Waste discharge jig used in cooperation with die-cutting machine

By designing the waste discharge fixture of the die-cutter, the suction box and piston plate structure can be used to realize the discharge and discharge of waste immediately, solving the problem of low efficiency in manual cleaning of waste and improving production efficiency and product quality.

CN223130912UActive Publication Date: 2025-07-22CHENGDU BOSHUO PRECISION ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421961363.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-07-22
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

When existing die-cutting machines cut thicker materials, especially foam products with inner holes, manual waste cleaning efficiency is low, affecting production efficiency and product quality, and manual operation can easily lead to colloidal retention and difficulty in cleaning.

Method used

A waste discharge fixture is designed, including a die cutting head, a fixed plate, a suction box, a piston plate and a pull rope structure. The waste is absorbed through negative pressure to ensure that the waste is discharged simultaneously with the punching speed. The suction box and the die cutting head are used to cooperate to achieve immediate discharge.

Benefits of technology

It improves the efficiency of waste cleaning, avoids the inefficiency of manual cleaning and colloidal retention problems, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223130912U_ABST
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Abstract

The waste discharge jig used in cooperation with the die-cutting machine comprises a die-cutting head and a fixing plate located below the die-cutting head, the fixing plate and the die-cutting machine are fixedly installed, installation frames are fixedly installed on the two sides of the die-cutting head, pull ropes are fixedly installed at the bottoms of the installation frames, and the die-cutting head is fixedly connected with the die-cutting machine through the pull ropes. A die cutting base located under the die cutting head is fixedly installed at the top of the fixing plate, a positioning pin located on one side of the die cutting base is integrally arranged at the top of the fixing plate, an air suction box located under the die cutting base is fixedly installed at the bottom of the fixing plate, and a base plate is fixedly installed at the top of the fixing plate through a fixing pin; and a storage tank is arranged at the bottom of the base plate. The die cutting head ascends, the pull rope pulls the two piston plates to be far away from each other, negative pressure is generated at the position of the suction port, waste enters the storage tank through the suction port, the air suction box is matched with the die cutting head for punching, the waste discharging speed is the same as the punching speed, waste is discharged immediately after being discharged, and pause is not needed.
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Description

Technical Field

[0001] The utility model relates to the technical field of die-cutting machines, in particular to a waste discharging fixture used in cooperation with a die-cutting machine. Background Technique

[0002] When punching and cutting relatively thick materials such as foam, if there are holes in the middle of the product, the hardware die cannot discharge the waste of punching and cutting. Since it is necessary to punch and cut into coiled materials, therefore, the inner hole waste of this punching and cutting needs to be manually cleaned. Due to the low efficiency of manual cleaning, it directly affects the production efficiency; if the coiled materials for manual waste discharging are placed for a long time, the colloid will stick back and be difficult to clean. Moreover, manual contact and waste discharging will also reduce the product quality.

[0003] Therefore, we propose a waste discharging fixture used in cooperation with a die-cutting machine. Content of the Utility Model

[0004] The purpose of the utility model is to provide a waste discharging fixture used in cooperation with a die-cutting machine to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A waste discharging fixture used in cooperation with a die-cutting machine, including a die-cutting head and a fixing plate located below the die-cutting head. The fixing plate is fixedly installed on the die-cutting machine. Installation frames are fixedly installed on both sides of the die-cutting head. Pulling ropes are fixedly installed at the bottoms of the installation frames. A die-cutting seat located directly below the die-cutting head is fixedly installed on the top of the fixing plate. A positioning pin located on one side of the die-cutting seat is integrally provided on the top of the fixing plate. An air suction box located directly below the die-cutting seat is fixedly installed at the bottom of the fixing plate. A cushion plate is fixedly installed on the top of the fixing plate through a fixing pin. A material storage groove is arranged at the bottom of the cushion plate. A material suction port communicating with the material storage groove is opened in the middle of the cushion plate. Two symmetrically arranged piston plates are slidably connected inside the air suction box. The opposite surfaces of the two piston plates are fixedly installed with the other ends of the pulling ropes. A return spring located inside the air suction box is sleeved outside the pulling ropes. A connecting hose located between the two piston plates is fixedly installed at the bottom of the air suction box. An exhaust pipe located on one side of the connecting hose is arranged at the bottom of the air suction box. A first one-way valve is arranged at the connection between the connecting hose and the air suction box. A second one-way valve is arranged at the connection between the exhaust pipe and the air suction box. The other end of the connecting hose is fixedly installed with the bottom of the material storage groove.

[0006] Optionally, a buffer frame is fixedly installed in the middle inside the air suction box. The buffer frame is located between the two piston plates. The connections between the connecting hose and the exhaust pipe and the air suction box are located directly below the buffer frame.

[0007] Optionally, the pulling ropes penetrate through the front and rear sides of the air suction box. Deflecting rollers are arranged on the front and rear sides of the air suction box. The pulling ropes are in rolling connection with the deflecting rollers.

[0008] Optionally, the fixing plate is provided with an empty slot located between a plurality of fixing pins. The material storage groove penetrates through the empty slot to the lower part of the fixing plate. The backing plate is provided with through holes corresponding to the fixing pins, and the height of the backing plate is the same as that of the die-cutting seat.

[0009] Optionally, a bottom plate fixed by a buckle is arranged at the bottom of the material storage groove. A rubber sealing ring is arranged between the bottom plate and the material storage groove. A quick connector is arranged in the middle of the bottom plate, and the other end of the connecting hose is fixedly installed with the quick connector.

[0010] Optionally, a protective net is arranged above the bottom plate at the connection part of the bottom plate and the quick connector, and the protective net is made of a wire mesh with a pore diameter less than 5 mm.

[0011] Optionally, the buffer frame is made of shock-absorbing rubber, and the shape of the buffer frame is an inverted concave shape.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. For the waste discharging fixture used in combination with the die-cutting machine, by setting an air suction box, when the strip of material after the die-cutting head finishes die-cutting moves above the backing plate, the waste coincides with the material suction port. As the die-cutting head rises, the pull rope pulls the two piston plates away from each other, and at the same time, the first one-way valve is conducted, so that the connecting hose sucks air from the material storage groove, and a negative pressure is generated at the material suction port, so that the waste enters the material storage groove under the action of air pressure through the material suction port. The air suction box cooperates with the die-cutting die-cutting head, and the waste discharging speed is the same as the die-cutting speed, that is, it is discharged immediately after being produced without pause.

[0014] 2. For the waste discharging fixture used in combination with the die-cutting machine, by setting a pull rope, when the die-cutting head moves down for die-cutting, the pull rope is relaxed, and under the action of the reset spring, the two piston plates move closer to the middle, so that the second one-way valve is conducted, and the air inside the air suction box is discharged, which is convenient for sucking waste next time. The backing plate is fixed by the fixing pins, so that the backing plate can be replaced with a backing plate with a suitable material suction port according to the distance and size of the holes opened on the strip of material, and is quickly connected with the quick interface and the connecting hose. Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the overall structure of a waste discharging fixture used in combination with a die-cutting machine according to the present utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the fixing plate of a waste discharging fixture used in combination with a die-cutting machine according to the present utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the air suction box of a waste discharging fixture used in combination with a die-cutting machine according to the present utility model;

[0018] Figure 4 This is a schematic structural view of the adsorption plate of a waste discharging fixture used in conjunction with a die-cutting machine for the present utility model.

[0019] In the figure: 1. Die-cutting head; 2. Fixed plate; 3. Die-cutting seat; 4. Mounting frame; 5. Pull rope; 6. Positioning pin; 7. Cushion plate; 8. Material suction port; 9. Material storage tank; 10. Bottom plate; 11. Quick connector; 12. Suction air box; 13. Piston plate; 14. Return spring; 15. Connecting hose; 16. First one-way valve; 17. Exhaust pipe; 18. Second one-way valve; 19. Deflection roller; 20. Buffer frame; 21. Protection net. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0021] Please refer to Figures 1 to 4, the present utility model provides a waste discharging fixture for use with a die cutting machine, which includes a die cutting head 1 and a fixing plate 2 located below the die cutting head 1. The fixing plate 2 is fixedly installed with the die cutting machine. Installation frames 4 are fixedly installed on both sides of the die cutting head 1. A pulling rope 5 is fixedly installed at the bottom of the installation frame 4. A die cutting seat 3 located directly below the die cutting head 1 is fixedly installed at the top of the fixing plate 2. A positioning pin 6 located on one side of the die cutting seat 3 is integrally provided at the top of the fixing plate 2. An air suction box 12 located directly below the die cutting seat 3 is fixedly installed at the bottom of the fixing plate 2. A backing plate 7 is fixedly installed at the top of the fixing plate 2 through a fixing pin. A material storage groove 9 is provided at the bottom of the backing plate 7. A material suction port 8 communicating with the material storage groove 9 is provided in the middle of the backing plate 7. Two symmetrically arranged piston plates 13 are slidably connected inside the air suction box 12. The opposite surfaces of the two piston plates 13 are fixedly installed with the other ends of the pulling rope 5. A return spring 14 located inside the air suction box 12 is sleeved outside the pulling rope 5. By providing the pulling rope 5, when the die cutting head 1 moves downward for die cutting, the pulling rope 5 relaxes, and under the action of the return spring 14, the two piston plates 13 move closer to each other, enabling the second one-way valve 18 to conduct, discharging the air inside the air suction box 12, facilitating the next waste material suction. A connecting hose 15 located between the two piston plates 13 is fixedly installed at the bottom of the air suction box 12. An exhaust pipe 17 located on one side of the connecting hose 15 is provided at the bottom of the air suction box 12. A first one-way valve 16 is provided at the connection between the connecting hose 15 and the air suction box 12. A second one-way valve 18 is provided at the connection between the exhaust pipe 17 and the air suction box 12. The other end of the connecting hose 15 is fixedly installed with the bottom of the material storage groove 9. By providing the air suction box 12, when the strip of material after the die cutting head 1 finishes punching moves above the backing plate 7, the waste material coincides with the material suction port 8. As the die cutting head 1 rises, the pulling rope 5 pulls the two piston plates 13 away from each other. At the same time, the first one-way valve 16 conducts, enabling the connecting hose 15 to suck air from the material storage groove 9, thereby generating negative pressure at the material suction port 8, causing the waste material to enter the material storage groove 9 under the action of air pressure through the material suction port 8. The air suction box 12 cooperates with the die cutting head 1 for punching, and the waste discharging speed is the same as the punching speed, that is, discharging immediately without pausing.

[0022] A buffer frame 20 is fixedly installed in the middle inside the air suction box 12. The buffer frame 20 is located between the two piston plates 13. The connections of the connecting hose 15 and the exhaust pipe 17 with the air suction box 12 are located directly below the buffer frame 20. The material of the buffer frame 20 is shock-absorbing rubber. The shape of the buffer frame 20 is an inverted concave shape. The pulling rope 5 penetrates through the front and back sides of the air suction box 12. Deflection rollers 19 are provided on the front and back sides of the air suction box 12. The pulling rope 5 is in rolling connection with the deflection rollers 19.

[0023] The fixed plate 2 is provided with an empty slot located between a plurality of fixing pins, and the material storage slot 9 passes through the empty slot to the bottom of the fixed plate 2. The pad plate 7 is provided with a through hole corresponding to the fixing pin. The height of the pad plate 7 is the same as the height of the die-cutting seat 3. A base plate 10 fixed by a snap is provided at the bottom of the material storage slot 9. A rubber sealing ring is provided between the base plate 10 and the material storage slot 9. A quick connector 11 is provided in the middle of the base plate 10. The quick connector 11 and the other end of the connecting hose 15 are fixedly installed. A protective net 21 located above the base plate 10 is provided at the connection between the base plate 10 and the quick connector 11. The protective net 21 is made of a steel wire mesh with an aperture less than five millimeters. The pad plate 7 is fixed by a fixing pin, so that the pad plate 7 can be replaced according to the distance and size of the opening of the material belt. The pad plate 7 with a suitable suction port 8 can be quickly connected with the connecting hose 15 in conjunction with the quick interface.

[0024] Working principle:

[0025] When the material strip after punching by the die-cutting head 1 moves to the top of the pad 7, the waste material overlaps with the suction port 8. As the die-cutting head 1 rises, the pull rope 5 pulls the two piston plates 13 away from each other. At the same time, the first one-way valve 16 is turned on, so that the connecting hose 15 sucks air from the storage tank 9 and generates negative pressure at the suction port 8, so that the waste material enters the storage tank 9 through the suction port 8 under the action of air pressure. The suction box 12 cooperates with the punching die-cutting head 1, and the waste discharge speed is the same as the punching speed, that is, When the die-cutting head 1 moves down for die-cutting, the pull rope 5 is loosened, and the two piston plates 13 are moved toward the middle under the action of the reset spring 14, so that the second one-way valve 18 is connected, and the air inside the suction box 12 is discharged, so as to facilitate the next waste suction. The pad 7 is fixed by the fixing pin, so that the pad 7 can be replaced according to the distance and size of the opening of the material belt. The pad 7 of the suitable suction port 8 can be quickly connected with the quick interface and the connecting hose 15.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste discharging fixture for use with a die-cutting machine, comprising a die-cutting head (1) and a fixing plate (2) located below the die-cutting head (1), characterized in that, The fixed plate (2) is fixedly installed with the die-cutting machine. Mounting brackets (4) are fixedly installed on both sides of the die-cutting head (1). A pulling rope (5) is fixedly installed at the bottom of the mounting bracket (4). A die-cutting seat (3) is fixedly installed at the top of the fixed plate (2) directly below the die-cutting head (1). A positioning pin (6) is integrally provided at the top of the fixed plate (2) on one side of the die-cutting seat (3). An air suction box (12) is fixedly installed at the bottom of the fixed plate (2) directly below the die-cutting seat (3). A backing plate (7) is fixedly installed at the top of the fixed plate (2) through a fixing pin. A material storage groove (9) is provided at the bottom of the backing plate (7). A material suction port (8) communicating with the material storage groove (9) is provided in the middle of the backing plate (7). Two symmetrically arranged piston plates (13) are slidably connected inside the air suction box (12). The opposite surfaces of the two piston plates (13) are fixedly installed with the other ends of the pulling rope (5). A return spring (14) is sleeved on the outside of the pulling rope (5) inside the air suction box (12). A connecting hose (15) is fixedly installed at the bottom of the air suction box (12) between the two piston plates (13). An exhaust pipe (17) is provided at the bottom of the air suction box (12) on one side of the connecting hose (15). A first one-way valve (16) is provided at the connection between the connecting hose (15) and the air suction box (12). A second one-way valve (18) is provided at the connection between the exhaust pipe (17) and the air suction box (12). The other end of the connecting hose (15) is fixedly installed with the bottom of the material storage groove (9).

2. The waste discharging fixture used in cooperation with a die-cutting machine according to claim 1, wherein A buffer frame (20) is fixedly installed in the middle inside the air suction box (12). The buffer frame (20) is located between the two piston plates (13). The connections of the connecting hose (15) and the exhaust pipe (17) with the air suction box (12) are directly below the buffer frame (20).

3. The waste discharging fixture used in cooperation with a die-cutting machine according to claim 1, characterized in that, The pulling rope (5) penetrates through the front and rear sides of the air suction box (12). Deflection rollers (19) are provided on the front and rear sides of the air suction box (12). The pulling rope (5) is in rolling connection with the deflection rollers (19).

4. The waste discharging fixture used in cooperation with a die cutting machine according to claim 1, characterized in that, The fixed plate (2) is provided with an empty groove between multiple fixing pins. The material storage groove (9) penetrates through the empty groove to the lower part of the fixed plate (2). The backing plate (7) is provided with through holes corresponding to the fixing pins. The height of the backing plate (7) is the same as the height of the die-cutting seat (3).

5. The waste discharging fixture used in cooperation with a die cutting machine according to claim 4, wherein, A bottom plate (10) fixed by a buckle is provided at the bottom of the material storage groove (9). A rubber sealing ring is provided between the bottom plate (10) and the material storage groove (9). A quick connector (11) is provided in the middle of the bottom plate (10). The quick connector (11) is fixedly installed with the other end of the connecting hose (15).

6. The waste discharging fixture used in cooperation with a die-cutting machine according to claim 5, characterized in that, A protective net (21) is provided at the connection between the bottom plate (10) and the quick connector (11) above the bottom plate (10). The protective net (21) is made of a steel wire mesh with a pore diameter less than 5 mm.

7. The waste discharging fixture used in cooperation with a die-cutting machine according to claim 2, characterized in that, The buffer frame (20) is made of shock-absorbing rubber. The shape of the buffer frame (20) is an inverted concave shape.

Citation Information

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