Batch bearing frame for speed reducer gear production

By designing a carrier frame with a motor drive screw, combined with an arc-shaped load groove and limiting part, the problem of inconvenient operation of the carrier frame in the production of reducer gear is solved, convenient placement and removal is achieved, adapting to the needs of different heights, and working efficiency is improved.

CN223132094UActive Publication Date: 2025-07-22CHANGZHOU MICAWAY MASCH MFG CO LTD
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Patent Information

Application Number
CN202422497654.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-07-22
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

In the production process of existing reducer gears, the commonly used carrier racks are time-consuming and labor-intensive when picking and putting, and are inconvenient to place on uneven planes, making it difficult to meet efficient operation needs.

Method used

A batch carrier including a base, pusher, a load bearing mechanism and an adjustment component is designed. The bearing part is driven by a motor drive screw to move, and combined with an arc-shaped load bearing groove and a limiting part, the gears of the reducer are stable and convenient to be taken and placed.

Benefits of technology

It realizes the convenient placement and removal of reducer gears, adapts to operating needs at different heights, and improves work efficiency and practicality.

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Abstract

The utility model belongs to the technical field of speed reducer gear production, and particularly relates to a batch bearing frame for speed reducer gear production, which adopts the following scheme that the batch bearing frame comprises a base, a pushing handle and a bearing mechanism, the pushing handle is mounted on the base, the bearing mechanism is mounted on the base, and the bearing mechanism comprises an adjusting component and a plurality of bearing parts which are arranged at equal intervals from top to bottom. According to the rotatable bearing frame, the speed reducer gears are placed in the bearing grooves one by one, after the same set of bearing parts are placed, the motor can be driven to drive the bearing parts to move upwards through the lead screw, the set of bearing parts on which the speed reducer gears are to be placed are moved to the proper height, and workers can conveniently place the speed reducer gears; and when the gear is taken out subsequently, the position of the bearing part can still be adjusted so as to adapt to the use height of a worker, and the gear can be taken out conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of the production of reducer gears, in particular to a batch carrier for the production of reducer gears. Background Art

[0002] A reducer is an independent component composed of gear transmission, worm transmission, and gear-worm transmission enclosed in a rigid housing, and is commonly used as a speed reduction transmission device between the prime mover and the working machine. It plays a role in matching the rotational speed and transmitting torque between the prime mover and the working machine or the actuator, and is widely used in modern machinery.

[0003] After the production of reducer gears is completed, they need to be placed and carried. The commonly used carrier usually directly places the reducer gears on the flat shelf board. When taking and placing, it is often necessary to move to the opposite side for taking and placing because the flat shelf board is too wide, which is time-consuming and laborious. Moreover, it is also inconvenient to place on a flat shelf board that is too high or too low. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a batch carrier for the production of reducer gears to solve the problems in the above background art in view of the defects of the prior art.

[0005] A batch carrier for the production of reducer gears includes a base, a pusher installed on the base, and a carrying mechanism installed on the base. The carrying mechanism includes an adjustment component and a plurality of carrying parts arranged at equal intervals from top to bottom. The adjustment component includes a main shaft, a motor, and a lead screw. The motor is installed at the top of the main shaft, and the lead screw is installed at the output end of the motor and is inside the main shaft.

[0006] The carrying part includes a moving seat, a carrying frame, a bottom plate, and an extension plate. The moving seat is in transmission connection with the lead screw and slides up and down along the main shaft. The carrying frame is rotatably installed on the outer wall of the moving seat. The bottom plate is fixed to the bottom of the carrying frame. The extension plates are arranged in a plurality of circles between the carrying frame and the bottom plate and are correspondingly arranged one by one with a plurality of carrying grooves opened at the edge of the carrying frame.

[0007] By adopting the above technical solution, it is convenient for the staff to take and place the reducer gears, and the height can be adjusted to a height convenient for the staff to place, with strong practicability.

[0008] A plurality of limiting parts corresponding to the carrying grooves one by one are further arranged on the carrying frame. The limiting part includes a fixed seat, a spring, and a limiting shaft. The fixed seat is fixed to the carrying frame by bolts. The limiting shaft penetrates through the fixed seat and is elastically connected with the fixed seat through the spring.

[0009] By adopting the above technical solution, the reducer gears can be restricted to prevent the reducer gears from falling out of the carrying grooves.

[0010] The bearing groove has an arc-shaped bottom structure.

[0011] By adopting the above technical solution, the reducer gear can be stably placed in the bearing groove.

[0012] The width of the opening in the middle of the extension plate is adaptively set to the width of the bearing groove.

[0013] By adopting the above technical solution, it is convenient to place the reducer gear and facilitate pushing the reducer gear from the bearing groove to the extension plate for taking.

[0014] On one side of the bearing groove, a plurality of threaded holes are also provided for adjusting the position of the limiting part.

[0015] By adopting the above technical solution, it is convenient to adjust the position of the limiting part according to the size of the reducer gear.

[0016] The beneficial effects of the batch bearing rack for producing reducer gears of the present utility model are as follows:

[0017] 1. The rotatable bearing rack - place the reducer gears in the bearing grooves one by one. After a group of bearing parts are placed, the motor can be driven to drive the bearing parts to move upward through the lead screw, so that a group of bearing parts for placing the reducer gears to be placed move to a suitable height, facilitating the staff to place the reducer gears. Subsequently, when taking out the gears, the position of the bearing parts can still be adjusted to adapt to the height used by the staff and facilitate taking out.

[0018] 2. The position of the fixed seat can be adjusted according to the size of the reducer gear. After being locked on the bearing rack through bolts, the reducer gears can be first placed on the extension plate. Press the limiting shaft to facilitate pushing the reducer gears into the bearing grooves. Release the pressure on the limiting shaft, and at this time, the limiting shaft returns to its original position to limit one side of the reducer gears and prevent the reducer gears from slipping out of the bearing grooves. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the batch bearing rack for producing reducer gears proposed by the present utility model;

[0020] Figure 2 It is a drawing of the batch bearing rack for producing reducer gears proposed by the present utility model;

[0021] Figure 3 It is a schematic diagram of the structure of the batch bearing rack for producing reducer gears proposed by the present utility model.

[0022] In the figure: 1, base; 2, pusher; 3, main shaft; 4, motor; 5, lead screw; 6, bearing part; 601, moving seat; 602, bearing frame; 6021, bearing groove; 603, bottom plate; 604, extension plate; 7, limiting part; 701, fixed seat; 702, spring; 703, limiting shaft. Detailed implementation mode

[0023] The following combines the attached drawings to elaborate on the preferred embodiments of the present invention, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0024] Refer to Figures 1 - 3 , a batch bearing frame for the production of reducer gears, including a base 1, a pusher 2 installed on the base 1, and a bearing mechanism installed on the base 1. The bearing mechanism includes an adjustment component and a plurality of bearing parts 6 arranged at equal intervals from top to bottom. The adjustment component includes a main shaft 3, a motor 4, and a lead screw 5. The motor 4 is installed at the top of the main shaft 3, and the lead screw 5 is installed at the output end of the motor 4 and is located inside the main shaft 3;

[0025] The bearing part 6 includes a moving seat 601, a bearing frame 602, a bottom plate 603, and an extension plate 604. The moving seat 601 is in transmission connection with the lead screw 5 and slides up and down along the main shaft 3. The bearing frame 602 is rotatably installed on the outer wall of the moving seat 601. The bottom plate 603 is fixed to the bottom of the bearing frame 602. The extension plates 604 are multiple and are arranged in a surrounding manner between the bearing frame 602 and the bottom plate 603, and are arranged in one-to-one correspondence with a plurality of bearing grooves 6021 opened at the edge of the bearing frame 602.

[0026] There are three groups of bearing parts 6. As Figure 1 shown, at this time, the three groups of bearing parts 6 are all at the lowest point positions they reach. When subsequently taking and placing the reducer gears, the motor 4 can be driven to drive the three groups of bearing parts 6 to rise synchronously through the lead screw 5. When the lowest group of bearing parts 6 can move to the position of the uppermost group of bearing parts 6 when in the above-mentioned lowest point position, it is convenient for the staff to take and place the reducer gears.

[0027] On one side of the bearing groove 6021, there are also multiple threaded holes that can be used to adjust the position of the limiting part 7; on the bearing frame 602, there are also multiple limiting parts 7 corresponding to the bearing grooves 6021 one by one. The limiting part 7 includes a fixed seat 701, a spring 702, and a limiting shaft 703. The fixed seat 701 is fixed to the bearing frame 602 by bolts. The limiting shaft 703 passes through the fixed seat 701 and is elastically connected to the fixed seat 701 through the spring 702. Since the reducer gears have different sizes, in order to adapt to more specifications of reducer gears, the position of the limiting part 7 can be adjusted to limit the reducer gears, so as to prevent the reducer gears from disengaging from the bearing groove 6021 during the process of rotating the bearing part 6 or pushing the device to move.

[0028] The bearing groove 6021 has an arc-shaped bottom structure; after the reducer gear is placed in the bearing groove 6021, the reducer gear is at the lowest point of the bearing groove 6021. Setting the arc-shaped structure also plays a role in restricting the reducer gear and preventing the reducer gear from disengaging from the bearing groove 6021.

[0029] The width of the middle opening of the extension plate 604 is set to be adapted to the width of the bearing groove 6021; it is convenient to take and place the reducer gear.

[0030] Working principle: When in use, first adjust the position of the fixed seat 701 according to the size of the reducer gear and lock it on the bearing frame 602 through bolts. Then, the reducer gear can be placed on the extension plate 604 first. Press the limiting shaft 703 to facilitate pushing the reducer gear into the bearing groove 6021. Release the pressure on the limiting shaft 703. At this time, the limiting shaft 703 returns to its original position and limits one side of the reducer gear to prevent the reducer gear from disengaging from the bearing groove 6021;

[0031] After that, the bearing frame 602 can be rotated to place the reducer gear in the bearing groove 6021. After a group of bearing parts 6 are placed, the motor 4 can be driven to drive the bearing part 6 to move upward through the lead screw 5, so that a group of bearing parts 6 for placing the reducer gear move to a suitable height to facilitate the staff to place the reducer gear;

[0032] Subsequently, when taking out the gear, the position of the bearing part 6 can still be adjusted to adapt to the height used by the staff and facilitate taking out.

[0033] And when the device has placed the reducer gear and needs to move it to a predetermined position, the pusher 2 can be pushed to move the device.

[0034] The above-described embodiments merely represent several implementation manners of the present utility model. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all fall within the protection scope of the present utility model.

Claims

1. A batch carrier for the production of reducer gears, comprising a base (1), a pusher (2) installed on the base (1), and a carrying mechanism installed on the base (1), characterized in that: The bearing mechanism includes an adjustment component and a plurality of bearing parts (6) arranged at equal intervals from top to bottom. The adjustment component includes a main shaft (3), a motor (4) and a lead screw (5). The motor (4) is installed at the top end of the main shaft (3), and the lead screw (5) is installed at the output end of the motor (4) and is inside the main shaft (3). The bearing part (6) includes a moving seat (601), a bearing frame (602), a bottom plate (603) and an extension plate (604). The moving seat (601) is in transmission connection with the lead screw (5) and slides up and down along the main shaft (3). The bearing frame (602) is rotatably installed on the outer wall of the moving seat (601). The bottom plate (603) is fixed to the bottom of the bearing frame (602). The extension plates (604) are multiple and are arranged around between the bearing frame (602) and the bottom plate (603) and are arranged in one-to-one correspondence with a plurality of bearing grooves (6021) opened on the edge of the bearing frame (602).

2. The batch carrier for the production of reduction gearbox gears according to claim 1, wherein: A plurality of limiting parts (7) corresponding to the bearing grooves (6021) one by one are further provided on the bearing frame (602). The limiting part (7) includes a fixed seat (701), a spring (702) and a limiting shaft (703). The fixed seat (701) is fixed to the bearing frame (602) by bolts. The limiting shaft (703) penetrates through the fixed seat (701) and is elastically connected to the fixed seat (701) through the spring (702).

3. The batch carrier for the production of reducer gears according to claim 2, characterized in that: The bearing groove (6021) has a bottom arc structure.

4. The batch carrier for the production of reducer gears according to claim 3, characterized in that: The width of the middle opening of the extension plate (604) is adaptively set to the width of the bearing groove (6021).

5. The batch carrier for the production of reduction gearbox gears according to claim 4, characterized in that: On one side of the bearing groove (6021), a plurality of threaded holes for adjusting the position of the limiting part (7) are further opened.