Burr removing device for gear shaft machining

Abstract

The utility model relates to the technical field of gear shaft machining, and discloses a gear shaft machining burr removing device which comprises a frame body, a polishing device is arranged on the top of the frame body, and a clamping device is arranged on the inner bottom face of the frame body. According to the burr removing device for gear shaft machining, the movable plate and the inner supporting block are arranged, the movable plate tightly abuts against the gear shaft body, rotation of the movable plate can adapt to the appearance of the gear shaft body, the stress concentration phenomenon caused by excessive clamping is avoided, clamping damage to the surface of the gear shaft body can be reduced, and the machining efficiency of the gear shaft is improved. The elastic piece pushes the movable frame to enable the movable plate to abut against the outer wall of the gear shaft, a stable clamping state is formed, the situation that a gear shaft body is loosened or deviated due to vibration or impact in the grinding or other machining processes is prevented, the inner supporting block abuts against the inner wall of the clamping groove, an inner and outer clamping structure is formed, and the gear shaft is more stable in the grinding process.

Description

Technical Field

[0001] The utility model relates to the technical field of gear shaft processing, and particularly relates to a device for removing burrs in gear shaft processing. Background Technique

[0002] A gear shaft is a mechanical component that combines both gears and a shaft, mainly used to achieve the transmission of power and torque in a transmission system. It is usually made of high-strength materials such as alloy steel to withstand a working environment of high-speed rotation and high load.

[0003] The design of the gear shaft combines the functions of a gear and a shaft: on the one hand, through the gear part meshing with other gears, the transmission and adjustment of power are achieved; on the other hand, through the shaft body part, it supports rotating parts and bears radial and axial loads. Gear shafts are widely used in various mechanical equipment, such as automotive transmissions, industrial reducers, and various transmission devices.

[0004] However, during the actual processing of the above-mentioned gear shaft, the gear shaft material such as alloy steel will undergo plastic deformation under the action of high cutting force. Especially when the cutting speed and feed rate are relatively large, it is easy for material to be extruded at the edge of the workpiece and form burrs. The burrs may affect the subsequent assembly process, increase the clearance between components, and lead to a decrease in the assembly accuracy of the gear shaft. In addition, the existence of burrs will also cause wear and damage to adjacent components. In view of this, we have proposed a device for removing burrs in gear shaft processing. Content of the Utility Model

[0005] The purpose of the utility model is to provide a device for removing burrs in gear shaft processing to solve the problems raised in the above-mentioned background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A device for removing burrs in gear shaft processing, including a frame body. A grinding device is arranged on the top of the frame body, and a clamping device is arranged on the inner bottom surface of the frame body. The clamping device includes:

[0007] A second motor, which is fixedly connected to the inner bottom surface of the frame body. The output end of the second motor is fixedly connected with a threaded rod. A mounting seat is threadedly connected to the side wall of the threaded rod, and the mounting seat is slidably connected with a movable frame;

[0008] A movable plate, a mounting column is fixedly connected to the side wall of the movable frame, a mounting plate is fixedly connected to the side wall of the mounting column, the movable plate is hinged to the mounting plate, the movable plate abuts against the gear shaft body, and an arc-shaped telescopic rod is fixedly connected to the side wall of the movable plate;

[0009] Motor three, the motor three is fixedly connected to the inner bottom surface of the frame body, the output end of the motor three is fixedly connected with a screw rod, the side wall of the screw rod is threadedly connected with a triangular block, and the side wall of the triangular block is movably connected with the movable frame.

[0010] Preferably, the grinding device includes a hydraulic cylinder, the hydraulic cylinder is fixedly connected to the top end face of the frame body, the output end of the hydraulic cylinder is fixedly connected with a motor one, the output end of the motor one is fixedly connected with a turntable, and the bottom end face of the turntable is fixedly connected with a grinding roller, and the grinding roller grinds the gear shaft body.

[0011] Preferably, an elastic member is fixedly connected to the side wall of the movable frame, and one end of the elastic member away from the movable frame is fixedly connected to the inner wall of the movable frame, and the elastic member pushes the movable frame towards the gear shaft body.

[0012] Preferably, one end of the arc-shaped telescopic rod away from the movable plate is fixedly connected to the side wall of the mounting column, the arc-shaped telescopic rod is an elastic telescopic rod, the arc-shaped telescopic rod pushes the movable plate to reset, and at the same time, the arc-shaped telescopic rod limits the maximum unfolding angle of the movable plate.

[0013] Preferably, the mounting column is hollow, an activity block is slidably connected to the inner wall of the mounting column, a trapezoidal block is fixedly connected to the end face of the activity block, a guide rail is fixedly connected to the side wall of the mounting column, and the guide rail is slidably connected to the inner support block.

[0014] Preferably, one end of the activity block away from the trapezoidal block is fixedly connected with a spring, one end of the spring away from the activity block abuts against the push plate, an adjusting bolt is fixedly connected to the end face of the push plate, and the adjusting bolt is threadedly connected with the movable frame.

[0015] Preferably, a limiting rod is connected to the top end face of the motor three, the limiting rod is slidably connected with the triangular block, so that the triangular block can only move longitudinally, a vertical rod is fixedly connected to the inner bottom surface of the frame body, and the vertical rod is slidably connected with the mounting seat, so that the mounting seat can only move longitudinally.

[0016] Compared with the prior art, the utility model provides a device for removing burrs in the processing of gear shafts, and has the following beneficial effects:

[0017] 1. The device for removing burrs from the gear shaft machining, through the arranged movable plate and inner support block, the movable plate tightly abuts against the gear shaft body. The rotation of the movable plate can adapt to the shape of the gear shaft body, avoiding the stress concentration phenomenon caused by excessive clamping, helping to reduce the clamping damage to the surface of the gear shaft body. The elastic member pushes the movable frame to make the movable plate abut against the outer wall of the gear shaft, forming a stable clamping state, preventing the gear shaft body from loosening or shifting due to vibration or impact during grinding or other machining processes. The inner support block abuts against the inner wall of the card slot, forming an internal and external clamping structure, making the gear shaft more stable during grinding, not prone to displacement or vibration, thereby ensuring the machining accuracy. The trapezoidal block and the inner support block can adjust the position and force according to the size of the gear shaft body, being applicable to the machining of gear shafts of different sizes, improving the versatility and adaptability of the equipment.

[0018] 2. The device for removing burrs from the gear shaft machining, through the arranged adjusting bolt, adjusts the pre-pressure of the spring. An appropriate pre-pressure can keep the spring stable and not loose during the clamping process, avoiding the position deviation of the movable block caused by vibration or external force, ensuring that the clamping force is both stable enough and not too large to avoid damaging the surface of the gear shaft. Brief Description of the Drawings

[0019] Figure 1 It is a schematic diagram of the main structure of the present utility model;

[0020] Figure 2 It is a schematic diagram of the clamping assembly structure of the present utility model;

[0021] Figure 3 It is a schematic diagram of the triangular block structure of the present utility model;

[0022] Figure 4 It is a schematic diagram of the movable plate structure of the present utility model;

[0023] Figure 5 It is a schematic diagram of the cross-sectional structure of the mounting column of the present utility model;

[0024] Figure 6 It is a schematic diagram of the gear shaft body structure of the present utility model.

[0025] In the figure: 1. Frame body; 2. Hydraulic cylinder; 3. Motor 1; 4. Turntable; 5. Grinding roller; 6. Gear shaft body; 7. Clamping device; 701. Motor 2; 702. Threaded rod; 703. Mounting seat; 704. Movable frame; 705. Mounting column; 706. Mounting plate; 707. Movable plate; 708. Arc-shaped telescopic rod; 709. Motor 3; 710. Screw; 711. Triangular block; 8. Limit rod; 9. Vertical rod; 10. Movable block; 11. Trapezoidal block; 12. Guide rail; 13. Inner support block; 14. Spring; 15. Push plate; 16. Adjusting bolt. Detailed Embodiment

[0026] As shown Figures 1 - 6 in the figure, the present utility model provides a technical solution: a device for removing burrs from a gear shaft during machining, including a frame 1. A grinding device is provided on the top of the frame 1. The grinding device includes a hydraulic cylinder 2, the hydraulic cylinder 2 is fixedly connected to the top end face of the frame 1, the output end of the hydraulic cylinder 2 is fixedly connected to a first motor 3, the output end of the first motor 3 is fixedly connected to a turntable 4, the bottom end face of the turntable 4 is fixedly connected to a grinding roller 5, and the grinding roller 5 grinds the gear shaft body 6. A clamping device 7 is arranged on the inner bottom surface of the frame 1. The clamping device 7 includes a second motor 701, a threaded rod 702, a mounting seat 703, a movable frame 704, a mounting column 705, a mounting plate 706, a movable plate 707, an arc-shaped telescopic rod 708, a third motor 709, a screw rod 710, and a triangular block 711.

[0027] In an embodiment of the present utility model, the second motor 701 is fixedly connected to the inner bottom surface of the frame 1, the output end of the second motor 701 is fixedly connected to the threaded rod 702, the side wall of the threaded rod 702 is threadedly connected to the mounting seat 703, the mounting seat 703 is slidably connected to the movable frame 704, and a vertical rod 9 is fixedly connected to the inner bottom surface of the frame 1. The vertical rod 9 is slidably connected to the mounting seat 703, so that the mounting seat 703 can only move longitudinally.

[0028] An elastic member is fixedly connected to the side wall of the movable frame 704. The end of the elastic member away from the movable frame 704 is fixedly connected to the inner wall of the movable frame 704. The elastic member pushes the movable frame 704 towards the gear shaft body 6. A mounting column 705 is fixedly connected to the side wall of the movable frame 704. A mounting plate 706 is fixedly connected to the side wall of the mounting column 705. The movable plate 707 is hinged to the mounting plate 706. The movable plate 707 abuts against the gear shaft body 6. An arc-shaped telescopic rod 708 is fixedly connected to the side wall of the movable plate 707. The end of the arc-shaped telescopic rod 708 away from the movable plate 707 is fixedly connected to the side wall of the mounting column 705. The arc-shaped telescopic rod 708 is an elastic telescopic rod. The arc-shaped telescopic rod 708 pushes the movable plate 707 to reset, and at the same time, the arc-shaped telescopic rod 708 limits the maximum expansion angle of the movable plate 707.

[0029] The third motor 709 is fixedly connected to the inner bottom surface of the frame 1. The output end of the third motor 709 is fixedly connected to the screw rod 710. The side wall of the screw rod 710 is threadedly connected to the triangular block 711. The side wall of the triangular block 711 is movably connected to the movable frame 704. A limiting rod 8 is connected to the top end face of the third motor 709. The limiting rod 8 is slidably connected to the triangular block 711, so that the triangular block 711 can only move longitudinally.

[0030] Motor three 709 drives triangular block 711 to move upward, triangular block 711 opens movable frame 704, places gear shaft body 6 between movable plates 707, and then triangular block 711 moves downward, elastic member pushes movable frame 704 to move toward gear shaft body 6, movable plate 707 rotates after touching the outer wall of gear shaft body 6, and then several groups of movable plates 707 are tightly abutted against gear shaft body 6, the rotation of movable plate 707 can adapt to the shape of gear shaft body 6, avoids stress concentration caused by excessive clamping, and helps to reduce clamping damage to the surface of gear shaft body 6, elastic member pushes movable frame 704 to make movable plate 707 abut against the outer wall of gear shaft, forming a stable clamping state, preventing gear shaft body 6 from loosening or offset due to vibration or impact during grinding or other processing.

[0031] The mounting column 705 is hollow, and the inner wall of the mounting column 705 is slidably connected with a movable block 10, and the end face of the movable block 10 is fixedly connected with a trapezoidal block 11, and the side wall of the mounting column 705 is fixedly connected with a guide rail 12, and the guide rail 12 is slidably connected with the inner support block 13, and the trapezoidal block 11 abuts against the inner wall of the slot on the side wall of the gear shaft body 6, and then the trapezoidal block 11 moves toward the mounting column 705, and the trapezoidal block 11 pushes the inner support block 13 to move along the guide rail 12, so that the inner support block 13 abuts against the inner wall of the slot, forming an inside-outside clamping structure, so that the gear shaft is more stable during the grinding process and is not prone to displacement or vibration, thereby ensuring the processing accuracy, the trapezoidal block 11 and the inner support block 13 can be adjusted in position and strength according to the size of the gear shaft body 6, which is suitable for processing gear shafts of different sizes, thereby improving the versatility and adaptability of the equipment.

[0032] In addition, a spring 14 is fixedly connected to one end of the movable block 10 away from the trapezoidal block 11, and one end of the spring 14 away from the movable block 10 abuts against the push plate 15. An adjusting bolt 16 is fixedly connected to the end face of the push plate 15, and the adjusting bolt 16 is threadedly connected to the movable frame 704. The adjusting bolt 16 is threadedly connected to the movable frame 704. The position of the push plate 15 is adjusted, and the pre-pressure of the spring 14 is adjusted. Appropriate pre-pressure can keep the spring 14 stable and not loose during the clamping process, avoiding the position displacement of the movable block 10 due to vibration or external force, and ensuring that the clamping force is both sufficiently stable and not too large, so as to avoid damage to the surface of the gear shaft.

[0033] In the present utility model, during use, the gear shaft body 6 is placed between the movable plates 707. The motor three 709 drives the triangular block 711 to move downward, and the elastic member pushes the movable frame 704 towards the gear shaft body 6. The movable plates 707 tightly abut against the gear shaft body 6 to clamp the gear shaft body 6. The trapezoidal block 11 abuts against the inner wall of the card slot on the side wall of the gear shaft body 6. Then, the trapezoidal block 11 moves towards the mounting column 705, and the trapezoidal block 11 pushes the inner support block 13 to move along the guide rail 12, so that the inner support block 13 abuts against the inner wall of the card slot, forming a structure of clamping both inside and outside. Then, the grinding roller 5 grinds the gear shaft body 6.

[0034] The above has generally described the present utility model in detail. However, based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, the modifications or improvements made without departing from the spirit of the present utility model are within the protection scope of the present utility model.

Claims

1. A device for removing burrs in the machining of a gear shaft, comprising a frame body (1), wherein a grinding device is arranged at the top of the frame body (1), and is characterized in that: A clamping device (7) is provided on the inner bottom surface of the frame body (1), and the clamping device (7) includes: A second motor (701), the second motor (701) is fixedly connected to the inner bottom surface of the frame body (1), the output end of the second motor (701) is fixedly connected to a threaded rod (702), and the side wall of the threaded rod (702) is threadedly connected to a mounting seat (703), and the mounting seat (703) is slidably connected to a movable frame (704); A movable plate (707), a mounting column (705) is fixedly connected to the side wall of the movable frame (704), a mounting plate (706) is fixedly connected to the side wall of the mounting column (705), the movable plate (707) is hinged to the mounting plate (706), the movable plate (707) abuts against the gear shaft body (6), and an arc-shaped telescopic rod (708) is fixedly connected to the side wall of the movable plate (707); A third motor (709), the third motor (709) is fixedly connected to the inner bottom surface of the frame body (1), the output end of the third motor (709) is fixedly connected to a screw rod (710), and the side wall of the screw rod (710) is threadedly connected to a triangular block (711), and the side wall of the triangular block (711) is movably connected to the movable frame (704).

2. The device for removing burrs in the machining of a gear shaft according to claim 1, characterized in that: The grinding device includes a hydraulic cylinder (2), the hydraulic cylinder (2) is fixedly connected to the top end face of the frame body (1), the output end of the hydraulic cylinder (2) is fixedly connected to a first motor (3), the output end of the first motor (3) is fixedly connected to a turntable (4), and a grinding roller (5) is fixedly connected to the bottom end face of the turntable (4).

3. A device for deburring a gear shaft during machining, as claimed in claim 1, wherein: An elastic member is fixedly connected to the side wall of the movable frame (704), and one end of the elastic member away from the movable frame (704) is fixedly connected to the inner wall of the movable frame (704).

4. A device for removing burrs in the machining of a gear shaft according to claim 1, characterized in that: One end of the arc-shaped telescopic rod (708) away from the movable plate (707) is fixedly connected to the side wall of the mounting column (705), and the arc-shaped telescopic rod (708) is an elastic telescopic rod.

5. A device for deburring a gear shaft during machining, characterized in that: The mounting column (705) is hollow, a movable block (10) is slidably connected to the inner wall of the mounting column (705), a trapezoidal block (11) is fixedly connected to the end face of the movable block (10), a guide rail (12) is fixedly connected to the side wall of the mounting column (705), and the guide rail (12) is slidably connected to an inner support block (13).

6. The device for deburring a gear shaft according to claim 5, wherein: One end of the movable block (10) away from the trapezoidal block (11) is fixedly connected to a spring (14), one end of the spring (14) away from the movable block (10) abuts against a push plate (15), an adjusting bolt (16) is fixedly connected to the end face of the push plate (15), and the adjusting bolt (16) is threadedly connected to the movable frame (704).

7. A device for removing burrs in the machining of a gear shaft according to claim 1, characterized in that: A limiting rod (8) is connected to the top end face of the third motor (709), the limiting rod (8) is slidably connected to the triangular block (711), and a vertical rod (9) is fixedly connected to the inner bottom surface of the frame body (1), and the vertical rod (9) is slidably connected to the mounting seat (703).

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