Tire pressure detection sensor
Through the ultrasonic welding of the upper and lower shells of the sensor and the injection molding of the valve seats, the problem of poor sealing of the tire pressure sensor in the port environment is solved, the service life is extended, and the corrosion resistance and service life of the product are improved.
Patent Information
- Application Number
- CN202422368025.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing tire pressure sensors have poor sealing properties in high temperature, high humidity and high salt environments at ports, resulting in low service life and cannot meet the long-term working needs of the equipment.
The sensor upper shell and the sensor lower shell are ultrasonic welded in one piece, and the valve seat and the sensor lower shell are injection molded into one piece. Combined with the positioning bumps and positioning slots, the sensor sealing and airtightness are ensured.
It improves the sealing effect of the sensor, avoids moisture corrosion of the internal circuit, extends the service life, and enhances the competitiveness of the product.
Smart Images

Figure CN223131729U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of port machine monitoring equipment, and particularly relates to a tire pressure detection sensor. Background Art
[0002] Modern port logistics is becoming increasingly complex. A large number of goods need to be transported efficiently and stably and processed quickly. The application of port gantry cranes, quay container cranes, stackers, and container front loaders has become an indispensable equipment for modern port logistics.
[0003] At present, various equipment adopted by each port is also becoming more and more intelligent and efficient, and can remotely and real-time understand each equipment and the equipment safety data during operation, improving the operation efficiency and safety of the port and promoting the development of modern port logistics.
[0004] During the use of equipment, the tires of the equipment are one of the important safety monitoring items. Tire safety data includes the current tire pressure and tire temperature, etc. Real-time monitoring of its data can effectively prevent the equipment from having a flat tire during operation, resulting in safety accident problems.
[0005] The current real-time monitoring method, such as a gantry crane, is to connect a tire pressure sensor to the tire of the gantry crane. The tire pressure sensor sends the tire safety data to the tire pressure monitoring information receiver in real time through wireless communication. The tire pressure monitoring information receiver sends the tire safety data to the cloud and the display screen in the cockpit respectively, facilitating the driver and remote safety personnel to obtain the current tire safety data information in real time and perform corresponding tire maintenance work.
[0006] As one of the important hardware in the whole monitoring system, the tire pressure sensor needs to ensure a certain service life. The tire pressure sensor is internally provided with a small battery and adopts a detachable structure design. Although the detachable mechanism design can realize the replacement of the battery, due to the low power consumption of the tire pressure sensor, the battery does not need to be replaced frequently. And with the detachable structure design, port equipment all works outdoors. In the port environment with high temperature, high humidity and high salt, due to the lack of a sealing structure for the tire pressure sensor, moisture is easy to enter the product, corrode the internal circuit board, affect the service life of the product, and cannot meet the usage requirements of the staff, which is not conducive to improving the competitiveness of the product. Summary of the Utility Model
[0007] To solve the problems in the prior art, the utility model provides a tire pressure detection sensor, which solves the problems of poor sealing and low service life of the tire pressure sensor in the prior art.
[0008] The utility model relates to a tire pressure detection sensor, which comprises a sensor housing. Inside the sensor housing, there are a valve seat, a sensor control board and a power supply battery. The sensor housing is composed of an upper sensor housing and a lower sensor housing. At the lower end of the lower sensor housing, there is a valve hole that cooperates with the valve seat. The valve seat and the lower sensor housing are integrally formed by injection molding. The upper sensor housing is sleeved on the upper end of the lower sensor housing. At the upper end of the lower sensor housing, there is a housing positioning boss that cooperates with the upper sensor housing for positioning. The lower end of the upper sensor housing and the upper end of the lower sensor housing are integrally formed by ultrasonic welding.
[0009] For further improvement of the utility model, a positioning convex block is arranged on the outer side wall of the upper end of the lower sensor housing. The positioning convex block is arranged above the housing positioning boss. On the inner wall of the upper sensor housing, there is a positioning slot that cooperates with the positioning convex block. The positioning convex block is arranged in the positioning slot.
[0010] For further improvement of the utility model, the number of the positioning convex blocks is two, and the number of the positioning slots is also two. The two positioning convex blocks are symmetrically arranged on the lower sensor housing.
[0011] For further improvement of the utility model, an installation positioning notch is arranged on the sensor control board, and a positioning block that cooperates with the installation positioning notch is arranged inside the lower sensor housing.
[0012] For further improvement of the utility model, a tire pressure detection sensing element and a plurality of installation screw holes are arranged on the sensor control board. A plurality of threaded grooves that cooperate with the screw holes are arranged on the valve seat. The number of the threaded grooves is the same as that of the installation screw holes. The sensor control board can be fixedly connected to the valve seat by screws passing through the installation screw holes.
[0013] For further improvement of the utility model, an installation side wall and an air nozzle column are arranged at the lower end of the valve seat. An air nozzle channel is arranged inside the air nozzle column. The tire pressure detection sensing element is arranged at the upper end of the air nozzle channel.
[0014] For further improvement of the utility model, a positioning groove that cooperates with the tire pressure detection sensing element is arranged at the upper end of the valve seat.
[0015] For further improvement of the utility model, two connecting convex rings are arranged on the outer side of the valve seat, and the two connecting convex rings are arranged at intervals.
[0016] For further improvement of the utility model, the valve seat is made of copper.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: The present utility model provides a tire pressure detection sensor. With its structure, it can effectively solve the problems of poor sealing performance and low service life existing in the tire pressure sensors in the prior art. By using the structure of this product, the lower end of the sensor upper shell and the upper end of the sensor lower shell are integrally formed by ultrasonic welding, ensuring the sealing between the sensor upper shell and the sensor lower shell. The valve nozzle seat and the sensor lower shell are integrally formed by injection molding, ensuring the airtightness between the valve nozzle seat and the sensor lower shell, greatly improving the overall sealing effect of the product, avoiding the situation that the inside of the product is corroded and damaged in the port environment, increasing the service life of the product, and being beneficial to improving the competitiveness of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the solutions in the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0019] Figure 1 It is a schematic structural diagram of the tire pressure detection sensor;
[0020] Figure 2 It is an exploded structural diagram of the tire pressure detection sensor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Unless otherwise defined, all technical and scientific terms used in the present utility model have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs; the terms used in the description of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the present utility model; the terms "including" and "having" and any variations thereof in the description and claims of the present utility model and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the description and claims of the present utility model or the above drawings are used to distinguish different objects and are not used to describe a specific order.
[0022] When the term "embodiment" is mentioned in the present utility model, it means that the specific features, structures or characteristics described in combination with the embodiment may be included in at least one embodiment of the present utility model. The appearance of this phrase in various positions in the description does not necessarily refer to the same embodiment, nor is it an exclusive, independent or alternative embodiment that is mutually exclusive with other embodiments. Those skilled in the art explicitly and implicitly understand that the embodiments described in the present utility model can be combined with other embodiments.
[0023] To enable those skilled in the art of this technical field to better understand the solution of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described below in conjunction with the accompanying drawings.
[0024] As Figure 1 and Figure 2 shown, a tire pressure detection sensor of this utility model includes a sensor housing 1. Inside the sensor housing 1, there are a valve seat 2, a sensor control board 3, and a power supply battery 4. The sensor housing 1 is composed of a sensor upper housing 11 and a sensor lower housing 12. At the lower end of the sensor lower housing 12, there is a valve hole that cooperates with the valve seat 2. The valve seat 2 and the sensor lower housing 12 are integrally formed by injection molding. The sensor upper housing 11 is sleeved on the upper end of the sensor lower housing 12. At the upper end of the sensor lower housing 12, there is a housing positioning boss 121 that cooperates with the sensor upper housing 11 for positioning. The lower end of the sensor upper housing 11 and the upper end of the sensor lower housing 12 are integrally formed by ultrasonic welding.
[0025] Through the setting of integrally forming the valve seat 2 and the sensor lower housing 12 by injection molding and integrally forming the lower end of the sensor upper housing 11 and the upper end of the sensor lower housing 12 by ultrasonic welding, the sealing performance of the product can be effectively improved, avoiding moisture from entering the product between the sensor upper housing 11 and the sensor lower housing 12 and between the valve seat 2 and the sensor lower housing 12, causing corrosion of the sensor control board 3, extending the service life of the product, and improving the competitiveness of the product.
[0026] On the outer side wall of the upper end of the sensor lower housing 12, there is a positioning protrusion 122. The positioning protrusion 122 is arranged above the housing positioning boss 121. On the inner wall of the sensor upper housing 11, there is a positioning slot that cooperates with the positioning protrusion 122. The positioning protrusion 122 is arranged in the positioning slot.
[0027] Through the setting of the positioning protrusion 122 and the positioning slot, the positioning during the installation process between the sensor upper housing 11 and the sensor lower housing 12 can be achieved, and the stability after integrally forming by ultrasonic welding can be further improved.
[0028] The number of the positioning protrusions 122 is two, and the number of the positioning slots is also two. The two positioning protrusions 122 are symmetrically arranged on the sensor lower housing 12.
[0029] Through the setting of the two positioning protrusions 122, the positioning accuracy between the sensor upper housing 11 and the sensor lower housing 12 can be further improved.
[0030] On the sensor control board 3, there is an installation positioning notch 31. Inside the sensor lower housing 12, there is a positioning block that cooperates with the installation positioning notch 31.
[0031] Through the setting of the installation positioning notch 31, the position of the sensor control board 3 in the sensor lower housing 12 can be made more stable.
[0032] A tire pressure detection sensing element and a plurality of mounting screw holes 32 are provided on the sensor control board 3, and a plurality of threaded grooves 21 matching the screw holes are provided on the valve seat 2. The number of the threaded grooves 21 is the same as that of the mounting screw holes 32. The sensor control board 3 can be fixedly connected to the valve seat 2 by screws passing through the mounting screw holes 32.
[0033] Through the cooperation of the mounting screw holes 32 and the threaded grooves 21, the position stability of the sensor control board 3 is further improved.
[0034] An installation side wall 22 and a nozzle column 23 are provided at the lower end of the valve seat 2. A nozzle channel is provided in the nozzle column 23, and the tire pressure detection sensing element is arranged at the upper end of the nozzle channel.
[0035] A positioning groove 24 matching the tire pressure detection sensing element is provided at the upper end of the valve seat 2. Through the arrangement of the positioning groove 24, the position stability of the tire pressure detection sensing element is ensured.
[0036] Two connecting convex rings 25 are provided on the outer side of the valve seat 2. The two connecting convex rings 25 are arranged at intervals. Through the arrangement of the two connecting convex rings 25, the integral injection molding of the valve seat 2 and the sensor lower shell 12 is more stable, and the space between the two connecting convex rings is filled with injection molding of the sensor lower shell 12.
[0037] The valve seat 2 is made of copper. Through the setting of the copper material, it can be ensured that the valve seat 2 has certain corrosion resistance and the service life of the component is guaranteed.
[0038] As can be seen from the above, the beneficial effects of the present utility model are as follows: By adopting its mechanism, the problems of poor sealing performance and low service life existing in the tire pressure sensor in the prior art can be effectively solved. Through the use of the product structure, the lower end of the sensor upper shell 11 and the upper end of the sensor lower shell 12 are integrally formed by ultrasonic welding, ensuring the sealing performance between the sensor upper shell 11 and the sensor lower shell 12. The valve seat 2 and the sensor lower shell 12 are integrally injection molded, ensuring the airtightness between the valve seat 2 and the sensor lower shell 12, greatly improving the overall sealing effect of the product, avoiding the situation that the interior of the product is corroded and damaged in the port environment, increasing the service life of the product, and being beneficial to improving the competitiveness of the product.
[0039] The above-mentioned specific implementation manner is the preferred implementation manner of the present utility model, and does not limit the specific implementation scope of the present utility model hereby. The scope of the present utility model includes but is not limited to this specific implementation manner. All equivalent changes made in accordance with the present utility model are within the protection scope of the present utility model.
Claims
1. A tire pressure detection sensor, characterized in that: It includes a sensor housing, which contains a valve stem seat, a sensor control board and a power supply battery. The sensor housing is composed of a sensor upper shell and a sensor lower shell. A valve hole for mating with the valve stem seat is provided at the lower end of the sensor lower shell. The valve stem seat is integrally injection-molded with the sensor lower shell. The sensor upper shell is sleeved on the upper end of the sensor lower shell. A housing positioning boss for mating with the sensor upper shell is provided at the upper end of the sensor lower shell. The lower end of the sensor upper shell and the upper end of the sensor lower shell are integrally formed by ultrasonic welding.
2. The tire pressure detection sensor according to claim 1, characterized in that: Positioning bumps are provided on the outer side wall of the upper end of the sensor lower shell, and the positioning bumps are arranged above the housing positioning boss. A positioning slot for mating with the positioning bumps is provided on the inner wall of the sensor upper shell, and the positioning bumps are arranged in the positioning slots.
3. The tire pressure detection sensor according to claim 2, wherein: The number of the positioning bumps is two, and the number of the positioning slots is also two. The two positioning bumps are symmetrically arranged on the sensor lower shell.
4. The tire pressure detection sensor according to claim 2, characterized in that: An installation positioning notch is provided on the sensor control board, and a positioning block for mating with the installation positioning notch is provided in the sensor lower shell.
5. The tire pressure detection sensor according to claim 1, characterized in that: A tire pressure detection sensing element and a plurality of installation screw holes are provided on the sensor control board. A plurality of threaded grooves for mating with the screw holes are provided on the valve stem seat. The number of the threaded grooves is the same as that of the installation screw holes. The sensor control board can be fixedly connected to the valve stem seat by screws passing through the installation screw holes.
6. The tire pressure detection sensor according to claim 5, wherein: An installation side wall and a nozzle column are provided at the lower end of the valve stem seat. A nozzle channel is provided in the nozzle column, and the tire pressure detection sensing element is arranged at the upper end of the nozzle channel.
7. The tire pressure detection sensor according to claim 5, characterized in that: A positioning groove for mating with the tire pressure detection sensing element is provided at the upper end of the valve stem seat.
8. The tire pressure detection sensor according to any one of claims 1-7, characterized in that: Two connecting convex rings are provided on the outer side of the valve stem seat, and the two connecting convex rings are arranged at intervals.
9. The tire pressure detection sensor according to claim 8, characterized in that: The valve stem seat is made of copper.