collection box 16 from the table board 9.
[0032] Finally, it should be noted that the above are only preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A horizontal distance control device for aluminum processing, comprising a tabletop (9) and support legs (12) provided at the four corners of the bottom of the tabletop (9); A backing plate (4) is provided on the tabletop (9), a cutting groove (5) is provided on the backing plate (4), a support frame (3) is provided on the backing plate (4), a cutting saw (1) is provided above the support frame (3), and a cutting handle (2) is provided on the cutting saw (1); It is characterized in that: A bottom plate (20) is provided on the tabletop (9) on the left side of the backing plate (4), two slide rails (22) are provided on the bottom plate (20), a rack (19) is provided on one side of the bottom plate (20), a stop block (21) is provided on the left side of the bottom plate (20), a moving plate (25) is provided on the bottom plate (20), a motor (23) is provided on the moving plate (25), a gear (26) is provided at the bottom of the motor (23), a fixed clamping plate (24) and a movable clamping plate (8) are provided on the moving plate (25), a clamping cylinder (7) is provided outside the movable clamping plate (8), two conveying rollers (11) are provided on the right side of the backing plate (4), fixing frames (13) are respectively provided on both sides of the conveying rollers (11), a pair of moving blocks (14) are provided between the two conveying rollers (11), a screw rod (27) is provided at the bottom of the moving block (14), a clamping roller (10) is provided on the moving block (14), and a crank (15) is provided outside the tabletop (9).
2. The horizontal distance control device for aluminum processing according to claim 1, characterized in that: The bottom plate (20) is fixedly installed with the tabletop (9), the rack (19) is fixedly installed with the bottom plate (20), the stop block (21) is welded to the bottom plate (20), and the slide rails (22) are fixedly installed with the bottom plate (20).
3. The horizontal distance control device for aluminum processing according to claim 2, characterized in that: The moving plate (25) is slidably connected with the slide rails (22), the motor (23) is fixedly installed with the moving plate (25), the gear (26) is provided at the bottom of the moving plate (25), the gear (26) is fixedly connected with the motor (23), and the gear (26) meshes with the rack (19).
4. The horizontal distance control device for aluminum processing according to claim 3, wherein: The fixed clamping plate (24) is fixedly connected with the moving plate (25), the clamping cylinder (7) is fixedly installed with the moving plate (25), the clamping cylinder (7) is fixedly connected with the moving plate (25), and the clamping cylinder (7) can push the movable clamping plate (8) to move.
5. The horizontal distance control device for aluminum processing according to claim 1, characterized in that: The conveying roller (11) is rotatably connected with the fixing frame (13), the fixing frame (13) is fixedly installed with the tabletop (9), and the conveying roller (11) is used for forward conveying of aluminum.
6. The horizontal distance control device for aluminum processing according to claim 5, characterized in that: The screw rod (27) is rotatably connected with the tabletop (9), the screw rod (27) is fixedly connected with the crank (15), the moving block (14) is threadedly connected with the screw rod (27), the thread directions on the moving block (14) are opposite, and the clamping roller (10) is rotatably connected with the moving block (14).
7. The horizontal distance control device for aluminum processing according to claim 1, characterized in that: A leakage groove (6) is provided at the bottom of the backing plate (4), a collection box (16) is provided below the leakage groove (6), a box handle (17) is provided on the collection box (16), the box handle (17) is fixedly connected to the collection box (16), a pair of insertion blocks (18) are provided at the bottom of the tabletop (9), and the collection box (16) can be inserted into the insertion blocks (18).