Three-dimensional storage device of stale vehicle for suspension type porcelain insulators
Through the three-dimensional storage device of suspended porcelain insulators, the automatic stale and storage of mud blanks is realized, solving the problems of time-consuming and labor-intensive operation and high equipment costs, and improving efficiency and space utilization.
Patent Information
- Application Number
- CN202422514016.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The old-fashioned operation of traditional porcelain insulator mud blanks is time-consuming and labor-intensive, occupying the site and costly, and the use of mud blanks is obvious. The existing robotic operation has problems such as production interruption and high equipment costs.
A three-dimensional storage device for suspended porcelain insulators is designed, including a conveying track, a fixed frame, a hydraulic lifting device and a pneumatic vertical claw positioning device to realize the automatic decay and storage of the mud blank. Through the cooperation of hydraulic and pneumatic devices, the automatic positioning, lifting and locking of the mud blank is achieved.
It reduces the labor intensity of workers, improves the elimination efficiency, realizes the consistency of the mud environment and space utilization efficiency, and reduces the space occupied by the device.
Smart Images
Figure CN223133056U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aging of porcelain insulator green bodies, and specifically relates to a three-dimensional storage device for aging carts for suspension porcelain insulators. Background Art
[0002] In the process of preparing ceramic insulators, blank preparation is the primary and crucial part of the entire preparation process, which will have a profound impact on the subsequent process and the performance of the final product. The process of preparing blanks by the wet method includes ball milling, new and old blending, sieving and iron removal, mud pressing, rough kneading, aging, and kneading. Aging is a process of repeatedly cutting, kneading, and mixing the green body after rough kneading to make a mud cake and storing it in a specific temperature and humidity sealed environment for a period of time to improve its performance; the green bodies that need to be aged in the common wet method process can include the green body after mud pressing, the mud section after rough kneading, and the blank extruded by a vacuum kneading machine, etc.
[0003] In the traditional aging operation, workers manually carry or transfer each green body to the aging room by a handcart, stack them together in sequence, set the temperature and humidity, and then transfer the green body to the next process when the time is up. This operation method is time-consuming and laborious. Even if a powerful manufacturer introduces mechanical hand operation, there will still be problems such as occupying space, interruption of the production process, and obvious differences in the use of the inner and outer green bodies, and a huge equipment cost will also be incurred. Therefore, an aging storage device that is convenient for storage and has a low cost is needed. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a three-dimensional storage device for aging carts for suspension porcelain insulators to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A three-dimensional storage device for aging carts for suspension porcelain insulators includes a conveying track, on which an aging cart is arranged. A fixed frame is fixedly arranged outside the conveying track, a hydraulic jacking device is fixedly arranged at the bottom of the fixed frame, and a plurality of pneumatic vertical claw positioning devices are fixedly arranged on the fixed frame above the hydraulic jacking device.
[0007] As a further scheme of the utility model: a positioning device is arranged on the aging cart.
[0008] As a still further scheme of the utility model: the aging cart includes a front non-powered barge head positioning device and a rear powered barge head movable positioning device.
[0009] As a further solution of the present utility model: The hydraulic jacking device includes a hydraulic cylinder and a sliding seat. The sliding seat is fixedly arranged on the output shaft of the hydraulic cylinder, and the output shaft of the hydraulic cylinder passes through the sliding seat. A round nut is fixedly arranged at the end of the output shaft of the hydraulic cylinder above the sliding seat. A plurality of linear guide rails are fixedly arranged inside the fixed frame, and the sliding seat is slidably installed on the linear guide rails through a slider. A reinforcing support plate is relatively fixedly arranged on the outside of the sliding seat.
[0010] As a further solution of the present utility model: The pneumatic vertical claw positioning device includes a base. A first bracket is fixedly installed on the side wall of the base through bolts and nuts. A vertical claw is arranged on the first bracket, and the vertical claw is rotatably installed on the first bracket through a first pin shaft. A second bracket is fixedly installed on the other side wall of the base through bolts and nuts. A limit fixing frame is arranged on the second bracket, and the limit fixing frame is rotatably installed on the second bracket through a third pin shaft. The vertical claw has a fixing part, and a connecting head is arranged on the fixing part. The connecting head is rotatably installed on the fixing part through a second pin shaft. A cylinder is fixedly arranged inside the limit fixing frame, and the output shaft of the cylinder is fixedly connected to the connecting head.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. Through the power barge head movable positioning device at the rear of the aging vehicle, the aging vehicle is moved on the conveying track, and the positioning device on the aging vehicle positions the fixed frame, which is convenient for the hydraulic jacking device to jack up the aging vehicle and the mud blank in the fixed frame. The pneumatic vertical claw positioning device locks and supports the jacked-up aging vehicle and mud blank, realizing the automatic aging and entry and exit of the mud blank, greatly reducing the labor intensity of workers, improving the aging efficiency, and adopting the design of a three-dimensional storage device, changing the original state of stacking and aligning the mud blanks, achieving the consistency of the surrounding environment of the mud blanks, making the aging effect more uniform, making more efficient use of space, and reducing the occupied space of the device;
[0013] 2. The aging vehicle is supported by the sliding seat, and the hydraulic cylinder adjusts the height of the sliding seat and the aging vehicle, which is convenient for the pneumatic vertical claw positioning device to lock and support the aging vehicle, improving the operating efficiency of the device;
[0014] 3. The cylinder drives the connecting head to move, and then drives the vertical claw to rotate, which is convenient for locking and supporting the aging vehicle. Description of the Drawings
[0015] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the present utility model.
[0016] Figure 2 It is a front view structural schematic diagram of an embodiment of the present utility model.
[0017] Figure 3This is a partial three-dimensional structure schematic diagram of an embodiment of the present utility model.
[0018] Figure 4 This is another partial three-dimensional structure schematic diagram of an embodiment of the present utility model.
[0019] Figure 5 This is a three-dimensional structure schematic diagram of the hydraulic jacking device in an embodiment of the present utility model.
[0020] Figure 6 This is a three-dimensional structure schematic diagram of the pneumatic vertical jaw positioning device in an embodiment of the present utility model.
[0021] Annotation of reference numerals in the drawings: 1. Conveyor track; 2. Aging vehicle; 3. Fixed frame; 4. Hydraulic jacking device; 41. Hydraulic cylinder; 42. Slide seat; 43. Round nut; 44. Linear guide rail; 45. Reinforcing support plate; 5. Pneumatic vertical jaw positioning device; 51. Base; 52. First bracket; 53. First pin shaft; 54. Vertical jaw; 541. Fixed part; 55. Second pin shaft; 56. Second bracket; 57. Third pin shaft; 58. Cylinder; 581. Limit fixing frame; 582. Connector. Detailed implementation manners
[0022] The following embodiments will describe the present utility model in detail with reference to the accompanying drawings. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shapes, thicknesses, or heights of the components can be enlarged or reduced. The various embodiments listed in the present utility model are only used to illustrate the present utility model and are not used to limit the scope of the present utility model. Any obvious modification or change made to the present utility model does not depart from the spirit and scope of the present utility model.
[0023] Embodiment
[0024] Please refer to Figures 1 to 6, in the embodiment of the present utility model, a three-dimensional storage device for a retting cart of a suspension porcelain insulator includes a conveying track 1, on which a retting cart 2 is arranged. A positioning device is arranged on the retting cart 2. The retting cart 2 includes a front non-powered barge head positioning device and a rear powered barge head movable positioning device. A fixed frame 3 is fixedly arranged outside the conveying track 1. A hydraulic jacking device 4 is fixedly arranged at the bottom of the fixed frame 3. Above the hydraulic jacking device 4 on the fixed frame 3, a plurality of pneumatic vertical claw positioning devices 5 are fixedly arranged. The retting cart 2 is moved on the conveying track 1 by the rear powered barge head movable positioning device inside the retting cart 2. The positioning device on the retting cart 2 positions the fixed frame 3, facilitating the hydraulic jacking device 4 to jack up the retting cart 2 and the clay blank in the fixed frame 3. The pneumatic vertical claw positioning device 5 locks and supports the jacked-up retting cart 2 and the clay blank, realizing the automatic retting and entry and exit of the clay blank, greatly reducing the labor intensity of workers, improving the retting efficiency, and adopting a three-dimensional storage device design, changing the original state of stacking and aligning the clay blanks, achieving a consistent surrounding environment for the clay blanks, making the retting effect more uniform, making more efficient use of space, and reducing the occupied space of the device.
[0025] The hydraulic jacking device 4 includes a hydraulic cylinder 41 and a sliding seat 42. The sliding seat 42 is fixedly arranged on the output shaft of the hydraulic cylinder 41 and the output shaft of the hydraulic cylinder 41 passes through the sliding seat 42. A round nut 43 is fixedly arranged at the end of the output shaft of the hydraulic cylinder 41 above the sliding seat 42. A plurality of linear guide rails 44 are fixedly arranged inside the fixed frame 3. The sliding seat 42 is slidably mounted on the linear guide rails 44 through sliders. Reinforcing support plates 45 are relatively fixedly arranged on the outer side of the sliding seat 42. The sliding seat 42 supports the retting cart 2. The hydraulic cylinder 41 adjusts the height of the sliding seat 42 and the retting cart 2, facilitating the pneumatic vertical claw positioning device 5 to lock and support the retting cart 2 and improving the operating efficiency of the device.
[0026] The pneumatic vertical claw positioning device 5 includes a base 51. A first bracket 52 is fixedly installed on the side wall of the base 51 through bolts and nuts. A vertical claw 54 is arranged on the first bracket 52. The vertical claw 54 is rotatably installed on the first bracket 52 through a first pin shaft 53. A second bracket 56 is fixedly installed on the other side wall of the base 51 through bolts and nuts. A limit fixing frame 581 is arranged on the second bracket 56. The limit fixing frame 581 is rotatably installed on the second bracket 56 through a third pin shaft 57. The vertical claw 54 has a fixing portion 541. A connecting head 582 is arranged on the fixing portion 541. The connecting head 582 is rotatably installed on the fixing portion 541 through a second pin shaft 55. A cylinder 58 is fixedly arranged inside the limit fixing frame 581. The output shaft of the cylinder 58 is fixedly connected with the connecting head 582. By driving the connecting head 582 to move by the cylinder 58, the vertical claw 54 is driven to rotate, facilitating the locking and support of the retting cart 2.
[0027] When the device is in use, the aging cart 2 and the mud blanks move on the conveying track 1. The positioning device on the aging cart 2 positions the fixed frame 3. When reaching the designated position, the hydraulic cylinder 41 is started to drive the slide block 42 to slide on the linear guide rail 44, and drive the aging cart 2 and the mud blanks to rise to the designated position. Then the air cylinder 58 is started to drive the connector 582 to move, and further drive the vertical claw 54 to rotate, so as to facilitate the locking and supporting of the aging cart 2 and the mud blanks. The hydraulic cylinder 41 is started to make the slide block 42 fall back to the initial position, that is, the vertical storage of the aging cart 2 and the mud blanks is completed. When it is necessary to take out the aging cart 2 and the mud blanks, after the hydraulic lifting device 4 is jacked up to the designated height, the pneumatic vertical claw positioning device 5 is loosened, the hydraulic lifting device 4 lowers the aging cart 2 and the mud blanks to the designated height, the pneumatic vertical claw positioning device 5 locks the upper aging cart 2 and the mud blanks, and the hydraulic lifting device 4 then places the aging cart 2 on the conveying track 1 to complete the transfer of the aging cart 2 and the mud blanks.
[0028] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0029] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A stereoscopic storage device for aging carts of suspension porcelain insulators, comprising a conveying track (1), characterized in that, A aging trolley (2) is arranged on the conveying track (1), a fixed frame (3) is fixedly arranged outside the conveying track (1), a hydraulic jacking device (4) is fixedly arranged at the bottom of the fixed frame (3), and a plurality of pneumatic vertical claw positioning devices (5) are fixedly arranged above the hydraulic jacking device (4) on the fixed frame (3).
2. The aging trolley three-dimensional storage device for suspension porcelain insulators according to claim 1, wherein, A positioning device is arranged on the aging trolley (2).
3. The aging trolley three-dimensional storage device for suspension porcelain insulators according to claim 2, characterized in that, The aging trolley (2) includes a front-end non-powered barge head positioning device and a rear-end powered barge head movable positioning device.
4. The aging trolley three-dimensional storage device for suspension porcelain insulators according to any one of claims 1-3, characterized in that The hydraulic jacking device (4) includes a hydraulic cylinder (41) and a sliding seat (42). The sliding seat (42) is fixedly arranged on the output shaft of the hydraulic cylinder (41) and the output shaft of the hydraulic cylinder (41) passes through the sliding seat (42). A round nut (43) is fixedly arranged at the end of the output shaft of the hydraulic cylinder (41) above the sliding seat (42). A plurality of linear guide rails (44) are fixedly arranged inside the fixed frame (3). The sliding seat (42) is slidably mounted on the linear guide rails (44) through sliders. A reinforcing support plate (45) is relatively fixedly arranged on the outside of the sliding seat (42).
5. The aging vehicle three-dimensional storage device for suspension porcelain insulators according to claim 4, characterized in that The pneumatic vertical claw positioning device (5) includes a base (51). A first bracket (52) is fixedly mounted on the side wall of the base (51) by bolts and nuts. A vertical claw (54) is arranged on the first bracket (52). The vertical claw (54) is rotatably mounted on the first bracket (52) through a first pin shaft (53). A second bracket (56) is fixedly mounted on the other side wall of the base (51) by bolts and nuts. A limit fixing frame (581) is arranged on the second bracket (56). The limit fixing frame (581) is rotatably mounted on the second bracket (56) through a third pin shaft (57). The vertical claw (54) has a fixing part (541). A connecting head (582) is arranged on the fixing part (541). The connecting head (582) is rotatably mounted on the fixing part (541) through a second pin shaft (55). A cylinder (58) is fixedly arranged inside the limit fixing frame (581). The output shaft of the cylinder (58) is fixedly connected with the connecting head (582).