Aluminum profile stacking machine

Abstract

The utility model relates to the field of stacking machines, and discloses an aluminum profile stacking machine which comprises a rack frame. The stacking mechanism is mounted on the rack frame, is arranged to move on the rack frame and is used for stacking the aluminum profiles; and the suction hanger mechanism is mounted on the rack frame, is arranged on one side of the stacking mechanism, and is used for grabbing and carrying the aluminum profiles. According to the aluminum profile stacking machine, by optimizing the design of the stacking mechanism, the suction hanger mechanism and the lifting mechanism, the aluminum profile stacking machine can complete stacking operation in a small space, the space utilization rate is effectively increased, the stacking mechanism can flexibly adjust the distance between the limiting rods, the stacking requirements of aluminum profiles of different sizes are met, and the stacking efficiency is improved. And a first linear module and a second linear module of the suction hanger mechanism are combined for use, so that multi-dimensional accurate movement is realized, and the grabbing efficiency and flexibility are improved.

Description

Technical Field

[0001] The utility model relates to the field of stackers, in particular to an aluminum profile stacker. Background Art

[0002] The aluminum profile stacker is an important device for storing and retrieving aluminum profiles in an automated stereoscopic warehouse. It is mainly used for the automatic storage and retrieval operations of aluminum profiles. Driven by electricity, it runs along the track in the automated stereoscopic warehouse and uses devices such as fork plates or telescopic forks to take out or put aluminum profiles from the shelves to the designated positions.

[0003] The aluminum profile stacker mainly relies on the telescopic fork to achieve the precise positioning and stacking of aluminum profiles. The design of the telescopic fork is usually based on a long stroke and a large moving space to ensure that the aluminum profiles can be accurately moved from the conveyor line or storage position to the designated stacking area.

[0004] The existing aluminum profile stacker requires a large space during operation, which is often difficult to achieve in many modern warehouses or production lines. Especially in a compact or high-density storage environment, the movement of the telescopic fork is severely restricted, resulting in the inability to complete the in-situ stacking operation. Its stroke and movement range are difficult to adjust according to the actual environment, which limits the adaptability and flexibility of the stacker in different application scenarios. Summary of the Utility Model

[0005] To solve the above-mentioned problems, the utility model is realized through the following technical solutions:

[0006] An aluminum profile stacker, comprising: a frame; a stacking mechanism installed on the frame and configured to move on the frame for stacking aluminum profiles; a suction and suspension mechanism installed on the frame and arranged on one side of the stacking mechanism, the suction and suspension mechanism being used for grasping and transporting aluminum profiles; a conveying mechanism installed on the frame and arranged below the suction and suspension mechanism, the conveying mechanism being used for conveying aluminum profiles; a lifting mechanism installed inside the frame and connected to the stacking mechanism for controlling the lifting of the stacking mechanism.

[0007] The stacking mechanism includes: an upper fixing plate installed on the frame; a loading plate arranged above the upper fixing plate for loading aluminum profiles; two moving seats connected to the upper fixing plate and symmetrically arranged; two limiting rods respectively connected to the two moving seats, the tops of the two limiting rods passing through the loading plate, the limiting rods being used for restricting the position of the aluminum profiles on the loading plate, and the two moving seats being configured to move closer to or away from each other simultaneously for adjusting the distance between the two limiting rods.

[0008] The stacking mechanism further includes: a ball screw, installed on the upper fixing plate and connected to the two moving seats, and the ball screw is used to control the two moving seats to approach or move away from each other; a plurality of support rods, installed between the upper fixing plate and the loading plate, for supporting the loading plate.

[0009] The suction hanging frame mechanism includes: a first linear module, installed on the frame; a moving frame, connected to the first linear module, and the moving frame is arranged to move horizontally along the first linear module; a second linear module, installed on the moving frame; a first slide rail, installed on the second linear module and arranged to move vertically along the second linear module; two second slide rails, installed on the first slide rail and symmetrically arranged, and the two second slide rails are arranged to approach or move away from each other simultaneously on the first slide rail.

[0010] The suction hanging frame mechanism further includes: a plurality of suction cup assemblies, respectively connected to the two second slide rails and distributed in a linear array, and the suction cup assemblies are used to adsorb and grab aluminum profiles.

[0011] The conveying mechanism includes: two support side plates, installed on the frame; a plurality of rotating shafts, arranged between the two support side plates and distributed in a linear array; a plurality of roller sheets are connected to the rotating shafts and distributed in a linear array, and the roller sheets are used to convey aluminum profiles; a photoelectric switch, installed between the two support side plates, and the photoelectric switch is used to sense the position of the aluminum profiles.

[0012] The lifting mechanism includes: a bottom plate, installed on the frame; a lifting plate, arranged above the bottom plate and connected to the upper fixing plate; a lead screw, installed on the bottom plate and connected to the lifting plate, and is arranged to drive the lifting plate to approach or move away from the bottom plate when rotating; a power source, installed on the bottom plate, and the power shaft of the power source is connected to the lead screw for providing power to the lead screw; a vertical rod, installed between the bottom plate and the upper fixing plate, and two proximity switches are arranged on the vertical rod, and the lifting plate is arranged between the two proximity switches.

[0013] It further includes: an electric box, installed on the frame; a power distribution cabinet, installed on the frame and symmetrically arranged with the electric box.

[0014] The utility model provides an aluminum profile stacking machine. Compared with the prior art, it has the following beneficial effects:

[0015] 1. By optimizing the designs of the stacking mechanism, the suction hanging frame mechanism and the lifting mechanism, the aluminum profile stacking machine can complete the stacking operation in a smaller space, effectively improving the space utilization rate.

[0016] 2. The design of the ball screw in the stacking mechanism allows for flexible adjustment of the spacing of the limit rods, adapting to the stacking requirements of aluminum profiles of different sizes. The combination of the first linear module and the second linear module of the suction hanging frame mechanism realizes multi-dimensional precise movement, improving the grasping efficiency and flexibility. Description of the Drawings

[0017] Figure 1 This is a three - dimensional structure diagram proposed by the present utility model.

[0018] Figure 2 This is a structure diagram of the upper fixing plate mechanism and the base fixing plate mechanism proposed by the present utility model.

[0019] Figure 3 This is a structure diagram of the upper fixing plate mechanism proposed by the present utility model.

[0020] Figure 4 This is a structure diagram of the suction hanging bracket mechanism proposed by the present utility model.

[0021] Figure 5 This is a structure diagram of the discharging mechanism proposed by the present utility model.

[0022] The reference numerals in the figure are as follows:

[0023] 1. Frame framework;

[0024] 2. Stacking mechanism; 201. Upper fixing plate; 202. Loading plate; 203. Support rod; 204. Ball screw; 205. Moving seat; 206. Limiting rod;

[0025] 3. Suction hanging bracket mechanism; 301. First linear module; 302. Moving frame; 303. Second linear module; 304. First slide rail; 305. Second slide rail; 306. Suction cup assembly;

[0026] 4. Electric box;

[0027] 5. Conveying mechanism; 501. Support side plate; 502. Rotating shaft; 503. Roller piece; 504. Photoelectric switch;

[0028] 6. Power distribution cabinet;

[0029] 7. Lifting mechanism; 701. Bottom plate; 702. Lifting plate; 703. Lead screw; 704. Power source; 705. Vertical rod; 706. Proximity switch. Detailed Embodiments

[0030] The present utility model will be further elaborated below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present utility model and not to limit the protection scope of the present utility model.

[0031] The following describes the implementation modes of the present utility model through specific examples. Those skilled in the art can easily understand the other advantages and effects of the present utility model from the content disclosed in this specification. The present utility model can also be implemented or applied through other different specific implementation modes. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present utility model.

[0032] Referring to Figures 1-5 , an aluminum profile stacking machine includes: a frame 1, which serves as the main support structure of the aluminum profile stacking machine. The frame 1 ensures the stable installation and coordinated operation of each component, provides a solid foundation for the entire device, and guarantees the safety and accuracy of the stacking operation; a stacking mechanism 2, installed on the frame 1 and configured to move on the frame 1 for stacking aluminum profiles; a suction and suspension mechanism 3, installed on the frame 1 and disposed on one side of the stacking mechanism 2, and the suction and suspension mechanism 3 is used for grasping and transporting aluminum profiles; a conveying mechanism 5, installed on the frame 1 and disposed below the suction and suspension mechanism 3, and the conveying mechanism 5 is used for conveying aluminum profiles; a lifting mechanism 7, installed inside the frame 1 and connected to the stacking mechanism 2, and is used to control the lifting of the stacking mechanism 2. By adsorbing and hoisting aluminum profiles through the suction and suspension mechanism 3, the stacking of aluminum profiles can be achieved in a relatively small space.

[0033] The stacking mechanism 2 includes: an upper fixing plate 201, installed on the frame 1; a loading plate 202, disposed above the upper fixing plate 201 for loading aluminum profiles; two moving seats 205, connected to the upper fixing plate 201 and arranged symmetrically; two limiting rods 206, respectively connected to the two moving seats 205, and the tops of the two limiting rods 206 penetrate through the loading plate 202. The limiting rods 206 are used to limit the position of the aluminum profiles on the loading plate 202. The two moving seats 205 are configured to move closer to or away from each other simultaneously for adjusting the distance between the two limiting rods 206; a ball screw 204, installed on the upper fixing plate 201 and connected to the two moving seats 205, and the ball screw 204 is used to control the two moving seats 205 to move closer to or away from each other; a plurality of support rods 203, installed between the upper fixing plate 201 and the loading plate 202 for supporting the loading plate 202. Driven by the ball screw 204, the distance between the limiting rods 206 can be flexibly adjusted to meet the stacking requirements of aluminum profiles of different sizes, ensuring the stability and safety of the aluminum profiles during the loading process. The support rods 203 effectively disperse the weight on the loading plate 202, enhance the structural stability, reduce vibration, and improve the stacking accuracy.

[0034] The suction and suspension hanger mechanism 3 includes: a first linear module 301 installed on the frame 1; a moving frame 302 connected to the first linear module 301, and the moving frame 302 is configured to move horizontally along the first linear module 301; a second linear module 303 installed on the moving frame 302; a first slide rail 304 installed on the second linear module 303 and configured to move vertically along the second linear module 303; two second slide rails 305 installed on the first slide rail 304 and arranged symmetrically, and the two second slide rails 305 are configured to approach or move away from each other simultaneously on the first slide rail 304; a plurality of suction cup assemblies 306 respectively connected to the two second slide rails 305 and arranged in a linear array, and the suction cup assemblies 306 are used to adsorb and grasp aluminum profiles; the combined use of the first linear module 301 and the second linear module 303 realizes multi-dimensional precise movement, enabling the suction cup assemblies 306 to quickly and accurately locate the position of the aluminum profiles, improving the grasping efficiency and flexibility, and stably grasping the aluminum profiles by the adsorption force of the suction cup assemblies 306 to avoid damaging the surface.

[0035] The conveying mechanism 5 includes: two support side plates 501 installed on the frame 1; a plurality of rotating shafts 502 arranged between the two support side plates 501 and arranged in a linear array; a plurality of roller sheets 503 connected to the rotating shafts 502 and arranged in a linear array, and the roller sheets 503 are used to convey aluminum profiles; a photoelectric switch 504 installed between the two support side plates 501, and the photoelectric switch 504 is used to sense the position of the aluminum profiles; the rotating shafts 502 and the roller sheets 503 form a continuous conveying line to ensure the smooth and continuous conveyance of the aluminum profiles, reduce friction and collision, protect the quality of the aluminum profiles, and the photoelectric switch 504 monitors the position of the aluminum profiles in real time, provides accurate information for the control system, and realizes automatic control and process optimization.

[0036] The lifting mechanism 7 includes: a bottom plate 701 installed on the frame 1; a lifting plate 702 arranged above the bottom plate 701 and connected to the upper fixing plate 201; a lead screw 703 installed on the bottom plate 701 and connected to the lifting plate 702, and when rotating, the lead screw 703 is configured to drive the lifting plate 702 to approach or move away from the bottom plate 701; a power source 704 installed on the bottom plate 701, and the power shaft of the power source 704 is connected to the lead screw 703 to provide power for the lead screw 703; a vertical rod 705 installed between the bottom plate 701 and the upper fixing plate 201, and two proximity switches 706 are provided on the vertical rod 705, and the lifting plate 702 is arranged between the two proximity switches 706; through the connection of the lead screw 703, the vertical lifting of the stacking mechanism 2 is realized to meet the stacking requirements at different heights. The power source 704 adopts a servo motor or a stepper motor, which provides strong and stable power for the lifting movement to ensure the smoothness and precision of the lifting action. The two proximity switches 706 serve as a safety protection mechanism to monitor the position of the lifting plate 702 and prevent over-limit operation to ensure the safety of the equipment.

[0037] The electrical box 4 is installed on the frame 1; the power distribution cabinet 6 is installed on the frame 1 and is symmetrically arranged with the electrical box 4.

[0038] During use, start the aluminum profile stacking machine. The electrical box 4 and the power distribution cabinet 6 provide power support for the entire system. The conveying mechanism 5 starts, and the roller piece 503 starts to rotate to prepare for conveying the aluminum profile. The photoelectric switch 504 monitors the position of the aluminum profile on the conveyor line in real time. When the aluminum profile reaches the specified position, the suction and suspension mechanism 3 starts to work. The first linear module 301 drives the moving frame 302 to move horizontally above the aluminum profile. The second linear module 303 drives the first slide rail 304 to descend vertically. At the same time, the two second slide rails 305 adjust the spacing according to the size of the aluminum profile. The suction cup assembly 306 contacts and adsorbs the aluminum profile to ensure stable grasping and avoid damaging the surface. According to the stacking position, the suction and suspension mechanism 3 transports the aluminum profile above the stacking area through the combined movement of the first linear module 301 and the second linear module 303. At the same time, the lifting mechanism 7 controls the rotation of the lead screw 703 according to the stacking height, drives the lifting plate 702 and the stacking mechanism 2 to rise to an appropriate position. The ball screw 204 in the stacking mechanism 2 adjusts the spacing between the two moving seats 205 and the limiting rods 206 according to the size of the aluminum profile to ensure that the aluminum profile can be stably placed on the loading plate 202. The suction and suspension mechanism 3 releases the aluminum profile and places it on the loading plate 202 to complete the stacking action. The lifting mechanism 7 controls the stacking mechanism 2 to descend or rise according to the next stacking position to prepare for the next stacking. Repeat the above steps to achieve continuous stacking operation of aluminum profiles.

[0039] In summary, compared with the prior art, the following beneficial effects are achieved:

[0040] By optimizing the designs of the stacking mechanism 2, the suction and suspension mechanism 3, and the lifting mechanism 7, the aluminum profile stacking machine can complete the stacking operation in a smaller space, effectively improving the space utilization rate.

[0041] The design of the ball screw 204 in the stacking mechanism 2 allows for flexible adjustment of the spacing of the limiting rods 206, meeting the stacking requirements of aluminum profiles of different sizes. The first linear module 301 and the second linear module 303 of the suction and suspension mechanism 3 are used in combination to achieve multi-dimensional precise movement, improving the grasping efficiency and flexibility.

[0042] Accordingly, while the present utility model has been described herein with reference to its specific embodiments, modifications, various changes and substitutions are also within the above disclosure, and it should be understood that in some cases, some features of the present utility model will be adopted without corresponding use of other features, without departing from the scope and spirit of the proposed utility model. Therefore, many modifications can be made to adapt a particular environment or material to the essential scope and spirit of the present utility model. The present utility model is not intended to be limited to the specific terms used in the following claims and / or the specific embodiments disclosed as the best mode contemplated for carrying out the present utility model, but the present utility model will include any and all embodiments and equivalents falling within the scope of the appended claims. Accordingly, the scope of the present utility model will be determined only by the appended claims.

Claims

1. An aluminum profile stacker, characterized in that, Comprising: A frame framework (1); A stacking mechanism (2), mounted on the frame framework (1), configured to move on the frame framework (1) for stacking aluminum profiles; A suction hanging frame mechanism (3), mounted on the frame framework (1), disposed on one side of the stacking mechanism (2), and the suction hanging frame mechanism (3) is used for grasping and transporting aluminum profiles; A conveying mechanism (5), mounted on the frame framework (1), disposed below the suction hanging frame mechanism (3), and the conveying mechanism (5) is used for conveying aluminum profiles; A lifting mechanism (7), mounted inside the frame framework (1), connected to the stacking mechanism (2), and used for controlling the lifting of the stacking mechanism (2).

2. The aluminum profile stacker according to claim 1, wherein The stacking mechanism (2) includes: An upper fixing plate (201), mounted on the frame framework (1); A loading plate (202), disposed above the upper fixing plate (201) for loading aluminum profiles; Two moving seats (205), connected to the upper fixing plate (201) and symmetrically arranged; Two limiting rods (206), respectively connected to the two moving seats (205), the tops of the two limiting rods (206) penetrate through the loading plate (202), and the limiting rods (206) are used to limit the position of the aluminum profiles on the loading plate (202), and the two moving seats (205) are configured to approach or move away from each other simultaneously for adjusting the distance between the two limiting rods (206).

3. The aluminum profile stacker according to claim 2, characterized in that, The stacking mechanism (2) further includes: A ball screw (204), mounted on the upper fixing plate (201) and connected to the two moving seats (205), and the ball screw (204) is used to control the two moving seats (205) to approach or move away from each other; A number of support rods (203), mounted between the upper fixing plate (201) and the loading plate (202) for supporting the loading plate (202).

4. The aluminum profile stacker according to claim 1, characterized in that, The suction hanging frame mechanism (3) includes: A first linear module (301), mounted on the frame framework (1); A moving frame (302), connected to the first linear module (301), and the moving frame (302) is configured to move horizontally along the first linear module (301); A second linear module (303), mounted on the moving frame (302); A first slide rail (304), mounted on the second linear module (303) and configured to move vertically along the second linear module (303); Two second slide rails (305), mounted on the first slide rail (304) and symmetrically arranged, and the two second slide rails (305) are configured to approach or move away from each other simultaneously on the first slide rail (304).

5. The aluminum profile stacker according to claim 4, characterized in that, The suction hanging frame mechanism (3) further includes: A number of suction cup assemblies (306), respectively connected to the two second slide rails (305) and distributed in a linear array, and the suction cup assemblies (306) are used for adsorbing and grasping aluminum profiles.

6. The aluminum profile stacker according to claim 1, characterized in that, The conveying mechanism (5) includes: Two support side plates (501), mounted on the frame framework (1); A number of rotating shafts (502), disposed between the two support side plates (501) and distributed in a linear array; A plurality of roller sheets (503) are connected to the rotating shaft (502) and are distributed in a linear array. The roller sheets (503) are used for conveying aluminum profiles. The photoelectric switch (504) is installed between the two support side plates (501), and the photoelectric switch (504) is used to sense the position of the aluminum profile.

7. The aluminum profile stacker according to claim 2, characterized in that, The lifting mechanism (7) includes: A bottom plate (701) installed on the frame (1); A lifting plate (702) arranged above the bottom plate (701) and connected to the upper fixing plate (201); A lead screw (703) installed on the bottom plate (701) and connected to the lifting plate (702), and is configured to drive the lifting plate (702) to approach or move away from the bottom plate (701) when rotating; A power source (704) installed on the bottom plate (701), and the power shaft of the power source (704) is connected to the lead screw (703) for providing power to the lead screw (703); A vertical rod (705) installed between the bottom plate (701) and the upper fixing plate (201). Two proximity switches (706) are provided on the vertical rod (705), and the lifting plate (702) is arranged between the two proximity switches (706).

8. The aluminum profile stacker according to claim 1, characterized in that, It further includes: An electric box (4) installed on the frame (1); A power distribution cabinet (6) installed on the frame (1) and symmetrically arranged with the electric box (4).

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