Flexible jig for precision hardware machining
By designing flexible fixtures for rotary tables, operating tables, lifting components and adjustment components, and using racks and worm gears and worm mechanisms, the rotation angle adjustment of the object to be processed and the automatic lifting of the operating table is achieved, solving the problem of the inability to adjust the angle and manual operating table in the prior art, and improving the practicality and efficiency of the device.
Patent Information
- Application Number
- CN202422418303.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-08
AI Technical Summary
In the prior art, the angle adjustment of the object to be processed cannot be achieved, and the lifting of the operating table requires manual operation by personnel, which reduces the practicality of the device.
A flexible fixture including a rotary table, an operating table, a lifting assembly, a U-shaped frame and an adjustment assembly is designed. The synchronous rotation of the clamp and the automatic lifting of the operating table are realized through the rack and rack mechanism, and the angle adjustment and position adjustment are performed using the driving motor and the worm gear mechanism.
The rotation angle adjustment of the object to be processed and the automatic lifting of the operating table are realized, the practicality and operating efficiency of the device are improved, and manpower consumption is reduced.
Smart Images

Figure CN223130660U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a jig, in particular to a flexible jig for processing precision hardware parts, belonging to the technical field of hardware part processing. Background Technique
[0002] A jig is a large category of tools for carpenters, ironworkers, fitters, machinery, electronic control, and other handicrafts. It is mainly a tool for assisting in controlling position or movement (or both). Jigs can be divided into three categories: process assembly jigs, project test jigs, and circuit board test jigs. According to the classification of jigs, jigs can be divided into three categories: process assembly jigs, project test jigs, and circuit board test jigs.
[0003] The currently publicly known flexible and adjustable tooling jig with the publication number CN217394907U includes a bottom plate. A first bearing is inlaid at the center of the upper end of the bottom plate. The inner ring wall of the first bearing is fixedly connected with a support tube. A support rod is slidably connected inside the support tube. The upper end of the support rod passes through the pipe orifice of the support tube and extends upward and is provided with an operating table. The support tube and the support rod are connected by bolts. A clamping assembly is installed at the upper end of the operating table. A rotating disk is sleeved on the pipe wall of the support tube. A plurality of limiting holes are evenly and equidistantly arranged on the side wall of the rotating disk, and the plurality of limiting holes are annularly distributed. A limiting tube is connected to the upper end of the bottom plate.
[0004] In the above scheme, although there are many benefits, there are also the following disadvantages: Although the clamping of the object is achieved, the rotation angle adjustment of the object to be processed cannot be realized. In addition, the movement of the support rod will drive the operating table to move in the vertical direction. When the operating table moves to the designated position, then turn the bolt to fix the support rod in the support tube. However, the lifting of the operating table requires manual operation by personnel, which will waste the physical strength of the personnel and reduce the practicability of the device. Content of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] The purpose of the utility model is to provide a flexible jig for processing precision hardware parts to solve the problems in the prior art that the angle adjustment of the object to be processed cannot be realized and the lifting of the operating table requires manual operation by personnel.
[0007] (2) Technical Solutions
[0008] The present utility model is realized through the following technical solutions: A flexible fixture for precision hardware processing, including a bottom plate, a turntable is rotatably connected to the top of the bottom plate, a rotating assembly is arranged outside the turntable, an operating table is arranged on the top of the turntable, a lifting assembly is arranged between the turntable and the operating table, two U-shaped frames are arranged inside the operating table, an adjusting assembly is arranged between the two U-shaped frames, mounting grooves are formed on the outer sides of the two U-shaped frames, a hollow seat is fixedly connected inside the U-shaped frame, a clamping block is arranged on one side of the hollow seat, a rubber anti-slip pad is installed on one side of the clamping block, a rotating rod is fixedly connected to the other side of the clamping block, one end of the rotating rod passes through one side of the hollow seat and extends into the hollow seat, the rotating rod is rotatably connected to the hollow seat, a first bevel gear is fixedly connected to one end of the rotating rod, a second bevel gear is meshed and connected to the outside of the first bevel gear, a rotating rod is fixedly connected to the bottom of the second bevel gear, the bottom end of the rotating rod passes through the inner side of the hollow seat and extends into the mounting groove, the rotating rod is rotatably connected to the hollow seat and the U-shaped frame respectively, a first chute is formed on the top of the operating table, the rotating rod is arranged inside the first chute and is in sliding contact with the operating table, a third bevel gear is fixedly connected to the bottom end of the rotating rod, a fourth bevel gear is meshed and connected to the outside of each of the two third bevel gears, a rotating cylinder is fixedly connected to the outside of each of the two fourth bevel gears, a support is rotatably connected to the outside of each of the two rotating cylinders, the two supports are fixedly connected to the two U-shaped frames respectively, a long sliding rod is arranged between the two fourth bevel gears, both ends of the long sliding rod penetrate through the two fourth bevel gears respectively and are in sliding connection with the two fourth bevel gears, a transmission rod is fixedly connected to the inner side of the long sliding rod, both ends of the transmission rod penetrate through the inner side of the operating table and are rotatably connected to the operating table, a rotating assembly is arranged at one end of the transmission rod. The arrangement of the transmission rod can drive the long sliding rod to be in a rotating state, so that the two fourth bevel gears can rotate.
[0009] Preferably, the rotating assembly includes a first gear, the first gear is fixedly connected to the outside of the turntable, a second gear is meshed and connected to the outside of the first gear, a driving motor is fixedly connected to the top of the bottom plate, and the output end of the driving motor is fixedly connected to the second gear.
[0010] Preferably, the lifting assembly includes a fixed column, the fixed column is fixedly connected to the top of the turntable, a cross groove is formed inside the fixed column, a cross plate is arranged inside the cross groove, the cross plate is slidably connected to the fixed column, a top rod is fixedly connected to the top of the cross plate, the top end of the top rod passes through the top end inside the cross groove and is slidably connected to the fixed column, and the top rod is fixedly connected to the bottom of the operating table.
[0011] Preferably, the lifting assembly further includes a threaded rod rotatably connected to the top of the turntable. The top end of the threaded rod penetrates through the cross plate and is threadedly connected to the cross plate. A third worm gear is fixedly connected to the outer side of the threaded rod. A third worm is meshingly connected to the outer side of the third worm gear. A support block is rotatably connected to the outer side of the third worm. The support block is fixedly connected to the top of the turntable. One end of the third worm is fixedly connected to a turntable. A limiting rod is fixedly connected to the top of the turntable. The top end of the limiting rod penetrates through the cross plate and is slidably connected to the cross plate. The setting of the support block plays a role in rotatably supporting the third worm.
[0012] Preferably, the adjusting assembly includes a bidirectional screw rod and two second chutes. The bidirectional screw rod is disposed inside the operating table. Both ends of the bidirectional screw rod pass through the inner side of the operating table and are rotatably connected to the operating table. Both of the U-shaped frames are threadedly connected to the outer sides of both ends of the bidirectional screw rod. A sliding rod is fixedly connected to the inside of the operating table. Both of the U-shaped frames are slidably connected to the outer side of the sliding rod. Both of the second chutes are opened on the top of the operating table. Both ends of the U-shaped frame pass through the two second chutes and are slidably connected to the operating table.
[0013] Preferably, one end of the bidirectional screw rod is fixedly connected to a second worm gear. A second worm is meshingly connected to the outer side of the second worm gear. A support plate is rotatably connected to the outer side of the second worm. The support plate is fixedly connected to one side of the operating table. The top end of the second worm is fixedly connected to a turning handle. The setting of the support plate plays a role in rotatably supporting the second worm.
[0014] Preferably, the rotating assembly includes a first worm gear. A first worm is meshingly connected to the outer side of the first worm gear. A connecting plate is rotatably connected to the outer side of the first worm. The connecting plate is fixedly connected to one side of the operating table. The top end of the first worm is fixedly connected to a rotating block. The setting of the connecting plate plays a role in rotatably supporting the first worm.
[0015] The present utility model provides a flexible fixture for precision hardware part processing, and the beneficial effects thereof are as follows:
[0016] For the flexible fixture for precision hardware part processing, the first worm gear drives the long sliding rod to rotate through a transmission rod. The long sliding rod drives the two fourth bevel gears to rotate. The two fourth bevel gears are respectively meshed with the two third bevel gears. The third bevel gear drives the second bevel gear to rotate through a rotating rod. The second bevel gear is meshed with the first bevel gear. The first bevel gear drives the clamping block to rotate through a rotating rod. Therefore, this structure can realize the synchronous rotation of the two clamping blocks, facilitating the operator to adjust the rotation angle of the workpiece to be processed.
[0017] For the flexible fixture used for processing precision hardware parts, the third worm meshes with the third worm gear. When the threaded rod rotates, the threaded rod is in threaded connection with the cross plate. The cross plate slides inside the cross groove and on the limiting rod respectively, and then the cross plate drives the ejector rod to move upward, so that the up-and-down position of the operating table can be adjusted, avoiding the situation of wasting physical strength by personnel lifting. Brief Description of the Drawings
[0018] Figure 1 is the schematic diagram of the overall structure of the present invention;
[0019] Figure 2 is the sectional view of the hollow seat of the present invention;
[0020] Figure 3 is of the present invention Figure 2 enlarged view of the structure of part A;
[0021] Figure 4 is the schematic diagram of the fixed column structure of the present invention.
[0022]
Description of the Main Component Symbols
[0023] 1. Bottom plate; 2. Operating table; 3. Hollow seat; 4. Clamping block; 5. U-shaped frame; 6. Rotating rod; 7. First bevel gear; 8. Second bevel gear; 9. Rotating rod; 10. Installation groove; 11. Third bevel gear; 12. Fourth bevel gear; 13. Rotating cylinder; 14. Long sliding rod; 15. Transmission rod; 16. First worm gear; 17. First worm; 18. First chute; 19. Second chute; 20. Bidirectional screw; 21. Second worm gear; 22. Second worm; 23. Sliding rod; 24. Turntable; 25. First gear; 26. Second gear; 27. Fixed column; 28. Cross groove; 29. Threaded rod; 30. Third worm gear; 31. Third worm; 32. Cross plate; 33. Ejector rod. Specific Embodiments
[0024] The embodiment of the present invention provides a flexible fixture for processing precision hardware parts.
[0025] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4, including a bottom plate 1. A turntable 24 is rotatably connected to the top of the bottom plate 1. A rotating assembly is provided on the outer side of the turntable 24. An operating table 2 is provided on the top of the turntable 24. A lifting assembly is provided between the turntable 24 and the operating table 2. Two U-shaped frames 5 are provided inside the operating table 2. An adjusting assembly is provided between the two U-shaped frames 5. Installation grooves 10 are formed on the outer sides of the two U-shaped frames 5. A hollow seat 3 is fixedly connected inside the U-shaped frame 5. A clamping block 4 is provided on one side of the hollow seat 3. A rubber anti-slip pad is installed on one side of the clamping block 4. A rotating rod 6 is fixedly connected to the other side of the clamping block 4. One end of the rotating rod 6 passes through one side of the hollow seat 3 and extends into the hollow seat 3. The rotating rod 6 is rotatably connected to the hollow seat 3. A first bevel gear 7 is fixedly connected to one end of the rotating rod 6. A second bevel gear 8 is meshed and connected to the outer side of the first bevel gear 7. A rotating rod 9 is fixedly connected to the bottom of the second bevel gear 8. The bottom end of the rotating rod 9 passes through the inner side of the hollow seat 3 and extends into the installation groove 10. The rotating rod 9 is rotatably connected to the hollow seat 3 and the U-shaped frame 5 respectively. A first chute 18 is formed on the top of the operating table 2. The rotating rod 9 is arranged inside the first chute 18 and is in sliding contact with the operating table 2. A third bevel gear 11 is fixedly connected to the bottom end of the rotating rod 9. A fourth bevel gear 12 is meshed and connected to the outer side of each of the two third bevel gears 11. A rotating cylinder 13 is fixedly connected to the outer side of each of the two fourth bevel gears 12. A support is rotatably connected to the outer side of each of the two rotating cylinders 13. The two supports are fixedly connected to the two U-shaped frames 5 respectively. A long sliding rod 14 is provided between the two fourth bevel gears 12. The two ends of the long sliding rod 14 respectively penetrate through the two fourth bevel gears 12 and are in sliding connection with the two fourth bevel gears 12. A transmission rod 15 is fixedly connected to the inner side of the long sliding rod 14. The two ends of the transmission rod 15 respectively penetrate through the inner side of the operating table 2 and are rotatably connected to the operating table 2. A rotating assembly is provided at one end of the transmission rod 15.
[0026] The rotating assembly includes a first worm gear 16. A first worm 17 is meshed and connected to the outer side of the first worm gear 16. A connecting plate is rotatably connected to the outer side of the first worm 17. The connecting plate is fixedly connected to one side of the operating table 2. A rotating block is fixedly connected to the top end of the first worm 17.
[0027] Specifically, by rotating the rotating block, the first worm 17 meshes with the first worm gear 16. The first worm gear 16 drives the long sliding rod 14 to rotate through the transmission rod 15. The long sliding rod 14 drives the two fourth bevel gears 12 to rotate. The two fourth bevel gears 12 are respectively meshed with the two third bevel gears 11. The third bevel gear 11 drives the second bevel gear 8 to rotate through the rotating rod 9. The second bevel gear 8 meshes with the first bevel gear 7. The first bevel gear 7 drives the clamping block 4 to rotate through the rotating rod 6. Therefore, this structure can realize the synchronous rotation of the two clamping blocks 4, facilitating the operator to adjust the rotation angle of the workpiece to be processed.
[0028] Please refer to Figure 1 and Figure 4, the rotating assembly includes a first gear 25 which is fixedly connected to the outside of the turntable 24. A second gear 26 is meshed and connected to the outside of the first gear 25. A driving motor is fixedly connected to the top of the bottom plate 1, and the output end of the driving motor is fixedly connected to the second gear 26.
[0029] The lifting assembly includes a fixed column 27 which is fixedly connected to the top of the turntable 24. A cross groove 28 is formed inside the fixed column 27. A cross plate 32 is arranged inside the cross groove 28. The cross plate 32 is slidably connected to the fixed column 27. A top rod 33 is fixedly connected to the top of the cross plate 32. The top end of the top rod 33 passes through the top end inside the cross groove 28 and is slidably connected to the fixed column 27. The top rod 33 is fixedly connected to the bottom of the operating table 2. The lifting assembly further includes a threaded rod 29 which is rotatably connected to the top of the turntable 24. The top end of the threaded rod 29 penetrates through the cross plate 32 and is threadedly connected to the cross plate 32. A third worm gear 30 is fixedly connected to the outside of the threaded rod 29. A third worm 31 is meshed and connected to the outside of the third worm gear 30. The outside of the third worm 31 is rotatably connected to a support block. The support block is fixedly connected to the top of the turntable 24. One end of the third worm 31 is fixedly connected to a turntable. A limiting rod is fixedly connected to the top of the turntable 24. The top end of the limiting rod penetrates through the cross plate 32 and is slidably connected to the cross plate 32.
[0030] Specifically, rotate the turntable. The third worm 31 meshes with the third worm gear 30, and the threaded rod 29 rotates. The threaded rod 29 is threadedly connected to the cross plate 32. The cross plate 32 slides inside the cross groove 28 and on the limiting rod respectively. The cross plate 32 drives the top rod 33 to move upward, so as to adjust the up-and-down position of the operating table 2, avoiding the situation of wasting physical strength by personnel lifting.
[0031] When it is necessary to rotate the operating table 2, start the driving motor. The specific model of the driving motor is not specifically limited and shall be subject to the equipment adaptation. The output end of the driving motor drives the second gear 26 to rotate. The second gear 26 meshes with the first gear 25. The turntable 24 drives the operating table 2 to rotate through the fixed column 27 and the top rod 33, realizing the angle adjustment of the operating table 2.
[0032] Please refer to Figure 1 and Figure 2, the adjusting assembly includes a bidirectional screw 20 and two second sliding grooves 19. The bidirectional screw 20 is arranged inside the operating table 2. Both ends of the bidirectional screw 20 pass through the inner side of the operating table 2 and are rotatably connected to the operating table 2. Both U-shaped frames 5 are threadedly connected to the outer sides of the two ends of the bidirectional screw 20. A sliding rod 23 is fixedly connected inside the operating table 2. Both U-shaped frames 5 are slidably connected to the outer side of the sliding rod 23. Both second sliding grooves 19 are formed at the top of the operating table 2. Both ends of the U-shaped frame 5 pass through the two second sliding grooves 19 and are slidably connected to the operating table 2. One end of the bidirectional screw 20 is fixedly connected to a second worm gear 21. A second worm 22 is meshed and connected to the outer side of the second worm gear 21. A support plate is rotatably connected to the outer side of the second worm 22. The support plate is fixedly connected to one side of the operating table 2. A turning handle is fixedly connected to the top end of the second worm 22.
[0033] Specifically, rotate the turning handle, the second worm 22 meshes with the second worm gear 21, the second worm gear 21 drives the bidirectional screw 20 to rotate. The bidirectional screw 20 is threadedly connected to the two U-shaped frames 5. The two U-shaped frames 5 slide on the sliding rod 23. The two hollow seats 3 are driven by the two U-shaped frames 5 to move in opposite or relative directions, so as to adjust the position of the clamping block 4 for clamping objects of different sizes.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A flexible fixture for processing precision hardware parts, including a bottom plate (1), characterized in that: A turntable (24) is rotatably connected to the top of the bottom plate (1). A rotating assembly is provided on the outer side of the turntable (24). An operating table (2) is provided on the top of the turntable (24). A lifting assembly is provided between the turntable (24) and the operating table (2). Two U-shaped frames (5) are provided inside the operating table (2). An adjusting assembly is provided between the two U-shaped frames (5). Installation grooves (10) are formed on the outer sides of the two U-shaped frames (5). A hollow seat (3) is fixedly connected inside the U-shaped frame (5). A clamping block (4) is provided on one side of the hollow seat (3). A rubber anti-slip pad is installed on one side of the clamping block (4). A rotating rod (6) is fixedly connected to the other side of the clamping block (4). One end of the rotating rod (6) passes through one side of the hollow seat (3) and extends into the hollow seat (3). The rotating rod (6) is rotatably connected to the hollow seat (3). A first bevel gear (7) is fixedly connected to one end of the rotating rod (6). A second bevel gear (8) is meshed and connected to the outer side of the first bevel gear (7). A rotating rod (9) is fixedly connected to the bottom of the second bevel gear (8). The bottom end of the rotating rod (9) passes through the inner side of the hollow seat (3) and extends into the installation groove (10). The rotating rod (9) is rotatably connected to the hollow seat (3) and the U-shaped frame (5) respectively. A first sliding groove (18) is formed on the top of the operating table (2). The rotating rod (9) is arranged inside the first sliding groove (18) and is in sliding contact with the operating table (2). A third bevel gear (11) is fixedly connected to the bottom end of the rotating rod (9). A fourth bevel gear (12) is meshed and connected to the outer side of each of the two third bevel gears (11). A rotating cylinder (13) is fixedly connected to the outer side of each of the two fourth bevel gears (12). A support is rotatably connected to the outer side of each of the two rotating cylinders (13). The two supports are fixedly connected to the two U-shaped frames (5) respectively. A long sliding rod (14) is provided between the two fourth bevel gears (12). The two ends of the long sliding rod (14) respectively penetrate through the two fourth bevel gears (12) and are in sliding connection with the two fourth bevel gears (12). A transmission rod (15) is fixedly connected to the inner side of the long sliding rod (14). The two ends of the transmission rod (15) respectively penetrate through the inner side of the operating table (2) and are rotatably connected to the operating table (2). A rotating assembly is provided at one end of the transmission rod (15).
2. The flexible fixture for processing precision hardware parts according to claim 1, wherein: The rotating assembly includes a first gear (25). The first gear (25) is fixedly connected to the outer side of the turntable (24). A second gear (26) is meshed and connected to the outer side of the first gear (25). A driving motor is fixedly connected to the top of the bottom plate (1). The output end of the driving motor is fixedly connected to the second gear (26).
3. The flexible fixture for processing precision hardware parts according to claim 1, wherein: The lifting assembly includes a fixed column (27) fixedly connected to the top of the turntable (24). A cross groove (28) is formed inside the fixed column (27). A cross plate (32) is arranged inside the cross groove (28). The cross plate (32) is slidably connected to the fixed column (27). A top rod (33) is fixedly connected to the top of the cross plate (32). The top of the top rod (33) passes through the top end inside the cross groove (28) and is slidably connected to the fixed column (27). The top rod (33) is fixedly connected to the bottom of the operating table (2).
4. A flexible fixture for processing precision hardware parts according to claim 3, characterized in that: The lifting assembly further includes a threaded rod (29) rotatably connected to the top of the turntable (24). The top of the threaded rod (29) penetrates through the cross plate (32) and is threadedly connected to the cross plate (32). A third worm gear (30) is fixedly connected to the outer side of the threaded rod (29). A third worm (31) is meshed and connected to the outer side of the third worm gear (30). A support block is rotatably connected to the outer side of the third worm (31). The support block is fixedly connected to the top of the turntable (24). A turntable is fixedly connected to one end of the third worm (31). A limiting rod is fixedly connected to the top of the turntable (24). The top of the limiting rod penetrates through the cross plate (32) and is slidably connected to the cross plate (32).
5. The flexible fixture for processing precision hardware parts according to claim 1, characterized in that: The adjusting assembly includes a bidirectional screw (20) and two second chutes (19). The bidirectional screw (20) is arranged inside the operating table (2). Both ends of the bidirectional screw (20) penetrate through the inner side of the operating table (2) and are rotatably connected to the operating table (2). Both of the U-shaped frames (5) are threadedly connected to the outer sides of both ends of the bidirectional screw (20). A sliding rod (23) is fixedly connected inside the operating table (2). Both of the U-shaped frames (5) are slidably connected to the outer side of the sliding rod (23). Both of the second chutes (19) are formed on the top of the operating table (2). Both ends of the U-shaped frame (5) penetrate through the two second chutes (19) and are slidably connected to the operating table (2).
6. The flexible fixture for processing precision hardware parts according to claim 5, characterized in that: One end of the bidirectional screw (20) is fixedly connected to a second worm gear (21). A second worm (22) is meshed and connected to the outer side of the second worm gear (21). A support plate is rotatably connected to the outer side of the second worm (22). The support plate is fixedly connected to one side of the operating table (2). A turning handle is fixedly connected to the top of the second worm (22).
7. The flexible fixture for processing precision hardware parts according to claim 1, characterized in that: The rotating assembly includes a first worm gear (16). A first worm (17) is meshed and connected to the outer side of the first worm gear (16). A connecting plate is rotatably connected to the outer side of the first worm (17). The connecting plate is fixedly connected to one side of the operating table (2). A rotating block is fixedly connected to the top of the first worm (17).
Citation Information
Patent Citations
Flexible adjustable tool jig
CN217394907U