Novel slant bed numerical control machine tool

By introducing dehumidifier, cooler and fan design into the inclined bed CNC machine tool, the problem of vaporized moisture discharge of cutting fluid is solved, and the parts are anti-rust and recovery of cutting fluid is achieved, and the equipment life and efficiency are improved.

CN223130131UActive Publication Date: 2025-07-22杭州平野精密机械有限公司

Patent Information

Application Number
CN202421827884.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-22
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

During the processing process of the existing inclined CNC machine tools, moisture is difficult to effectively discharge after the cutting fluid is vaporized, resulting in rust and corrosion of internal parts of the machine tool, and the return of the cutting fluid affects the processing observation and equipment life.

Method used

The dehumidifier and cooler design is adopted to discharge steam in time and then condense and recover the cutting fluid. The moisture return is controlled through the baffle, and the internal air heater is quickly air-dryed by the machine tool to prevent excessive moisture.

Benefits of technology

Effectively prevent rust and corrosion of machine tool parts, improve the service life of the equipment, and realize the recycling and reuse of cutting fluid, saving costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223130131U_ABST
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Abstract

The utility model belongs to the technical field of numerical control machine tools, and particularly relates to a novel slant bed numerical control machine tool which is characterized in that a shell is arranged on a base, a second through hole is formed in one side of the base, two baffles are rotationally arranged in the second through hole, a collecting box is arranged below the second through hole, and a first through hole is formed in a top plate of the shell; a dehumidifier is arranged at the position, above the first through hole, of the upper end face of the shell, a cooler is arranged at the output end of the dehumidifier, a second pipeline is arranged between the cooler and the second through hole, a honeycomb net plate is arranged on one side of the shell, a fan heater is arranged on the outer side of the shell, and the output end of the fan heater is connected with the honeycomb net plate. Through the design of the second through hole, the baffle and the like, the second through hole can be closed in time, cutting fluid steam in the collecting box is prevented from flowing back into the shell, the situations that moisture in the lathe is too large, and part of parts are rusted or corroded are avoided, and the service life of equipment is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of numerical control machine tools, in particular to a novel inclined bed numerical control machine tool. Background Art

[0002] The slant bed precision CNC machine tool is a high-precision, high-efficiency automated machine tool equipped with a multi-station turret or a power turret. The machine tool has a wide range of processing capabilities and can process linear cylinders, oblique cylinders, arcs and various threads, grooves, worms and other complex workpieces. It has linear interpolation, circular interpolation and various compensation functions, and has played a good economic effect in the mass production of complex parts. However, most slant bed CNC machine tools are closed machine tools, and the moisture inside is not easy to discharge.

[0003] For example, a new type of inclined bed CNC machine tool disclosed in patent application number CN202022143597.9 includes a base and a bed arranged on the base, a movable feed turret is arranged on the bed, a chip flushing mechanism is arranged on the feed turret, the chip flushing mechanism includes a body and a plurality of nozzles, the body is arranged on the feed turret, a receiving cavity is arranged in the body, and the nozzle is arranged on the body and communicated with the receiving cavity. Through the setting of the chip flushing mechanism, when the feed turret is feeding or returning, gas or liquid is sprayed through the nozzle to flush the surface of the machine tool, clean the residual waste, reduce the need for workers to clean, and improve operating efficiency.

[0004] In the prior art, multiple nozzles are set to flush the surface of the machine tool and clean the waste remaining on the surface of the machine tool. However, since most inclined machine tools are box-type, the processing parts need to be cooled in real time when processing the workpiece. At this time, after the cutting fluid cools the workpiece and the tool, a part of it will vaporize. If the moisture is not discharged in time, it will cause rust on the internal parts of the machine tool for a long time, and too much water vapor will affect the observation of the internal processing by outsiders.

[0005] After get off work, workers usually shut down the machine tools, and there will be residual cutting fluid inside. If the interior is not dehumidified in time, it will cause rust of the internal parts of the machine tools over a long period of time. In addition, the chip removal holes of the inclined bed machine tools are connected to the box that collects chips and cutting fluid. The cutting fluid inside the box will also have moisture flowing back into the machine tools, which will also cause rust of the internal parts of the machine tools over a long period of time. Utility Model Content

[0006] In order to overcome the deficiencies of the prior art, the present utility model provides a new type of inclined bed numerical control machine tool. Through the designs of a dehumidifier and a cooler, etc., the steam generated during processing can be promptly discharged from the interior of the housing, and after condensation, it flows back into the collection tank again, forming the recycling and reuse of the cutting fluid. Through the designs of the second through-hole, the baffle plate, and the warm air blower, etc., the moisture inside the collection tank is isolated outside the housing, and the warm air blower can quickly dry the interior of the housing, preventing some parts of the machine tool from rusting and corroding due to excessive moisture inside the housing.

[0007] In order to achieve the above object, the present utility model provides the following technical solutions: A new type of inclined bed numerical control machine tool, on which a clamping mechanism and a tool mounting component are respectively arranged, a housing is arranged on the base, a second through-hole is arranged on one side of the base, two baffle plates are rotatably arranged inside the second through-hole, a collection tank is arranged below the second through-hole, a first through-hole is arranged on the top plate of the housing, a dehumidifier is arranged above the first through-hole on the upper end surface of the housing, a cooler is arranged at the output end of the dehumidifier, a second pipeline is arranged between the cooler and the second through-hole, a honeycomb mesh plate is arranged on one side of the housing, a warm air blower is arranged outside the housing, and the output end of the warm air blower is connected to the honeycomb mesh plate.

[0008] Optionally, a plurality of rotating shafts are rotatably arranged on the side wall of the second through-hole, one end of the rotating shaft is connected to one side of the baffle plate, and a first gear is arranged at the other end of the rotating shaft. A support plate is arranged on one side of the base, two motors are arranged on the support plate, a second gear is arranged at the output end of the motor, and the first gear and the second gear are meshed and connected.

[0009] Optionally, a monitor is arranged on the inner side wall of the second through-hole.

[0010] Optionally, a filter screen is arranged on the first through-hole.

[0011] Optionally, a first pipeline is arranged at the output end of the dehumidifier, and the first pipeline is connected to the input end of the cooler.

[0012] Optionally, an air discharge pipe is arranged on the second pipeline.

[0013] Optionally, an intelligent controller is arranged outside the housing.

[0014] Optionally, a sealing strip is arranged on the lower end surface of the baffle plate.

[0015] In summary, compared with the prior art, the beneficial effects of this solution are:

[0016] (1) Through the design of a dehumidifier and a cooler, etc., the steam generated during processing can be timely discharged from the interior of the housing, and after being condensed by the cooler, it flows back into the collection tank through the second pipeline again, forming the recycling of the cutting fluid, effectively saving some costs;

[0017] (2) Through the design of the second through-hole and the baffle, etc., the second through-hole can be timely closed to prevent the cutting fluid steam inside the collection tank from flowing back into the interior of the housing, avoiding the situation of excessive humidity inside the lathe, and rust or corrosion of some parts, and improving the service life of the equipment;

[0018] (3) By setting the honeycomb mesh plate and the heater, the interior of the housing can be quickly dried, further preventing the situation of excessive humidity inside the lathe and rust or corrosion of some parts. Description of the Drawings

[0019] Figure 1 is the first perspective three-dimensional view of the present utility model;

[0020] Figure 2 is the second perspective three-dimensional view of the present utility model;

[0021] Figure 3 is the front view of the present utility model;

[0022] Figure 4 is Figure 3 the three-dimensional sectional view at A-A in

[0023] Figure 5 is Figure 3 the three-dimensional sectional view at B-B in

[0024] Figure 6 is Figure 4 the partial enlarged view at C in

[0025] Figure 7 is Figure 5 the partial enlarged view at D in

[0026] Figure 8 is Figure 2 the partial enlarged view at E in

[0027] In the figure: base 10, housing 11, first through-hole 12, filter screen 13, dehumidifier 14, first pipeline 15, cooler 16, second pipeline 17, second through-hole 18, collection tank 19, baffle 20, sealing strip 21, rotating shaft 22, first gear 23, second gear 24, motor 25, air discharge pipe 26, honeycomb mesh plate 27, heater 28, support plate 29, monitor 30, intelligent controller 31. Detailed Implementation Manner

[0028] In order to enable those skilled in the art to better understand the solution of the present utility model, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Embodiment 1:

[0029] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 8 shown, a new type of inclined bed numerical control machine tool, a clamping mechanism and a tool mounting assembly are respectively arranged on a base 10. A housing 11 is arranged on the base 10. A second through hole 18 is arranged on one side of the base 10. Two baffle plates 20 are rotatably arranged inside the second through hole 18. A collection box 19 is arranged below the second through hole 18. A first through hole 12 is arranged on the top plate of the housing 11. A dehumidifier 14 is arranged above the first through hole 12 on the upper end surface of the housing 11. The output end of the dehumidifier 14 is provided with a cooler 16. A second pipeline 17 is arranged between the cooler 16 and the second through hole 18. A honeycomb mesh panel 27 is arranged on one side of the housing 11. A warm air blower 28 is arranged outside the housing 11. The output end of the warm air blower 28 is connected to the honeycomb mesh panel 27.

[0030] Specifically, both the clamping mechanism and the tool mounting assembly are basic devices of the inclined bed numerical control machine tool, and this solution will not be elaborated too much. The second through hole 18 is arranged inside the housing 11, and a collection box 19 is placed directly below it. The chips and cutting fluid generated during processing flow into the collection box 19 through the second through hole 18.

[0031] The dehumidifier 14 can extract the water vapor in the machine tool through the first through hole 12 to prevent parts from rusting due to excessive moisture in the machine tool.

[0032] The cooler 16 can condense the water vapor extracted by the dehumidifier 14, and then the condensed water flows into the collection box 19 through the second pipeline 17, realizing the recycling of vaporized water or cutting fluid.

[0033] After the chips and cutting fluid generated during processing flow into the collection box 19, the two baffle plates 20 can quickly approach and stick tightly, making the second through hole 18 in a closed state to prevent the cutting fluid inside the collection box 19 from partially vaporizing and entering the machining cavity of the machine tool again through the second through hole 18.

[0034] The warm air blower 28 can blow hot air into the housing 11 through the honeycomb mesh panel 27 to dry the cutting fluid inside the machine tool, enabling the worker to directly close the lathe and the lathe door after work without worrying about parts rusting due to humidity inside the lathe.

[0035] Furthermore, asFigure 7 A filter screen 13 is provided on the first through hole 12 shown.

[0036] Specifically, under the suction of the dehumidifier 14, it is possible that cutting debris is sucked into the interior of the dehumidifier 14 through the first through hole 12, causing damage to the dehumidifier 14. The filter screen 13 provided on the first through hole 12 can effectively block the cutting debris from being sucked into the dehumidifier 14.

[0037] Furthermore, as Figure 1 shown, a first pipe 15 is provided at the output end of the dehumidifier 14, and the first pipe 15 is connected to the input end of the cooler 16.

[0038] Furthermore, as Figure 2 shown, an air discharge pipe 26 is provided on the second pipe 17.

[0039] Specifically, the air discharge pipe 26 is provided on the second pipe 17 at the upper end face part of the housing 11, and its opening faces upward and is communicated with the second pipe 17. The air discharge pipe 26 can discharge the air after removing water vapor.

[0040] Furthermore, as Figure 8 shown, a plurality of rotating shafts 22 are rotatably provided on the side wall of the second through hole 18. One end of the rotating shaft 22 is connected to one side of the baffle 20, and a first gear 23 is provided at the other end of the rotating shaft 22. A support plate 29 is provided on one side of the base 10, and two motors 25 are provided on the support plate 29. A second gear 24 is provided at the output end of the motor 25, and the first gear 23 and the second gear 24 are meshed and connected. A monitor 30 is provided on the inner side wall of the second through hole 18.

[0041] Specifically, the motor 25 is a common motor, which is prior art and will not be elaborated in this solution. The monitor can monitor the amount of cutting debris and cutting fluid stored inside the second through hole 18. The output end of the motor 25 drives the second gear 24 to rotate, the second gear 24 drives the first gear 23 to rotate, the first gear 23 drives the rotating shaft 22 to rotate, and the rotating shaft 22 drives the baffle 20 to rotate along the axis of the rotating shaft 22, forming the opening and closing of the second through hole 18. Under the monitoring of the monitor 30, when the cutting fluid and debris in the groove are stored to a certain amount, the motor 25 is started, thereby driving the baffle 20 to rotate and opening the second through hole 18, so that the cutting debris and cutting fluid fall into the collection box 19, and then the motor 25 is started in time to close the second through hole 18.

[0042] Furthermore, as Figure 2 and Figure 3 shown, an intelligent controller 31 is provided on the outside of the housing 11.

[0043] Specifically, the intelligent controller 31 can perform intelligent control on the overall operation of the numerical control machine tool.

[0044] First, during the machining process, part of the cutting fluid will be vaporized by the heat of the workpiece and the cutting tool. At this time, the dehumidifier 14 is started. The dehumidifier 14 will suck the vaporized cutting fluid vapor inside the housing 11 through the first through-hole 12 into the dehumidifier 14, and then, through the output end of the dehumidifier 14 and the first pipe 15, discharge it into the cooler 16. The cooler 16 will cool and liquefy the cutting fluid vapor. The cooled cutting fluid will flow into the collection box 19 through the second pipe 17, and the gas without vapor will be discharged through the air discharge pipe 26.

[0045] Then, under the action of gravity, the cutting debris and cutting fluid generated during machining will flow from the upper inclined surface of the base 10 into the second through-hole 18. Under the monitoring of the monitor 30, when the debris and cutting fluid accumulate to a certain amount, the motor 25 will be started. The output end of the motor 25 drives the second gear 24 to rotate. The second gear 24 drives the first gear 23 to rotate. The first gear 23 drives the rotating shaft 22, and the rotating shaft 22 drives the baffle 20 to rotate, thereby opening the second through-hole 18, so that the cutting debris and cutting fluid fall into the collection box 19.

[0046] Finally, after the workers get off work, only need to turn off the lathe and the lathe door. At this time, the baffle 20 is in the closed state. Start the warm air blower 28. The warm air blower 28 will generate hot air, which is blown into the housing 11 through the honeycomb mesh plate 27 to dry the inside of the lathe. The generated vapor is extracted from the housing 11 by the dehumidifier 14 and flows into the collection box 19 again after condensation. Embodiment Two:

[0047] On the basis of Embodiment One, a further embodiment is made, such as Figure 6 shown, a sealing strip 21 is arranged on the lower end surface of the baffle 20.

[0048] Specifically, the sealing strip 21 is made of an elastic material, which can effectively increase the closing effect of the two baffles 20 on the second through-hole 18.

[0049] As used in the specification and claims, certain terms are used to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. The specification and claims do not use the difference in names as a way to distinguish components, but use the difference in functions of components as the criterion for distinction. As mentioned throughout the specification and claims, "comprising" is an open-ended term and should be interpreted as "including but not limited to". "Substantially" means within an acceptable error range. Those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0050] It should be noted that the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a commodity or system including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such commodity or system. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of additional identical elements in the commodity or system including the said element.

[0051] The above description shows and describes several preferred embodiments of the present application. However, as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be changed within the scope of the application concept described herein through the above teachings or the technology or knowledge in the relevant field. And any changes and modifications made by those skilled in the art without departing from the spirit and scope of the present application shall fall within the protection scope of the appended claims of the present application.

Claims

1. A new type of inclined bed CNC machine tool, including a base (10), wherein a clamping mechanism and a tool mounting assembly are respectively arranged on the base (10), and it is characterized in that, A housing (11) is provided on the base (10). A second through hole (18) is provided on one side of the base (10). Two baffles (20) are rotatably provided inside the second through hole (18). A collection box (19) is provided below the second through hole (18). A first through hole (12) is provided on the top plate of the housing (11). A dehumidifier (14) is provided above the first through hole (12) on the upper end surface of the housing (11). The output end of the dehumidifier (14) is provided with a cooler (16). A second pipeline (17) is provided between the cooler (16) and the collection box (19). A honeycomb mesh panel (27) is provided on one side of the housing (11). A warm air blower (28) is provided outside the housing (11). The output end of the warm air blower (28) is connected to the honeycomb mesh panel (27).

2. A new type of inclined bed numerical control machine tool according to claim 1, characterized in that, A plurality of rotating shafts (22) are rotatably provided on the side wall of the second through hole (18). One end of the rotating shaft (22) is connected to one side of the baffle (20). The other end of the rotating shaft (22) is provided with a first gear (23). A support plate (29) is provided on one side of the base (10). Two motors (25) are provided on the support plate (29). The output end of the motor (25) is provided with a second gear (24). The first gear (23) and the second gear (24) are meshed and connected.

3. A novel inclined bed numerical control machine tool according to claim 2, characterized in that, A monitor (30) is provided on the inner side wall of the second through hole (18).

4. A novel inclined bed numerical control machine tool according to claim 1, characterized in that, A filter screen (13) is provided on the first through hole (12).

5. A novel inclined bed numerical control machine tool according to claim 4, characterized in that, The output end of the dehumidifier (14) is provided with a first pipeline (15). The first pipeline (15) is connected to the input end of the cooler (16).

6. A novel inclined bed numerical control machine tool according to claim 5, characterized in that, An air discharge pipe (26) is provided on the second pipeline (17).

7. A novel inclined bed numerical control machine tool according to claim 1, characterized in that, An intelligent controller (31) is provided outside the housing (11).

8. A novel inclined bed numerical control machine tool according to claim 2, characterized in that, A sealing strip (21) is provided on the lower end surface of the baffle (20).

Citation Information

Patent Citations

  • Novel slant bed numerical control machine tool

    CN213561346U

Cited By

  • Numerical control inclined machine tool with workpiece angle adjusting mechanism

    CN121589654A