Automatic width adjustment detection equipment
By introducing adjustable wide tracks and six-axis detection and grabbing components into the inspection equipment, the problem that the equipment cannot be compatible with products of different sizes is solved, and automated inspection and efficient production are achieved.
Patent Information
- Application Number
- CN202422464580.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-12
AI Technical Summary
Existing inspection equipment requires a lot of manual operation, and the equipment maintenance and replacement of inspection head components is expensive, and it is not compatible with products of different sizes, which affects production efficiency.
Adoptable wide track and six-axis detection and grabbing components are adopted to automatically detect products of different sizes by adjusting track distances and setting up a light source camera, reducing manual intervention and equipment maintenance costs.
Automatic detection is realized, reducing manual operation error rate, improving production efficiency and equipment compatibility, and reducing maintenance and replacement costs.
Smart Images
Figure CN223133415U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, in particular to an automatic width-adjusting detection equipment. Background Art
[0002] At present, some detection equipment on the market is often customized according to the size of the product. When detecting the product, it is necessary to grab the product, and it can only be compatible with one product. If the product is replaced, the detection head assembly needs to be replaced according to the product. At present, with the advancement of intelligentization in the market, the existing detection equipment requires a large amount of manual operation, greatly increasing the equipment maintenance cost and labor cost. The replacement of the detection head also affects the production efficiency of the product. Summary of the Utility Model
[0003] In order to solve the above technical problems, the purpose of the utility model is to provide an automatic width-adjusting detection equipment. This detection and grabbing equipment adopts an adjustable-width track to meet the needs of customers for different trays with higher efficiency and lower cost. The size of the grabbing mechanism is adjustable to meet the needs of different-sized products in the customer's tray.
[0004] The purpose of the utility model can be realized by the following technical solutions:
[0005] An automatic width-adjusting detection equipment, including a machine body. A workbench is arranged inside the machine body. An adjustable-width conveying track is fixedly installed on the workbench. A six-axis detection and grabbing component is fixedly installed on one side of the adjustable-width conveying track. A product buffer area is fixedly installed on one side of the six-axis detection and grabbing component. The adjustable-width conveying track includes two groups of mounting columns fixedly installed on the workbench. Two lead screws are respectively rotatably installed between the two groups of mounting columns. A fixed track is fixedly installed on the top of one group of mounting columns. An adjustable track is slidably connected to the outer surfaces of the two lead screws through threads. A plurality of first synchronous wheels are respectively rotatably installed on the opposite sides of the fixed track and the adjustable track. A first motor is fixedly installed on the other side of the fixed track and the adjustable track. The output shaft of the two first motors is fixedly connected to the rotating shaft of one of the first synchronous wheels. The plurality of first synchronous wheels are connected by a first synchronous belt. A first tray is transported between the two first synchronous belts.
[0006] As a further scheme of the utility model: The other ends of the two lead screws are respectively fixedly installed with second synchronous wheels. The second synchronous wheels are connected by a second synchronous belt. One end of one of the lead screws is also fixedly installed with a third synchronous wheel. A second motor is fixedly installed on one side of the mounting column. The output shaft of the second motor is fixedly connected to a fourth synchronous wheel. The third synchronous wheel and the fourth synchronous wheel are directly connected by a third synchronous belt.
[0007] As a further solution of the present utility model: A surface light board is also fixedly installed on the workbench between the fixed track and the adjustable track. A blocking cylinder is fixedly installed on one side of the surface light board, and a sensor is fixedly installed at one end of the fixed track through a mounting bracket.
[0008] As a further solution of the present utility model: The six-axis detection and grasping component includes a support column fixedly installed on the workbench. A six-axis manipulator is fixedly installed at the top of the support column. A mounting seat is fixedly installed at the end of the six-axis manipulator. A mounting plate is fixedly installed at the bottom of the mounting seat. A linear guide rail is fixedly installed on one side of the mounting plate. A connecting rod is slidably installed on the linear guide rail through a slider. A clamping jaw is fixedly installed at the bottom of the connecting rod. A light source camera is fixedly installed on the other side of the mounting plate, and the light source camera is used to detect the components grasped at the bottom.
[0009] As a further solution of the present utility model: Synchronous pulleys five are rotatably installed at both ends of the mounting plate. A third motor is fixedly installed at one end on the other side of the mounting plate. The end of the output shaft of the third motor is fixedly connected to the rotating shaft of one of the synchronous pulleys five. The two synchronous pulleys five are connected by a synchronous belt five, and the tops of the two connecting rods are respectively fixedly connected to the outer surface of the synchronous belt five.
[0010] As a further solution of the present utility model: The product buffer area includes a support profile fixedly installed on the workbench. A bottom plate is fixedly installed on the support profile. A positioning block is fixedly installed on one side of the top of the bottom plate, and a second tray is also installed on the top of the bottom plate.
[0011] The beneficial effects of the present utility model:
[0012] This device adopts an adjustable-width track. By adjusting the distance between the fixed track and the adjustable track, it can meet the trays of different sizes of customers, reducing the maintenance cost and quick-change cost of the device. At the same time, this device is provided with a six-axis detection and grasping component. A light source camera is fixedly installed on the other side of the mounting plate, and the light source camera is used to detect the components grasped at the bottom, reducing a large amount of manual operations, reducing manual intervention, and reducing the error rate, so that the process realizes automation, intelligence, and high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The following further describes the present utility model with reference to the drawings.
[0014] Figure 1 is the overall structural schematic diagram of the present utility model;
[0015] Figure 2 is the internal structural schematic diagram of the present utility model;
[0016] Figure 3 is the structural schematic diagram of the adjustable-width conveying track of the present utility model;
[0017] Figure 4 It is a schematic structure diagram of the six-axis detection and grasping component of the present utility model. Figure 1 ;
[0018] Figure 5 It is a schematic structure diagram of the six-axis detection and grasping component of the present utility model. Figure 2 ;
[0019] Figure 6 It is a schematic structure diagram of the product buffer area of the present utility model.
[0020] In the figure: 1, body; 11, workbench; 2, adjustable-width conveying track; 20, mounting column; 21, fixed track; 22, lead screw; 23, adjustable track; 24, tray one; 25, synchronous pulley one; 26, first motor; 27, synchronous belt one; 28, synchronous pulley two; 29, synchronous belt two; 291, synchronous pulley three; 292, second motor; 293, synchronous belt three; 394, synchronous pulley four; 201, surface light plate; 202, blocking cylinder; 203, inductor; 3, six-axis detection and grasping component; 31, support column; 32, six-axis manipulator; 33, mounting seat; 34, mounting plate; 35, linear guide rail; 36, connecting rod; 37, clamping jaw; 38, light source camera; 39, synchronous pulley five; 391, third motor; 392, synchronous belt five; 4, product buffer area; 41, support profile; 42, bottom plate; 43, positioning block; 44, tray two. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-6As shown in the figure, the utility model relates to an automatic width-adjusting detection device, which includes a machine body 1. A workbench 11 is arranged inside the machine body 1. An adjustable-width conveying track 2 is fixedly installed on the workbench 11. The adjustable-width conveying track 2 includes two groups of mounting columns 20 fixedly installed on the workbench 11. Two lead screws 22 are respectively rotatably installed between the two groups of mounting columns 20. A fixed track 21 is fixedly installed at the top of one group of mounting columns 20. An adjustable track 23 is slidably connected to the outer surfaces of the two lead screws 22 through threads. A plurality of first synchronous wheels 25 are rotatably installed on the opposite sides of the fixed track 21 and the adjustable track 23. A first motor 26 is fixedly installed on the other side of the fixed track 21 and the adjustable track 23. The output shafts of the two first motors 26 are fixedly connected to the rotating shafts of one of the first synchronous wheels 25. The plurality of first synchronous wheels 25 are connected by a first synchronous belt 27. A first material tray 24 is transported between the two first synchronous belts 27. The other ends of the two lead screws 22 are respectively fixedly installed with second synchronous wheels 28. The second synchronous wheels 28 are connected by a second synchronous belt 29. One end of one of the lead screws 22 is also fixedly installed with a third synchronous wheel 291. A second motor 292 is fixedly installed on one side of the mounting column 20. The output shaft of the second motor 292 is fixedly connected to a fourth synchronous wheel 394. The third synchronous wheel 291 and the fourth synchronous wheel 394 are directly connected by a third synchronous belt 293. A surface light plate 201 is also fixedly installed on the workbench 11 between the fixed track 21 and the adjustable track 23. A blocking cylinder 202 is fixedly installed on one side of the surface light plate 201. One end of the fixed track 21 is fixedly installed with a sensor 203 through a mounting bracket. In the utility model, the sensor is of the BXUAN brand, with the model UBX50-GM30-D4-H5. Other sensors with similar functions can also be adopted according to the actual situation.
[0023] A six-axis detection and grasping component 3 is fixedly installed on one side of the adjustable-width conveying track 2. The six-axis detection and grasping component 3 includes a support column 31 fixedly installed on the workbench 11. A six-axis manipulator 32 is fixedly installed at the top of the support column 31. A mounting seat 33 is fixedly installed at the end of the six-axis manipulator 32. A mounting plate 34 is fixedly installed at the bottom of the mounting seat 33. A linear guide rail 35 is fixedly installed on one side of the mounting plate 34. A connecting rod 36 is slidably installed on the linear guide rail 35 through a slider. A clamping jaw 37 is fixedly installed at the bottom of the connecting rod 36. A light source camera 38 is fixedly installed on the other side of the mounting plate 34. The light source camera 38 is used to detect the components grasped at the bottom. Synchronous wheels five 39 are rotatably installed at both ends of the mounting plate 34. A third motor 391 is fixedly installed at one end of the other side of the mounting plate 34. The output shaft end of the third motor 391 is fixedly connected to the rotating shaft of one of the synchronous wheels five 39. The synchronous wheels five 39 at both ends are connected by a fifth synchronous belt 392. The tops of the two connecting rods 36 are respectively fixedly connected to the outer surface of the fifth synchronous belt 392.
[0024] On one side of the six-axis detection and grasping component 3, a product buffer area 4 is fixedly installed. The product buffer area 4 includes a support profile 41 fixedly installed on the workbench 11. A bottom plate 42 is fixedly installed on the support profile 41. A positioning block 43 is fixedly installed on one side of the top of the bottom plate 42. A second tray 44 is also installed on the top of the bottom plate 42.
[0025] The working principle of the present utility model: When the device is working, the tray is conveyed in from the adjustable-width track conveying track. The inductor 203 senses the incoming material, and then controls the blocking cylinder 202 to rise to block the tray. Then, the light source camera 38 on the six-axis detection and grasping component 3 takes pictures of the products on the tray one by one for detection. When a defective product is detected, it is grasped into the product buffer area 4. When the product buffer area 4 is full, it is taken away manually. At the same time, the products without problems are detected, and the blocking cylinder 202 allows the tray products to flow into the next station.
[0026] The above has described in detail an embodiment of the present utility model, but the content described is only the preferred embodiment of the present utility model and cannot be considered as limiting the scope of implementation of the present utility model. All equivalent changes and improvements made according to the scope of the application of the present utility model should still fall within the scope covered by the patent of the present utility model.
Claims
1. An automatic width-adjusting detection device, comprising a machine body (1), wherein a workbench (11) is arranged inside the machine body (1), and is characterized in that, An adjustable-width conveying track (2) is fixedly installed on the workbench (11). A six-axis detection and grasping component (3) is fixedly installed on one side of the adjustable-width conveying track (2). A product buffer area (4) is fixedly installed on one side of the six-axis detection and grasping component (3). The adjustable-width conveying track (2) includes two groups of mounting columns (20) fixedly installed on the workbench (11). Two lead screws (22) are respectively rotatably installed between the two groups of mounting columns (20). A fixed track (21) is fixedly installed at the top of one group of mounting columns (20). An adjustable track (23) is slidably connected to the outer surfaces of the two lead screws (22) through threads. A plurality of first synchronous wheels (25) are rotatably installed on the opposite sides of the fixed track (21) and the adjustable track (23). A first motor (26) is fixedly installed on the other side of the fixed track (21) and the adjustable track (23). The output shafts of the two first motors (26) are fixedly connected to the rotating shafts of one of the first synchronous wheels (25). The plurality of first synchronous wheels (25) are connected by a first synchronous belt (27). A first material tray (24) is transported between the two first synchronous belts (27).
2. An automatic width-adjusting detection device according to claim 1, characterized in that, The other ends of the two lead screws (22) are respectively fixedly installed with second synchronous wheels (28). The second synchronous wheels (28) are connected by a second synchronous belt (29). One end of one of the lead screws (22) is also fixedly installed with a third synchronous wheel (291). A second motor (292) is fixedly installed on one side of the mounting column (20). The output shaft of the second motor (292) is fixedly connected to a fourth synchronous wheel (394). The third synchronous wheel (291) and the fourth synchronous wheel (394) are directly connected by a third synchronous belt (293).
3. An automatic width-adjusting detection device according to claim 1 or 2, characterized in that, A surface light plate (201) is also fixedly installed on the workbench (11) between the fixed track (21) and the adjustable track (23). A blocking cylinder (202) is fixedly installed on one side of the surface light plate (201). An inductor (203) is fixedly installed at one end of the fixed track (21) through a mounting bracket.
4. The automatic width-adjusting detection device according to claim 3, wherein The six-axis detection and grasping component (3) includes a support column (31) fixedly installed on the workbench (11). A six-axis manipulator (32) is fixedly installed at the top of the support column (31). A mounting seat (33) is fixedly installed at the end of the six-axis manipulator (32). A mounting plate (34) is fixedly installed at the bottom of the mounting seat (33). A linear guide rail (35) is fixedly installed on one side of the mounting plate (34). A connecting rod (36) is slidably installed on the linear guide rail (35) through a slider. A clamping jaw (37) is fixedly installed at the bottom of the connecting rod (36). A light source camera (38) is fixedly installed on the other side of the mounting plate (34). The light source camera (38) is used to detect the components grasped at the bottom.
5. An automatic width-adjusting detection device according to claim 4, characterized in that, Both ends of the mounting plate (34) are rotatably mounted with fifth synchronous pulleys (39). One end of the other side of the mounting plate (34) is fixedly mounted with a third motor (391). The end of the output shaft of the third motor (391) is fixedly connected to the rotating shaft of one of the fifth synchronous pulleys (39). The two fifth synchronous pulleys (39) at both ends are connected by a fifth synchronous belt (392). The tops of the two connecting rods (36) are fixedly connected to the outer surface of the fifth synchronous belt (392) respectively.
6. The automatic width-adjusting detection device according to claim 3, characterized in that The product buffer area (4) includes a support profile (41) fixedly mounted on the workbench (11). A bottom plate (42) is fixedly mounted on the support profile (41). A positioning block (43) is fixedly mounted on one side of the top of the bottom plate (42). A second material tray (44) is also mounted on the top of the bottom plate (42).