Distiller's yeast block forming device with residual yeast material cleaning function

Abstract

A distiller's yeast block forming device with a residual yeast material cleaning function comprises a machine frame, two chain wheels are arranged on the machine frame, transmission between the chain wheels is achieved through a chain, a yeast block mold dragging box is arranged on the chain, and a feeding hopper is fixedly arranged on the portion, at one end of a conveying face of the chain, of the machine frame. A pressure cylinder fixing frame is fixedly arranged on the portion, in the middle of the conveying face on the chain, of the rack, a downward servo pressure cylinder is fixedly arranged on the pressure cylinder fixing frame, a downward pressing die assembly is fixedly arranged on a servo pressure cylinder push rod, and a demolding push rod is fixedly arranged at the end, away from the feeding hopper, of the pressing die assembly. By the adoption of the structure, residual koji of each koji block can be automatically cleaned in the koji making and pressing work process, material residues are scraped into the pressing station mold box for secondary pressing, and koji waste is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of koji making and processing for liquor, in particular to a koji block forming device with the function of cleaning residual koji materials. Background Art

[0002] During the koji making process, there are corresponding gaps between the upper and lower molds for pressing and forming, resulting in a large amount of residual materials during koji pressing. Subsequently, a large amount of manpower will be invested in cleaning, and there are potential safety hazards. Moreover, when cleaning the residual materials later, the moisture of the residual materials will be lost and they can only be discarded as waste, resulting in waste of koji materials. Summary of the Invention

[0003] The technical problem to be solved by the utility model is to provide a koji block forming device with the function of cleaning residual koji materials, which can automatically clean the residual koji materials of each koji block during the koji pressing process, and scrape the material residues into the die box at the pressing station for secondary pressing to avoid waste of koji materials.

[0004] To solve the above technical problem, the technical solution adopted by the utility model is: a koji block forming device with the function of cleaning residual koji materials, including a frame. Two sprockets are arranged on the frame, and the sprockets are driven by a chain. A koji block dragging die box is arranged on the chain. An inlet hopper is fixedly arranged on the upper part of the frame at one end of the transmission surface of the chain. A pressure cylinder fixing frame is fixedly arranged on the upper part of the frame in the middle of the transmission surface of the chain. A downward servo pressure cylinder is fixedly arranged on the pressure cylinder fixing frame. A pressing die assembly is fixedly arranged on the servo pressure cylinder push rod and faces downward. A demolding push rod is fixedly arranged at one end of the pressing die assembly away from the inlet hopper.

[0005] A residual material cleaning execution frame driving cylinder is arranged on the frame at the end of the transmission surface of the chain away from the inlet hopper. The residual material cleaning execution frame driving cylinder is horizontally arranged and faces the direction of the pressing die assembly. A residual material cleaning execution frame is arranged on the residual material cleaning execution frame driving cylinder.

[0006] In a preferred solution, a sprocket driving motor is arranged at the bottom of the frame, and the sprocket driving motor is driven by a transmission chain with one of the sprockets.

[0007] In a preferred solution, a quantitative feeding frame is arranged below the inlet hopper. The quantitative feeding frame is fixedly connected with a servo feeding driving cylinder fixedly arranged at one end of the top of the frame. The quantitative feeding frame is driven by the servo feeding driving cylinder to move horizontally and push the koji materials in the inlet hopper to be output from the discharge port on one side of the bottom of the inlet hopper.

[0008] In a preferred solution, a discharge conveyor is arranged on the frame below the demolding push rod in the pressing die assembly. The demolding push rod moves downward and pushes out the formed koji block in the koji block dragging die box, so that the formed koji block falls on the discharge conveyor and is transported to the next process station.

[0009] In a preferred embodiment, the residual material cleaning actuator includes a main rod that is horizontal and fixedly connected to the residual material cleaning actuator driving cylinder. A plurality of vertical cleaning plates are provided on the main rod, and the cleaning plates are disposed between two adjacent pressing molds in the pressing die assembly.

[0010] In a preferred embodiment, the cleaning plate is a V-shaped plate, the concave surface of which faces the direction of the residual material cleaning actuator driving cylinder, and the width of the cleaning plate is greater than the width of the curved block stripping box.

[0011] The koji block forming device with the function of cleaning residual curved materials provided by the present utility model has the following beneficial effects by adopting the above structure:

[0012] (1) Through the rhythmic reciprocating motion of the residual material cleaning actuator, continuous cleaning operation of the residual koji materials can be achieved during the koji pressing and forming process, improving the utilization rate of the koji materials and avoiding waste of the koji materials;

[0013] (2) The continuous operation purpose of koji pressing and forming and residual koji material cleaning is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present utility model will be further described below in conjunction with the drawings and embodiments:

[0015] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0016] Figure 2 It is a schematic top view structure diagram of the cleaning plate of the present utility model.

[0017] In the figure: frame 1, sprocket 2, sprocket drive motor 3, drive chain 4, servo feeding drive cylinder 5, quantitative feeding frame 6, feed hopper 7, servo pressure cylinder 8, pressing die assembly 9, pressure cylinder fixing frame 10, residual material cleaning actuator 11, cleaning plate 111, main rod 112, curved block stripping box 12, residual material cleaning actuator driving cylinder 13, discharge conveyor 14, koji material 15, formed koji block 16. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] As Figure 1-2 In, a koji block forming device with the function of cleaning residual koji materials includes a frame 1. Two sprockets 2 are provided on the frame 1, and the sprockets 2 are driven by a chain. A curved block stripping box 12 is provided on the chain. A feed hopper 7 is fixedly provided on the upper part of the frame 1 at one end of the transmission surface of the chain. A pressure cylinder fixing frame 10 is fixedly provided on the upper part of the frame 1 in the middle of the transmission surface of the chain. A downward servo pressure cylinder 8 is fixedly provided on the pressure cylinder fixing frame 10. A downward pressing die assembly 9 is fixedly provided on the push rod of the servo pressure cylinder 8. A demolding push rod is fixedly provided at one end of the pressing die assembly 9 away from the feed hopper 7.

[0019] On the frame 1 at the end of the conveying surface of the chain away from the feed hopper 7, there is a residual material cleaning actuator driving cylinder 13. The residual material cleaning actuator driving cylinder 13 is horizontally arranged and faces the die assembly 9. The residual material cleaning actuator driving cylinder 13 is provided with a residual material cleaning actuator 11.

[0020] In a preferred solution, a sprocket driving motor 3 is provided at the bottom of the frame 1. The sprocket driving motor 3 is driven by a transmission chain 4 between it and one of the sprockets 2.

[0021] In a preferred solution, a quantitative feeding frame 6 is provided below the feed hopper 7. The quantitative feeding frame 6 is fixedly connected to a servo feeding driving cylinder 5 fixedly arranged at one end of the top of the frame 1. The quantitative feeding frame 6 is driven by the servo feeding driving cylinder 5 to move horizontally and push the curved material 15 in the feed hopper 7 to be output from the discharge port on one side of the bottom of the feed hopper 7.

[0022] In a preferred solution, a discharge conveyor 14 is provided on the frame 1 below the demolding push rod in the die assembly 9. The demolding push rod moves downward and pushes out the formed curved block 16 in the curved block demolding box 12, so that the formed curved block 16 falls on the discharge conveyor 14 and is conveyed to the next process station.

[0023] In a preferred solution, the residual material cleaning actuator 11 includes a main rod 112 that is horizontal and fixedly connected to the residual material cleaning actuator driving cylinder 13. A plurality of vertical cleaning plates 111 are provided on the main rod 112. The cleaning plates 111 are arranged between two adjacent pressing dies in the die assembly 9.

[0024] In a preferred solution, the cleaning plate 111 is a V-shaped plate, the concave surface of which faces the direction of the residual material cleaning actuator driving cylinder 13, and the width of the cleaning plate 111 is greater than the width of the curved block demolding box 12.

[0025] The working principle of a koji curved block forming device with a residual curved material cleaning function disclosed by the present invention is as follows:

[0026] As Figure 1As shown, the sprocket 2 and the chain continuously drive the curved block dragging die box 12 to move cyclically, adding the curved material 15 into the feeding hopper 7. When the servo feeding drive cylinder 5 moves, the quantitative feeding frame 6 is pushed into the bottom of the feeding hopper 7 and pushes the curved material to fall onto the curved block dragging die box 12. The curved material 15 that enters the curved block dragging die box 12 moves with the curved block dragging die box 12 to the lower part of the die pressing assembly 9. The servo pressure cylinder 8 drives the die pressing assembly 9 to move downward to realize die pressing and forming, and a formed curved block 16 is formed in the curved block dragging die box 12. During the pressing process, part of the curved material 15 remains on the top surface of the side wall of the curved block dragging die box 12 and on the die pressing assembly 9. When the die pressing assembly 9 is driven by the servo pressure cylinder 8 to move upward and reset, the residual material cleaning execution frame drive cylinder 13 acts to drive the residual material cleaning execution frame 11 to move horizontally. The upper part of the cleaning vertical plate 111 on the residual material cleaning execution frame 11 scrapes the residual curved material 15 on the bottom surface of the die pressing assembly 9, and the lower part of the cleaning vertical plate 111 scrapes the residual curved material 15 on the top surface of the side wall of the curved block dragging die box 12. Since the cleaning vertical plate 111 is of a V-shaped structure, the curved material 15 can completely fall into the curved block dragging die box 12. With the drive of the chain, in cooperation with the repeated up and down movement of the die pressing assembly 9 and the repeated left and right movement of the residual material cleaning execution frame 11, continuous residual material cleaning and die pressing and forming operations can be realized, reducing the amount of residual curved material 15 and avoiding waste of the curved material 15. After forming, the formed curved block 16 moves to directly below the demolding push rod at one end of the die pressing assembly 9. Through the downward push of the demolding push rod, the formed curved block 16 is demolded and falls onto the discharge conveyor 14 and is conveyed to the next working station.

Claims

1. A koji block forming device with a residual koji cleaning function, comprising a frame (1), characterized in that: There are two sprockets (2) provided on the frame (1). The sprockets (2) are driven by a chain. A curved block drawing die box (12) is provided on the chain. An inlet hopper (7) is fixedly provided on the upper part of the frame (1) at one end of the transmission surface of the chain. A pressure cylinder fixing bracket (10) is fixedly provided on the upper part of the frame (1) in the middle of the transmission surface of the chain. A downward servo pressure cylinder (8) is fixedly provided on the pressure cylinder fixing bracket (10). A downward die pressing assembly (9) is fixedly provided on the push rod of the servo pressure cylinder (8). A demolding push rod is fixedly provided at one end of the die pressing assembly (9) away from the inlet hopper (7). A residual material cleaning actuator frame driving cylinder (13) is provided on the frame (1) at one end of the transmission surface of the chain away from the inlet hopper (7). The residual material cleaning actuator frame driving cylinder (13) is horizontally arranged and faces the direction of the die pressing assembly (9). A residual material cleaning actuator frame (11) is provided on the residual material cleaning actuator frame driving cylinder (13).

2. The koji block forming device with the function of cleaning residual koji material according to claim 1, wherein: A sprocket driving motor (3) is provided at the bottom of the frame (1). The sprocket driving motor (3) and one of the sprockets (2) are driven by a transmission chain (4).

3. A koji block forming device with a residual koji cleaning function according to claim 1, characterized in that: A quantitative feeding frame (6) is provided below the inlet hopper (7). The quantitative feeding frame (6) is fixedly connected to a servo feeding driving cylinder (5) fixedly provided at one end of the top of the frame (1). The quantitative feeding frame (6) is driven by the servo feeding driving cylinder (5) to move horizontally and push the curved material (15) in the inlet hopper (7) to be output from the discharge port on one side of the bottom of the inlet hopper (7).

4. A koji block forming device with a residual koji cleaning function according to claim 1, characterized in that: A discharge conveyor (14) is provided on the frame (1) below the demolding push rod in the die pressing assembly (9). The demolding push rod moves downward and pushes out the formed curved block (16) in the curved block drawing die box (12), so that the formed curved block (16) falls on the discharge conveyor (14) and is transported to the next process station.

5. A koji block forming device with a residual koji cleaning function according to claim 1, characterized in that: The residual material cleaning actuator frame (11) includes a main rod (112) that is horizontal and fixedly connected to the residual material cleaning actuator frame driving cylinder (13). A plurality of vertical cleaning vertical plates (111) are provided on the main rod (112). The cleaning vertical plates (111) are arranged between adjacent pressing dies in the die pressing assembly (9).

6. The koji block forming device with the function of cleaning residual koji material according to claim 5, characterized in that: The cleaning vertical plate (111) is a V-shaped plate, the concave surface of which faces the direction of the residual material cleaning actuator frame driving cylinder (13), and the width of the cleaning vertical plate (111) is greater than the width of the curved block drawing die box (12).

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