Kneading machine structure with heat preservation and monitoring functions

Abstract

The utility model discloses a kneading machine structure with heat preservation and monitoring functions in the field of kneading machines, which comprises a bottom plate, a kneading motor, a transmission connector and a kneading container, the kneading motor is mounted on the upper wall surface of the bottom plate, the kneading container is mounted on the upper wall surface of the bottom plate, the driving end of the kneading motor is connected with the kneading container through the transmission connector, and the driving end of the kneading motor is connected with the kneading container through the transmission connector. A sealing structure is mounted on the upper wall surface of the kneading container, a liquid guide-in structure is mounted on the upper wall surface of the sealing structure, and a solid guide-in structure is mounted on the upper wall surface of the sealing structure; the heat preservation function is achieved through the sealing structure, the interior of the kneading container can be located in an environment with the stable temperature, it can be guaranteed that materials are kneaded more smoothly, meanwhile, the kneading container has the temperature monitoring and color monitoring functions, it can be guaranteed that the temperature in the kneading container is stable, and the kneading efficiency is improved. In addition, colored materials and the color fusion condition can be monitored, and the minimum kneading time is used on the premise that the kneading work quality is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of kneading machines, in particular to a kneading machine structure with heat preservation and monitoring functions. Background Technique

[0002] A kneading machine is an ideal device for kneading, mixing, vulcanizing, and polymerizing high-viscosity, elastoplastic materials; the kneading machine can be used for producing silicone rubber, sealant, hot-melt adhesive, food gum base, pharmaceutical preparations, etc.; the kneading machine is a special mixing and stirring device, and the most commonly used is to adopt two Σ blades, arranged in a side-by-side tangent differential speed type, that is, the speed of one stirring blade is fast and the speed of the other stirring blade is slow, so as to generate shear force, and the different blade speeds enable the kneaded materials to be sheared quickly, so that the materials can be mixed evenly.

[0003] As described in the publicly disclosed patent "A Rubber Material Kneading Machine" with the publication number CN213732755U, the kneading machine is an ideal device for kneading, mixing, vulcanizing, and polymerizing high-viscosity, elastoplastic materials, and the kneading machine can be used for producing silicone rubber, sealant, hot-melt adhesive, food gum base, pharmaceutical preparations, etc.

[0004] For the existing kneading machine, the surface of the material kneading tank lacks a heat preservation and heating mechanism. After kneading the rubber material, the rubber material is prone to solidify due to temperature reduction, resulting in the phenomenon of difficult discharge of the rubber material.

[0005] To sum up, the heat preservation effect of the kneading machine at the present stage is not good, resulting in large temperature fluctuations, and the materials with certain requirements for the processing temperature cannot meet the production requirements. At the same time, it will also have a certain impact on the kneading work and discharging. Content of the Utility Model

[0006] The utility model aims to provide a technical solution to solve the above problems in order to overcome the above deficiencies.

[0007] To achieve the above object, the present utility model provides the following technical solutions: A kneader structure with a heat preservation monitoring function, comprising: a bottom plate, a kneading motor, a transmission connector, and a kneading container. The kneading motor is installed on the upper wall surface of the bottom plate, the kneading container is installed on the upper wall surface of the bottom plate, and the driving end of the kneading motor is connected to the kneading container through the transmission connector. A sealing structure is installed on the upper wall surface of the kneading container, a liquid introduction structure is installed on the upper wall surface of the sealing structure, a solid introduction structure is installed on the upper wall surface of the sealing structure, an export structure is installed on the lower wall surface of the kneading container, and a monitoring structure is installed on the upper wall surface of the sealing structure; The sealing structure includes: a sealing material port and a sealing cover; The sealing material port is installed on the upper wall surface of the kneading container, the sealing cover is installed on the upper wall surface of the sealing material port through bolts and nuts, two large-diameter mounting holes are opened on the upper wall surface of the sealing cover, and a small-diameter mounting hole is opened on the upper wall surface of the sealing cover.

[0008] As a further solution of the present utility model: The liquid introduction structure includes: a liquid introduction pipe, a liquid introduction container, and a liquid introduction solenoid valve; The liquid introduction pipe is installed in the large-diameter mounting hole of the sealing cover, the liquid introduction container is installed on the upper wall surface of the liquid introduction pipe, and the liquid introduction solenoid valve is installed outside the liquid introduction pipe.

[0009] As a further solution of the present utility model: The solid introduction structure includes: a solid introduction pipe, a solid introduction container, and a solid introduction solenoid valve; The solid introduction pipe is installed in the other large-diameter mounting hole of the sealing cover, the solid introduction container is installed on the upper wall surface of the solid introduction pipe, and the solid introduction solenoid valve is installed outside the solid introduction pipe.

[0010] As a further solution of the present utility model: The export structure includes: an export container, an export screw, an export motor, and an export square pipe; The export container is installed on the lower wall surface of the kneading container, the export screw is installed inside the export container through a bearing, the export motor is installed on the side wall surface of the kneading container, the driving end of the export motor is connected to the export screw, and one end of the export square pipe is installed on the side wall surface of the export container.

[0011] As a further solution of the present utility model: The monitoring structure includes: a monitoring mounting seat, a monitoring camera device, a lighting lamp, a touch screen, and a temperature sensor; The monitoring mounting seat is installed in the small-diameter mounting hole of the sealing cover, the monitoring camera device is installed on the lower wall surface of the monitoring mounting seat, the lighting lamp is installed on the lower wall surface of the monitoring mounting seat, the touch screen is installed on the upper wall surface of the monitoring mounting seat, and the temperature sensor is installed on the side wall surface of the monitoring mounting seat.

[0012] As a further solution of the present utility model: Two heating plates are installed on the inner wall surface of the kneading container.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] The present utility model realizes the heat preservation function through a sealing structure, enabling the interior of the kneading container to be in a relatively stable temperature environment, ensuring smoother material kneading and discharging. At the same time, the present utility model has the functions of temperature monitoring and color monitoring, which can not only ensure the stable internal temperature of the container but also monitor the color mixing situation of colored materials, and use the least kneading time on the premise of ensuring the quality of the kneading work. Description of the Drawings

[0015] Figure 1 is the first overall structure three-dimensional view of the present utility model;

[0016] Figure 2 is the second overall structure three-dimensional view of the present utility model;

[0017] Figure 3 is the three-dimensional view of the monitoring structure of the present utility model;

[0018] Figure 4 is the three-dimensional view of the internal partial structure of the present utility model;

[0019] The reference numerals and names in the drawings are as follows:

[0020] 1, bottom plate; 2, kneading motor; 3, transmission connector; 4, kneading container; 5, sealed material port; 6, sealing cover; 7, liquid inlet pipe; 8, liquid inlet container; 9, liquid inlet solenoid valve; 10, solid inlet pipe; 11, solid inlet container; 12, solid inlet solenoid valve; 13, outlet container; 14, outlet screw; 15, outlet motor; 16, outlet square pipe; 17, monitoring mounting base; 18, monitoring camera device; 19, lighting lamp; 20, touch screen; 21, temperature sensor; 22, heating plate. Detailed Description of the Preferred Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-4, A kneader structure with a thermal insulation monitoring function, comprising: a bottom plate 1, a kneading motor 2, a transmission connector 3, and a kneading container 4. The kneading motor 2 is installed on the upper wall surface of the bottom plate 1, and the kneading container 4 is installed on the upper wall surface of the bottom plate 1. The driving end of the kneading motor 2 is connected to the kneading container 4 through the transmission connector 3. A sealing structure is installed on the upper wall surface of the kneading container 4, a liquid introduction structure is installed on the upper wall surface of the sealing structure, a solid introduction structure is installed on the upper wall surface of the sealing structure, an export structure is installed on the lower wall surface of the kneading container 4, and a monitoring structure is installed on the upper wall surface of the sealing structure; The sealing structure includes: a sealing material port 5 and a sealing cover 6; The sealing material port 5 is installed on the upper wall surface of the kneading container 4, and the sealing cover 6 is installed on the upper wall surface of the sealing material port 5 through bolts and nuts. Two large-diameter mounting holes are opened on the upper wall surface of the sealing cover 6, and a small-diameter mounting hole is opened on the upper wall surface of the sealing cover 6. Two heating plates 22 are installed on the inner wall surface of the kneading container 4. The sealing structure can ensure the sealing performance of the kneading container 4, thereby ensuring the overall thermal insulation function of the present utility model, so that the raw materials can be stirred and fused at a specific temperature.

[0023] Specifically, the liquid introduction structure includes: a liquid introduction pipe 7, a liquid introduction container 8, and a liquid introduction solenoid valve 9; The liquid introduction pipe 7 is installed in the large-diameter mounting hole of the sealing cover 6, the liquid introduction container 8 is installed on the upper wall surface of the liquid introduction pipe 7, and the liquid introduction solenoid valve 9 is installed outside the liquid introduction pipe 7. The solid introduction structure includes: a solid introduction pipe 10, a solid introduction container 11, and a solid introduction solenoid valve 12; The solid introduction pipe 10 is installed in the other large-diameter mounting hole of the sealing cover 6, the solid introduction container 11 is installed on the upper wall surface of the solid introduction pipe 10, and the solid introduction solenoid valve 12 is installed outside the solid introduction pipe 10. The liquid introduction structure and the solid introduction structure can respectively introduce liquid materials and solid materials into the interior of the present utility model, and at the same time have sealing performance to ensure that the temperature inside the kneading container 4 will not escape.

[0024] Specifically, the export structure includes: an export container 13, an export screw 14, an export motor 15, and an export square pipe 16; The export container 13 is installed on the lower wall surface of the kneading container 4, the export screw 14 is installed inside the export container 13 through a bearing, the export motor 15 is installed on the side wall surface of the kneading container 4, the driving end of the export motor 15 is connected to the export screw 14, and one end of the export square pipe 16 is installed on the side wall surface of the export container 13. The export structure can export the stirred materials.

[0025] Specifically, the monitoring structure includes: a monitoring mounting base 17, a monitoring camera device 18, a lighting lamp 19, a touch screen 20, and a temperature sensor 21; the monitoring mounting base 17 is installed in the small-diameter mounting hole of the sealing cover 6, the monitoring camera device 18 is installed on the lower wall surface of the monitoring mounting base 17, the lighting lamp 19 is installed on the lower wall surface of the monitoring mounting base 17, the touch screen 20 is installed on the upper wall surface of the monitoring mounting base 17, the temperature sensor 21 is installed on the side wall surface of the monitoring mounting base 17. The monitoring structure can not only monitor the temperature, but also observe the internal working condition of the kneading container 4 through images.

[0026] Working principle: When using the present utility model, first connect an external AC power supply to the present utility model to provide energy for the electrical appliances in the present utility model. The operator places the raw materials to be kneaded into the internal parts of the liquid introduction container 8 and the solid introduction container 11 respectively. At the same time, the solid introduction solenoid valve 12 is first opened, so that the measured-weight solid raw materials enter the kneading container 4 through the solid introduction pipe 10. Then the solid introduction solenoid valve 12 is closed, and then the liquid introduction solenoid valve 9 is opened, so that the measured-weight liquid raw materials enter the internal part of the kneading container 4 through the liquid introduction pipe 7. Then the liquid introduction solenoid valve 9 is closed. At this time, the kneading motor 2 is started, and the driving end of the kneading motor 2 drives the stirring structure inside the kneading container 4 to rotate, enabling the raw materials inside the kneading container 4 to be fully stirred evenly. At this time, the heating plate 22 starts to work, enabling the inside of the kneading container 4 to be maintained at a reasonable temperature, so that the raw materials can be stirred evenly more quickly. The operator can also set the temperature through the touch screen 20. The temperature sensor 21 can always monitor the temperature inside the kneading container 4. When the temperature is too low, the heating plate 22 works to supplement the temperature. When the temperature is too high, the heating plate 22 stops working. At the same time, the touch screen 20 can also control the monitoring camera device 18 and the lighting lamp 19, which can be used to judge whether the colored raw materials are stirred evenly and whether the color is qualified. Specifically, the lighting lamp 19 illuminates the inside of the kneading container 4, and the monitoring camera device 18 takes images of the inside of the kneading container 4. After the stirring and kneading are completed, the kneading motor 2 stops working, and the discharging motor 15 drives the discharging screw 14 to rotate, discharging the completed kneaded raw materials through the discharging square pipe 16.

[0027] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claimed rights involved.

Claims

1. A kneader structure with a heat preservation monitoring function, comprising: A bottom plate (1), a kneading motor (2), a transmission connector (3) and a kneading container (4). The kneading motor (2) is installed on the upper wall surface of the bottom plate (1), the kneading container (4) is installed on the upper wall surface of the bottom plate (1), and the driving end of the kneading motor (2) is connected to the kneading container (4) through the transmission connector (3). It is characterized in that a sealing structure is installed on the upper wall surface of the kneading container (4), a liquid introduction structure is installed on the upper wall surface of the sealing structure, a solid introduction structure is installed on the upper wall surface of the sealing structure, an export structure is installed on the lower wall surface of the kneading container (4), and a monitoring structure is installed on the upper wall surface of the sealing structure; The sealing structure includes: a sealing material port (5) and a sealing cover (6); The sealing material port (5) is installed on the upper wall surface of the kneading container (4), the sealing cover (6) is installed on the upper wall surface of the sealing material port (5) by bolts and nuts. Two large-diameter mounting holes are provided on the upper wall surface of the sealing cover (6), and a small-diameter mounting hole is provided on the upper wall surface of the sealing cover (6).

2. The structure of a kneader with a heat preservation monitoring function according to claim 1, characterized in that, The liquid introduction structure includes: a liquid introduction pipe (7), a liquid introduction container (8) and a liquid introduction solenoid valve (9); The liquid introduction pipe (7) is installed in the large-diameter mounting hole of the sealing cover (6), the liquid introduction container (8) is installed on the upper wall surface of the liquid introduction pipe (7), and the liquid introduction solenoid valve (9) is installed outside the liquid introduction pipe (7).

3. The kneader structure with a heat preservation monitoring function according to claim 1, characterized in that, The solid introduction structure includes: a solid introduction pipe (10), a solid introduction container (11) and a solid introduction solenoid valve (12); The solid introduction pipe (10) is installed in the other large-diameter mounting hole of the sealing cover (6), the solid introduction container (11) is installed on the upper wall surface of the solid introduction pipe (10), and the solid introduction solenoid valve (12) is installed outside the solid introduction pipe (10).

4. The structure of a kneader with a heat preservation monitoring function according to claim 1, characterized in that, The export structure includes: an export container (13), an export screw (14), an export motor (15) and an export square pipe (16); The export container (13) is installed on the lower wall surface of the kneading container (4), the export screw (14) is installed inside the export container (13) through a bearing, the export motor (15) is installed on the side wall surface of the kneading container (4), the driving end of the export motor (15) is connected to the export screw (14), and one end of the export square pipe (16) is installed on the side wall surface of the export container (13).

5. The structure of a kneader with a heat preservation monitoring function according to claim 1, characterized in that, The monitoring structure includes: a monitoring mounting seat (17), a monitoring camera device (18), a lighting lamp (19), a touch screen (20) and a temperature sensor (21); The monitoring mounting seat (17) is installed in the small-diameter mounting hole of the sealing cover (6), the monitoring camera device (18) is installed on the lower wall surface of the monitoring mounting seat (17), the lighting lamp (19) is installed on the lower wall surface of the monitoring mounting seat (17), the touch screen (20) is installed on the upper wall surface of the monitoring mounting seat (17), and the temperature sensor (21) is installed on the side wall surface of the monitoring mounting seat (17).

6. The structure of a kneader with a thermal insulation monitoring function according to claim 1, characterized in that, Two heating plates (22) are installed on the inner wall surface of the kneading container (4).

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