Layer-by-layer grading discharging and screening device for polyester chips
By designing the screening cylinder rotation and dispersion rod assisted dispersion, combined with a screening device with a vibrating motor and elastic components, the problem of low screening efficiency of polyester slices is solved, and the effective separation of powder and abnormal slices is achieved, and the quality and downstream production efficiency of polyester slices are improved.
Patent Information
- Application Number
- CN202421792400.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-27
AI Technical Summary
In the prior art, during the polyester slice screening process, the screening efficiency is low and the effect is poor, and it is impossible to effectively disperse and move the powder and unusual slices, affecting the appearance and downstream production of the polyester slices.
Using a device including a first screen box and a second screen box, the screen cylinder is rotated and the dispersion rod assists the dispersion, combined with a vibrating motor to drive the left and right vibration of the screen frame and the elastic components to assist the screening, and the polyester slices are agitated back and forth through the rack to achieve rapid screening.
The screening efficiency of polyester slices is improved, the effective separation of powder and abnormal slices is ensured, and the quality and downstream production efficiency of polyester slices are improved.
Smart Images

Figure CN223131122U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester chip screening, in particular to a layer-by-layer grading feeding and screening device for polyester chips. Background Art
[0002] Polyester chips are chips obtained by casting and pelletizing polyester melt. The uses of polyester include fibers, various containers, packaging materials, films, films, engineering plastics, etc.
[0003] The polyester chips obtained by pelletizing generally contain abnormal-shaped chips or chip powder. The chip powder refers to unqualified debris, and the abnormal-shaped chips are particles with excessive geometric size of polyester chips. If they are not screened, whether they are powder or abnormal-shaped chips, they will not only affect the appearance of polyester chips, but also affect the consumption and production of downstream manufacturers.
[0004] At present, during the screening process of polyester chips, the screened polyester chips cannot be dispersed and moved, and can only be screened by simply shaking the screening structure, which reduces the screening efficiency and has a poor screening effect. Therefore, it is necessary to propose a polyester chip layer-by-layer graded feeding and screening device to solve the above-mentioned problems. Utility Model Content
[0005] The utility model aims to provide a polyester chip layer-by-layer grading discharging and screening device, which has the characteristics of achieving the effect of rapid screening of polyester chips and secondly stirring the polyester chips back and forth through a shifting frame, thereby improving the screening efficiency.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polyester chip layer-by-layer grading material screening device, comprising a first screening box and a second screening box connected to the first screening box, a screening frame is installed inside the second screening box, elastic components are installed between the left and right sides of the screening frame and the inner wall of the second screening box, a vibration motor is installed on the right side of the screening frame, a moving plate is arranged above the screening frame, a shifting frame is arranged below the moving plate, and a cylinder whose output end is fixedly connected to the shifting frame is installed on the upper end surface of the moving plate;
[0007] A screening drum is rotatably connected inside the first screening box, a dispersion rod is installed inside the screening drum, and a motor fixedly connected to the screening drum is installed on the right side of the first screening box.
[0008] In order to receive the irregular slices that are screened and retained in the screening cylinder, as a preferred layer-by-layer graded material screening device of the utility model, mounting grooves are provided on the left and right sides of the inner wall of the first screening box, and a receiving frame matching the mounting grooves is installed inside the first screening box.
[0009] For the storage of the moving plate and the dialing frame, as an optimization of a polyester chip layer-by-layer grading and feeding screening device of the present utility model, a storage box is communicated with the rear end face of the second screening box, and electric guide rails fixedly connected to the moving plate through electric sliding sleeves are installed on both the left and right sides of the inner wall of the second screening box, and both of the electric guide rails extend into the interior of the storage box.
[0010] For screening both the powder and the abnormal chips in the polyester chips, as an optimization of a polyester chip layer-by-layer grading and feeding screening device of the present utility model, the mesh diameter of the screening cylinder is larger than the mesh diameter of the screening frame.
[0011] For the polyester chips to smoothly enter the screening cylinder for screening, as an optimization of a polyester chip layer-by-layer grading and feeding screening device of the present utility model, a feed inlet is communicated with the outer wall of the screening cylinder, a sealing cover is threadedly connected to the upper end face of the feed inlet, and a feed hopper located directly above the feed inlet is communicated with the upper end face of the first screening box.
[0012] For collecting the powder in the screened polyester chips, as an optimization of a polyester chip layer-by-layer grading and feeding screening device of the present utility model, a powder box is placed at the bottom end inside the second screening box.
[0013] For the maintenance and cleaning of the first screening box, the second screening box and the storage box, as an optimization of a polyester chip layer-by-layer grading and feeding screening device of the present utility model, box doors are installed on the outer walls of the first screening box, the second screening box and the storage box.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] The present utility model first rotates the screening cylinder, causing the powder and the qualified polyester chips in the screening cylinder to fall onto the screening frame inside the second screening box through the mesh holes on the screening cylinder. At the same time, while the screening cylinder rotates, the dispersing rod can assist in dispersing the polyester chips, enabling the polyester chips to achieve a rapid screening effect;
[0016] Secondly, the screening frame is driven by a vibration motor to vibrate left and right for screening. The elastic component can assist the screening frame in screening. At the same time, with the left and right movement screening of the screening frame, the dialing frame can stir the polyester chips inside the screening frame back and forth, thereby improving the screening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is the overall structure diagram of the present utility model;
[0018] Figure 2 is the overall rear view three-dimensional structure diagram of the present utility model;
[0019] Figure 3 is the three-dimensional structure diagram of the screening frame of the present utility model.
[0020] In the figure: 1. first screening box; 101. feed hopper; 102. mounting slot; 2. screening cylinder; 201. feed port; 202. motor; 203. dispersion rod; 3. receiving frame; 4. second screening box; 401. screening frame; 402. elastic component; 403. vibration motor; 5. moving plate; 501. cylinder; 502. shifting frame; 503. electric guide rail; 504. storage box; 6. powder frame. DETAILED DESCRIPTION
[0021] See also Figures 1 to 3 A polyester chip layer-by-layer grading material screening device comprises a first screening box 1 and a second screening box 4 connected to the first screening box 1, a screening frame 401 is installed inside the second screening box 4, elastic components 402 are installed between the left and right sides of the screening frame 401 and the inner wall of the second screening box 4, a vibration motor 403 is installed on the right side of the screening frame 401, a moving plate 5 is arranged above the screening frame 401, a shifting frame 502 is arranged below the moving plate 5, and a cylinder 501 whose output end is fixedly connected to the shifting frame 502 is installed on the upper end surface of the moving plate 5;
[0022] The first screening box 1 is rotatably connected to a screening drum 2 inside, a dispersion rod 203 is installed inside the screening drum 2, and a motor 202 fixedly connected to the screening drum 2 is installed on the right side of the first screening box 1.
[0023] In this embodiment: the polyester chips to be screened are put into the screening drum 2, and the motor 202 drives the screening drum 2 to rotate, so that the powder in the screening drum 2 and the qualified polyester chips fall through the mesh on the screening drum 2 to the screening frame 401 in the second screening box 4, and the dispersion rod 203 can assist the polyester chips to disperse while the screening drum 2 rotates, so that the polyester chips can achieve the effect of rapid screening;
[0024] Secondly, the polyester chips after the first screening are driven by the vibration motor 403 to vibrate the screening frame 401 left and right for screening. The elastic component 402 can assist the screening frame 401 in screening. At the same time, the cylinder 501 pushes the shifting frame 502 to move down into the screening frame 401. As the screening frame 401 moves left and right for screening, the powder in the polyester chips is caused to fall, while the qualified polyester chips remain in the screening frame 401. As the screening frame 401 moves left and right, the shifting frame 502 can stir the polyester chips in the screening frame 401 back and forth, thereby improving the screening efficiency.
[0025] As a technical optimization solution of the utility model, installation grooves 102 are provided on both the left and right sides of the inner wall of the first screening box 1 , and a receiving frame 3 matching the installation grooves 102 is installed inside the first screening box 1 .
[0026] In this embodiment: The receiving frame 3 is placed in the installation groove 102, and the abnormal slices staying in the screening cylinder 2 during screening can be received through the receiving frame 3.
[0027] As a technical optimization scheme of the present utility model, a storage box 504 is communicated with the rear end face of the second screening box 4, and electric guide rails 503 fixedly connected to the moving plate 5 through electric sliding sleeves are installed on both the left and right sides of the inner wall of the second screening box 4, and both electric guide rails 503 extend into the interior of the storage box 504.
[0028] In this embodiment: The electric sliding sleeve drives the moving plate 5 and the dialing frame 502 to slide into the storage box 504 for storage through the electric guide rail 503.
[0029] As a technical optimization scheme of the present utility model, the mesh diameter of the screening cylinder 2 is larger than the mesh diameter of the screening frame 401.
[0030] In this embodiment: By the mesh diameter of the screening cylinder 2 being larger than the mesh diameter of the screening frame 401, the powder and abnormal slices in the polyester slices can be screened.
[0031] As a technical optimization scheme of the present utility model, a feed inlet 201 is communicated with the outer wall of the screening cylinder 2, a sealing cover is threadedly connected to the upper end face of the feed inlet 201, and a feed hopper 101 located directly above the feed inlet 201 is communicated with the upper end face of the first screening box 1.
[0032] In this embodiment: The polyester slices are put into the feed inlet 201 from the feed hopper 101. Since the opening of the feed inlet 201 is larger than that of the feed hopper 101, the polyester slices can smoothly enter the screening cylinder 2 for screening.
[0033] As a technical optimization scheme of the present utility model, a powder box 6 is placed at the bottom end inside the second screening box 4.
[0034] In this embodiment: The powder box 6 is used to collect the powder in the screened polyester slices.
[0035] As a technical optimization scheme of the present utility model, box doors are installed on the outer walls of the first screening box 1, the second screening box 4, and the storage box 504.
[0036] In this embodiment: By opening the box door, it is convenient to maintain and clean the first screening box 1, the second screening box 4, and the storage box 504.
[0037] Working principle: First, connect the device to an external power supply. Put the polyester chips to be screened into the screening cylinder 2 through the feed hopper 101 and the feed inlet 201, and then seal the feed inlet 201 with the sealing cover. At the same time, remove the receiving frame 3. Then, make the motor 202 drive the screening cylinder 2 to rotate, so that the powder and qualified polyester chips in the screening cylinder 2 fall through the mesh holes on the screening cylinder 2 onto the screening frame 401 in the second screening box 4. At this time, the moving plate 5 and the dialing frame 502 are located in the storage box 504. At the same time, when the screening cylinder 2 rotates, the dispersion rod 203 can assist in dispersing the polyester chips, achieving the effect of rapid screening of the polyester chips;
[0038] Secondly, the polyester chips after the first screening are vibrated and screened left and right by the vibration motor 403 driving the screening frame 401. The elastic component 402 can assist the screening frame 401 in screening. At the same time, the electric guide rail 503 works to drive the moving plate 5 and the dialing frame 502 to move into the second screening box 4 and be directly above the screening frame 401. Immediately afterwards, the air cylinder 501 pushes the dialing frame 502 to move down into the screening frame 401. With the left and right movement and screening of the screening frame 401, the powder in the polyester chips falls into the powder box 6 for collection, while the qualified polyester chips stay in the screening frame 401. And with the left and right movement of the screening frame 401, the dialing frame 502 can stir the polyester chips in the screening frame 401 back and forth, thereby improving the screening efficiency;
[0039] Finally, open the box door, install the receiving frame 3 in the installation groove 102, make the screening cylinder 2 rotate until the feed inlet 201 on its outer wall rotates to the lower side, and then the sealing cover can be opened to make the abnormal chips remaining in the screening cylinder 2 fall onto the receiving frame 3 for collection.
[0040] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A polyester chip layer-by-layer grading and feeding screening device, comprising a first screening box (1) and a second screening box (4) communicated with the first screening box (1), characterized in that: Inside the second screening box (4), a screening frame (401) is installed. Elastic components (402) are installed between the left and right sides of the screening frame (401) and the inner wall of the second screening box (4). A vibration motor (403) is installed on the right side of the screening frame (401). Above the screening frame (401), a moving plate (5) is provided. Below the moving plate (5), a dialing frame (502) is provided. On the upper end face of the moving plate (5), a cylinder (501) with an output end fixedly connected to the dialing frame (502) is installed; Inside the first screening box (1), a screening cylinder (2) is rotatably connected. Inside the screening cylinder (2), a dispersion rod (203) is installed. On the right side of the first screening box (1), a motor (202) fixedly connected to the screening cylinder (2) is installed.
2. The polyester chip layer-by-layer grading and feeding screening device according to claim 1, characterized in that: Installation grooves (102) are formed on both the left and right sides of the inner wall of the first screening box (1). Inside the first screening box (1), a receiving frame (3) matching the installation grooves (102) is installed.
3. A polyester chip layer-by-layer grading and feeding screening device according to claim 1, characterized in that: The rear end face of the second screening box (4) is communicated with a storage box (504). Electric guide rails (503) fixedly connected to the moving plate (5) through electric sliding sleeves are installed on both the left and right sides of the inner wall of the second screening box (4). Both of the electric guide rails (503) extend into the storage box (504).
4. The polyester chip layer-by-layer grading and discharging and screening device according to claim 1, wherein: The mesh diameter of the screening cylinder (2) is larger than the mesh diameter of the screening frame (401).
5. A polyester chip layer-by-layer grading and feeding screening device according to claim 1, characterized in that: An inlet (201) is communicated with the outer wall of the screening cylinder (2). A sealing cover is threadedly connected to the upper end face of the inlet (201). On the upper end face of the first screening box (1), a feed hopper (101) located directly above the inlet (201) is communicated.
6. The polyester chip layer-by-layer grading and feeding screening device according to claim 1, characterized in that: A powder box (6) is placed at the bottom inside the second screening box (4).
7. A polyester chip layer-by-layer grading and feeding screening device according to claim 1, characterized in that: Doors are installed on the outer walls of the first screening box (1), the second screening box (4), and the storage box (504).